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Crocs Case
Supply Chain Management
Group 3
1
2
Company Description
● Footware company (Colorado, USA)
o Impressive rapid growth & profitability
o Popular (customers & retail clients)
● Product features:
o extremely comfortable
o odor resistant material (Croslite)
o funky, bright colored
o ventilation holes
3
Company Description
● Product designs:
o Beach & Cayman (main, 62% sales)
o over 31 models
● Other product lines:
o clothing & accessories, backpacks, Jibbitz
o shoes with conventional materials
● Initial targeting:
o people who spend too much time standing
● Success:
o innovative and highly flexible supply chain
4
Company Timeline
2003
2002 2004
2005
2006
2007
● 3 friends to sail
● Crocs conception
● Immediate success
● Ronald Synder, consultant
● Rev= $1.2 M
● Synder joins
● Rapid expansion
● Synder as CEO
● Acquisition of Finproject NA
(“Croslite formula”)
● Flextronic team joins,
(going worldwide)
● Continuous growth
(Rev= $335 M)
● IPO year
(Mkt. Cap.= more than $1 B)
● Q1:
Mkt. Cap.= $2.7 B
5
Q1.Core Competencies
Highly flexible and responsive Supply Chain
○ The existing supply chain required that retailers to forecast demand and
anticipate orders of certain season (push System). however, it leads to:
○ Overstate (unsold inventory and loss)
○ Understate ( loss of potential profit)
○ Crocs developed a revolutionary supply chain system that allowed retailers
to place smaller pre-books and to order within a season (combination of
push and pull system).
6
Q1. Core Competencies
Three important phases of Crocs’s Supply Chain:
○ Purchased Foam creations in 2004, own the resin croslite
○ Started production in China, then added capacity through contractor
manufactures in Florida, Mexico and Italy in 2005.
○ To increase responsiveness, Crocs developed own manufacturing
operations in Mexico, Italy, Brazil and India.
○ Flexibility to the unexpected demands and low inventory level
○ Close relationship with retailers
○ Efficient and flexible distribution model
7
Q1. Core Competencies
Small retailers Large retailers
8
Manufacture
Retailers
Crocs
Q1. Other Competencies
Marketing
○ Significant investment in advertising and promotional activities
○ The company participated in tradeshows, concerts, festivals, sports event,
and face to face Marketing
○ Launch the world at once
○ To increase efficiency crocs brought in-house representatives and own
sales staff
○ Strategically crocs started working with small retailers and after its success
large retailer approached the company. This enable crocs to negotiate
favorable terms.
9
Q1. Other Competencies
○ Croslite material
○ Unique material (comfortable, light, odor resistant)
○ Easy to be produced in any color
○ Top management
○ Experienced top management
○ Top management was able to quickly identify limitations of footwear
industry
10
Q.2 Exploiting Competencies (vertical)
Supplier Compounding
Molding Assembling
Warehousing
Distribution
Center
US
EU
ITA CHN CAN DEN Small
MEX ITA
IND
BRA
BHI
CAN
CHN
MEX
Large
Retailers
Company-owned
FL
Stronger control over the supply chain
Third-party/
Contract
11
Q.2 Exploiting Competencies (M&A)
Supplier Compounding
Molding Assembling
Warehousing
Distribution
Center
Retailers
US
EU
ITA CHN CAN DEN Small
MEX ITA
IND
BRA
BHI
CAN
CHN MEX Large
Company-owned
BRA IND FL
THA
THA
CHN
JPN
IND
FRA
CHN
IND
OWN
Third-party/
Contract
High capacity and high responsiveness
12
Q.2 Exploiting Competencies (extension)
13
○ Current Situation
○ Wide range of product line (Beach and Cayman, CrocsRX, accessories)
○ 96% of sales come from shoes
○ License agreement with Disney, Universities, Sport teams
○ Uniqueness = croslite material
○ Growth by product extension
○ Developing new product categories
⇒ More efficient use of material
⇒ Alternatives of footwear or material
○ Expanding license agreement
⇒ Should seek more opportunities to have more agreements
Q.3 Alternatives Merits & Demerits
● Further vertical integration into materials
o Can make the supply chain more stable
o Not bring much benefits (current supplier is responsive enough,
inexpensive raw materials) for the cost
o lose supplier’s good deals (become competitors)
● Growth by acquisition
o Increase responsiveness and capacity quickly
o Diversified brand portfolio
o Not necessary to develop new manufacturing technology , facilities
and qualified human resources
14
Q.3 Alternatives Merits & Demerits
● Growth by product extension
o Increase brand awareness
o Backup by SC to fast introduction and supply
o Strategic cannibalization (Crocs can cannibalize its products itself)
o Dilute brand image. But it can be minimized by acquisition of non-
croslite technology. Thus, Crocs would focus on its core business.
