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LPELC Waste to Worth Conference
Denver, CO
April 4, 2013
Robb Meinen
Penn State Dept. of Animal Science
(814) 865-5986
rjm134@psu.edu
Gypsum Bedding
Risks and Recommendations for Manure Handling
What is gypsum bedding?
• By-product of drywall/construction industry
• Low-cost bedding input
• Some report increased health & mild quality
• Contains Sulfate Dihydrate
• CaSO4-2H2O
• Northeast regional use
• Unsure of national use
Farm #1 – Unconscious Children (Sept 2012)
Agitation Equipment Location
Manure
Storage
• Note elevation difference between this side of storage and
agitation equipment seen on far side.
• Photo 3 days after incident.
• Manure removal has decreased depth here.
• 2-year old & 4-year old
each unconscious
• “Blue” in appearance
• Over 30 minutes to
revive one boy
• Road rash on knees
• H2S highly suspected
(>500 ppm)
• Gypsum/sawdust bedding
Agitation
Tricycle
The good news…
Farm #2 - Child death (2011)
2-year old found here
• Gutter collection under floor
leads to storage
• Father agitating
• Gypsum bedding used
Farm #3 – 3 deaths (May 2012)
• Father, 18 year old, 14 year old
• Truck & tractor still running
• Bodies recovered from storage
• Farm beds with gypsum only
• Later worker reports temporary
blindness after agitation
Farm #4 - Dog dies, Man Hospitalized (Aug 2012)
• Kelowna, BC
• Solid manure at cattle feedlot
• Man trying to perform CPR on dog
• At least he called his brother before getting off tractor
• A reminder that manures do not need to be liquid or contain
gypsum to be deadly
Additional scenario for caution:
the breaking of storage crust
2 very early studies
We hope to build on these pre-trials
PSU Study
• Benchtop
• Small volumes
• Dairy manure
• Treatments:
1. No gypsum
2. Low amount gypsum
3. High amount gypsum
• Gypsum increased H2S emission
• Large spikes occur during agitation vs. static
– (Purple compared to adjacent Green bar, and Orange
compared to adjacent Light Blue bar)
ppmH2S 1 8
1 8 24 51 79 103 163 242
Hours after Preparation
Eileen Wheeler, Mike Hile, teal.
Wisconsin Study
• Benchtop
• Small volumes
• Dairy manure from anaerobic system
• Treatments:
1. No gypsum
2. Gypsum
• Gypsum increased H2S emission
• H2S increases sharply after gypsum addition and
then levels off
• No agitation
Rebecca Larson and Asli Ozkaynak
Confined Spaces
– Do not enter them!!
– Gases can cause loss of
consciousness and death.
– Always assume there are gases
present.
Gases
• Some are odorless
• Most are colorless
• Some are explosive
• Some sink
• Some rise
• If it ‘aint Oxygen –
you ‘aint breathing!
If someone is overcome by gas
1. Ventilate – turn on fans
- open doors, curtains, covers
2. Call 911 – mention confined space
3. Cease agitation or manure movement
• Do not go in after an unconscious person!
– 22% of Ag confined space deaths occur to rescuers.
(Field & Beaver, 2009, Purdue University)
• Always carry a mobile phone or radio when working
around manure.
Managing Confined Space Entry
• Identify potential confined spaces
• Understand potential hazards of each
– Oxygen deficiency
– Combustible gases (methane)
– Toxic gases (hydrogen sulfide, nitrogen dioxide,
carbon monoxide, carbon dioxide, ammonia)
• Measure, ventilate, buddy up
Some gypsum policies of note
• Some policies in the European Union have
prohibited gypsum use for bedding
• Some EU and US landfills will not accept
gypsum due to gas concerns
Conclusions & Questions
• Open-air storages need respect
• Gypsum highly suspected as trigger to H2S
production
• More work & information is needed
– Consider adding these measurements or
variables to your research and field work
• Please pass these concerns to your producer
clientele

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Gypsum Bedding Risks and Recommendations

  • 1. LPELC Waste to Worth Conference Denver, CO April 4, 2013 Robb Meinen Penn State Dept. of Animal Science (814) 865-5986 rjm134@psu.edu Gypsum Bedding Risks and Recommendations for Manure Handling
  • 2. What is gypsum bedding? • By-product of drywall/construction industry • Low-cost bedding input • Some report increased health & mild quality • Contains Sulfate Dihydrate • CaSO4-2H2O • Northeast regional use • Unsure of national use
  • 3. Farm #1 – Unconscious Children (Sept 2012)
  • 5. Manure Storage • Note elevation difference between this side of storage and agitation equipment seen on far side. • Photo 3 days after incident. • Manure removal has decreased depth here.
  • 6. • 2-year old & 4-year old each unconscious • “Blue” in appearance • Over 30 minutes to revive one boy • Road rash on knees • H2S highly suspected (>500 ppm) • Gypsum/sawdust bedding
  • 9. Farm #2 - Child death (2011) 2-year old found here • Gutter collection under floor leads to storage • Father agitating • Gypsum bedding used
  • 10. Farm #3 – 3 deaths (May 2012) • Father, 18 year old, 14 year old • Truck & tractor still running • Bodies recovered from storage • Farm beds with gypsum only • Later worker reports temporary blindness after agitation
  • 11.
  • 12. Farm #4 - Dog dies, Man Hospitalized (Aug 2012) • Kelowna, BC • Solid manure at cattle feedlot • Man trying to perform CPR on dog • At least he called his brother before getting off tractor • A reminder that manures do not need to be liquid or contain gypsum to be deadly
  • 13. Additional scenario for caution: the breaking of storage crust
  • 14. 2 very early studies We hope to build on these pre-trials
  • 15. PSU Study • Benchtop • Small volumes • Dairy manure • Treatments: 1. No gypsum 2. Low amount gypsum 3. High amount gypsum • Gypsum increased H2S emission • Large spikes occur during agitation vs. static – (Purple compared to adjacent Green bar, and Orange compared to adjacent Light Blue bar) ppmH2S 1 8 1 8 24 51 79 103 163 242 Hours after Preparation Eileen Wheeler, Mike Hile, teal.
  • 16. Wisconsin Study • Benchtop • Small volumes • Dairy manure from anaerobic system • Treatments: 1. No gypsum 2. Gypsum • Gypsum increased H2S emission • H2S increases sharply after gypsum addition and then levels off • No agitation Rebecca Larson and Asli Ozkaynak
  • 17. Confined Spaces – Do not enter them!! – Gases can cause loss of consciousness and death. – Always assume there are gases present.
  • 18. Gases • Some are odorless • Most are colorless • Some are explosive • Some sink • Some rise • If it ‘aint Oxygen – you ‘aint breathing!
  • 19. If someone is overcome by gas 1. Ventilate – turn on fans - open doors, curtains, covers 2. Call 911 – mention confined space 3. Cease agitation or manure movement • Do not go in after an unconscious person! – 22% of Ag confined space deaths occur to rescuers. (Field & Beaver, 2009, Purdue University) • Always carry a mobile phone or radio when working around manure.
  • 20. Managing Confined Space Entry • Identify potential confined spaces • Understand potential hazards of each – Oxygen deficiency – Combustible gases (methane) – Toxic gases (hydrogen sulfide, nitrogen dioxide, carbon monoxide, carbon dioxide, ammonia) • Measure, ventilate, buddy up
  • 21. Some gypsum policies of note • Some policies in the European Union have prohibited gypsum use for bedding • Some EU and US landfills will not accept gypsum due to gas concerns
  • 22. Conclusions & Questions • Open-air storages need respect • Gypsum highly suspected as trigger to H2S production • More work & information is needed – Consider adding these measurements or variables to your research and field work • Please pass these concerns to your producer clientele