So, Crocs is most likely to succeed by Acquisition and product extension.
15
Q.4 Production & Inventory Strategy
Production strategy
● Pre-booked orders (small quant.) + forecasting
● Coloring postponement (until order received)
● Excess manufacturing capacity (molds & molding machines)
● Easily transferring molds
● Single mold, corslite material to enjoy low tariffs
16
Q.4 Production & Inventory Strategy
Inventory strategy
● Pre-booked orders (small quant.) + forecasting
● SKU (stock keeping unit)
● Drop shipping
● Inventory module
● Low cost inbound transportation in local level
What can go wrong?
Excess manufacturing capacity >> increasing overhead cost
Rely on historical data for forecasting>> industry subject to trend-shifts
17
THANK YOU!
18

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Crocs Case study

  • 1. Crocs Case Supply Chain Management Group 3 1
  • 2. 2
  • 3. Company Description ● Footware company (Colorado, USA) o Impressive rapid growth & profitability o Popular (customers & retail clients) ● Product features: o extremely comfortable o odor resistant material (Croslite) o funky, bright colored o ventilation holes 3
  • 4. Company Description ● Product designs: o Beach & Cayman (main, 62% sales) o over 31 models ● Other product lines: o clothing & accessories, backpacks, Jibbitz o shoes with conventional materials ● Initial targeting: o people who spend too much time standing ● Success: o innovative and highly flexible supply chain 4
  • 5. Company Timeline 2003 2002 2004 2005 2006 2007 ● 3 friends to sail ● Crocs conception ● Immediate success ● Ronald Synder, consultant ● Rev= $1.2 M ● Synder joins ● Rapid expansion ● Synder as CEO ● Acquisition of Finproject NA (“Croslite formula”) ● Flextronic team joins, (going worldwide) ● Continuous growth (Rev= $335 M) ● IPO year (Mkt. Cap.= more than $1 B) ● Q1: Mkt. Cap.= $2.7 B 5
  • 6. Q1.Core Competencies Highly flexible and responsive Supply Chain ○ The existing supply chain required that retailers to forecast demand and anticipate orders of certain season (push System). however, it leads to: ○ Overstate (unsold inventory and loss) ○ Understate ( loss of potential profit) ○ Crocs developed a revolutionary supply chain system that allowed retailers to place smaller pre-books and to order within a season (combination of push and pull system). 6
  • 7. Q1. Core Competencies Three important phases of Crocs’s Supply Chain: ○ Purchased Foam creations in 2004, own the resin croslite ○ Started production in China, then added capacity through contractor manufactures in Florida, Mexico and Italy in 2005. ○ To increase responsiveness, Crocs developed own manufacturing operations in Mexico, Italy, Brazil and India. ○ Flexibility to the unexpected demands and low inventory level ○ Close relationship with retailers ○ Efficient and flexible distribution model 7
  • 8. Q1. Core Competencies Small retailers Large retailers 8 Manufacture Retailers Crocs
  • 9. Q1. Other Competencies Marketing ○ Significant investment in advertising and promotional activities ○ The company participated in tradeshows, concerts, festivals, sports event, and face to face Marketing ○ Launch the world at once ○ To increase efficiency crocs brought in-house representatives and own sales staff ○ Strategically crocs started working with small retailers and after its success large retailer approached the company. This enable crocs to negotiate favorable terms. 9
  • 10. Q1. Other Competencies ○ Croslite material ○ Unique material (comfortable, light, odor resistant) ○ Easy to be produced in any color ○ Top management ○ Experienced top management ○ Top management was able to quickly identify limitations of footwear industry 10
  • 11. Q.2 Exploiting Competencies (vertical) Supplier Compounding Molding Assembling Warehousing Distribution Center US EU ITA CHN CAN DEN Small MEX ITA IND BRA BHI CAN CHN MEX Large Retailers Company-owned FL Stronger control over the supply chain Third-party/ Contract 11
  • 12. Q.2 Exploiting Competencies (M&A) Supplier Compounding Molding Assembling Warehousing Distribution Center Retailers US EU ITA CHN CAN DEN Small MEX ITA IND BRA BHI CAN CHN MEX Large Company-owned BRA IND FL THA THA CHN JPN IND FRA CHN IND OWN Third-party/ Contract High capacity and high responsiveness 12
  • 13. Q.2 Exploiting Competencies (extension) 13 ○ Current Situation ○ Wide range of product line (Beach and Cayman, CrocsRX, accessories) ○ 96% of sales come from shoes ○ License agreement with Disney, Universities, Sport teams ○ Uniqueness = croslite material ○ Growth by product extension ○ Developing new product categories ⇒ More efficient use of material ⇒ Alternatives of footwear or material ○ Expanding license agreement ⇒ Should seek more opportunities to have more agreements
  • 14. Q.3 Alternatives Merits & Demerits ● Further vertical integration into materials o Can make the supply chain more stable o Not bring much benefits (current supplier is responsive enough, inexpensive raw materials) for the cost o lose supplier’s good deals (become competitors) ● Growth by acquisition o Increase responsiveness and capacity quickly o Diversified brand portfolio o Not necessary to develop new manufacturing technology , facilities and qualified human resources 14
  • 15. Q.3 Alternatives Merits & Demerits ● Growth by product extension o Increase brand awareness o Backup by SC to fast introduction and supply o Strategic cannibalization (Crocs can cannibalize its products itself) o Dilute brand image. But it can be minimized by acquisition of non- croslite technology. Thus, Crocs would focus on its core business. So, Crocs is most likely to succeed by Acquisition and product extension. 15
  • 16. Q.4 Production & Inventory Strategy Production strategy ● Pre-booked orders (small quant.) + forecasting ● Coloring postponement (until order received) ● Excess manufacturing capacity (molds & molding machines) ● Easily transferring molds ● Single mold, corslite material to enjoy low tariffs 16
  • 17. Q.4 Production & Inventory Strategy Inventory strategy ● Pre-booked orders (small quant.) + forecasting ● SKU (stock keeping unit) ● Drop shipping ● Inventory module ● Low cost inbound transportation in local level What can go wrong? Excess manufacturing capacity >> increasing overhead cost Rely on historical data for forecasting>> industry subject to trend-shifts 17

Editor's Notes

  1. Synder: seasoned M&A, OP, Sales, Mkt Foam Creations: Canada, own formula for the resin croslite First move advantage: brand out
  2. P4
  3. pre-booked orders; worked well when actual demand exceed forecasted demand excess manufacturing capacity; beyond the actual manufacturing plan easily transferring molds ; secondary manufacturing facilities SKU; distinct type of item drop shipping; manufacturing to retailers Inventory module; global view of inventory and provided information for online planning system
  4. pre-booked orders; worked well when actual demand exceed forecasted demand excess manufacturing capacity; beyond the actual manufacturing plan easily transferring molds ; secondary manufacturing facilities SKU; distinct type of item drop shipping; manufacturing to retailers Inventory module; global view of inventory and provided information for online planning system