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EMISSIONS

CONTROL IN

S.I. ENGINES


  Dr. K. C . Vor a
MEASURES TO CONTROL EMISSIONS

Non technical control measures:
• Good town planning (low sky scappers/satellite cities)
• Congestion charges, area licensing scheme,
  parking charges, phasing out of vehicles, etc.
• Proper traffic pattern & road networking (eg. Flyovers)
• Public awareness (energy efficient purchase,
   driving habits, car pooling)
• Efficient public transport/transit system (Bus Rapid Transit)
• Promote cycling/walking/Bicycle Lanes/2 Wheeler Bridges
• Proper maintenance (I&M program: Burari))
• Prevent Adulteration of fuels
• Living with plants.
MEASURES TO CONTROL EMISSIONS


Technical control measures:
Clean Fuels / Alternate Fuels
Optimal design of engines
Optimization of drive line to improve fuel efficiency `
Retrofitment of new technologies
After treatment.
EMISSION CONTROL DEVELOPMENT
ON GASOLINE ENGINE FOR THE PAST DECADE
EMISSION CONTROL DEVELOPMENT
ON GASOLINE ENGINE FOR THE NEXT DECADE
3 vs 4 CYL ENGINE CONFIGURATION
   Bore x Stroke = 77 mm x 84 mm                              Bore x Stroke = 84 mm x 90 mm
                   0.375 x 4 = 1.5 ltr                                      0.5 x 3 = 1.5 ltr
                                                                              96
                         88
4 cyl                                                                φ 84                             3 cyl
                                               φ 77

                                                                                                115
            108




                              375 mm                                             310 mm




  Particulars                          3 cyl engine characteristics over 4 cyl
                                       ( for equivalent total displacement )
  Length                               Lower (better for packaging)
  No of components                     Lower
  Weight                               Lower
  Cost                                 Lower (because of reduced no. of components)
  Friction                             Lower (because of reduced no. of components)
  Volumetric efficiency                Better (because of larger bore)
  Combustion                           Better (because of larger bore)
  NVH &                                Stiffer crankcase but poor balancing.
  Balancing                            primary & secondary couples will be balanced


        8         Based on above, a 3 cylinder configuration is suggested
9
BENCH MARKING (Power & Torque)
                                    CAR                                         MUV
                 55
                                                                                                               19 0

                                                                                                               17 0                   CAR-MNC (DI/CRDI/UI)
                                                                                                               15 0

                                                                                                               13 0
                                                                                                                                      CAR - INDIAN (DI)
                                                                                                               110
                                                                                                                                      CAR-INDIAN (IDI)
                 45                                                                                             90

                                                                                                                70                    UTILITY-MNC
                                                                                                                50
                                                                                                                  0. 3   0.35   0.4   UTILITY-INDIAN
                                                                                                                                      0. 45   0. 5     0.55       0.6   0.65   0.7   0.75        0.8


                                                                                                                                      INITIAL ARAI PROP
Specific Power



                 35                                                                                                                                  Li t / Cyl
     (kW/Ltr)




                 25
                            Indian Cars                                                                                                        Indian MUVs
                 15
                      0.3    0.35   0.4          0.45          0.5       0.55         0.6      0.65    0.7    0.75              0.8
                                                                    Ltr / Cyl
                                                       170                  CAR                               MUV
                                                                                                                                                                                            20
                                                       150
                                                                                                                                                                                            18
                                                       130                                                                            Indian MUVs                                           16
                                                       110                                                                                                                                  14




                                                                                                                                                                                                  BMEP (bar)
                                     Specific Torque
                                            (Nm/Ltr)




                                                        90                                                                                                                                  12
                                                                                                                                                                                        10
                                                        70                                                                                                                                  8
                                                                   Indian Cars
                                                        50
                                                             0.3     0.35       0.4     0.45     0.5   0.55    0.6 0.65                       0.7                 0.75          0.8
                 10
                                                                                                               Ltr/ Cyl
BENCH MARKING (BMEP)

          25                                                                                            World-wide trend of
                    CAR                 LCV
                                        HCV
                                                                                                        BMEP
                    LDV
Maximum bmep



          20


          15


          10
               0          0.5       1                                  2                        3
                                Displacement / Cylinder

                                                            170 20
                                                              170
                                                            150
                                                              150
                                                            130 16
                                                              130
                                                     BMEP (bar)




                                                              110
                                                            110
                                              bmep (bar)




                                                                  9090
                                                                    12
                                                                  7070
                                                                    50
                                                                  50
                                                                        8
                                                                        0.3     0.35    0.4    0.45    0.5    0.55    0.6   0.65   0.7   0.75   0.8
 Vehicles sold in India                                                0.3    0.35     0.4    0.45    0.5    0.55     0.6 0.65     0.7   0.75   0.8
                                                                                                                     Ltr / Cyl l
                                                                                                                      Ltr/ C y
               11
BENCH MARKING (BSFC)

                                                 World-wide trend
               240
                       CAR /            LCV /
                       LDV              HCV

               220
bsfc (g/kWh)




                     0,5


               200



               180
                     0                1                2            3
                               Displacement / Cylinder


        12
THE EFFECT OF AIR-FUEL RATIO
            ON EMISSIONS
THE EFFECT OF ENGINE
MODIFICATIONS ON EMISSIONS
Exhaust Gas Recirculation
EGR defined
CLOSED LOOP ELECTRONIC FUEL
     CONTROL SYSTEM
STRATIFIED CHARGED 2-STROKE ENGINE
DIRECT FUEL INJECTION
AIR ASSISTED FUEL INJECTION
OCP 2-STROKE ENGINE
Gasoline Direct Injection
CARBON CANISTER
Catalytic Converter   Diesel particulate Filter
Technology Options for a Sustainable
  Environmentally Friendly Mobility
Gasoline Engine Technologies
•MPFI
  • precise control of fuel at all operating modes
    such as acceleration, idling, altitude, high and
    low temperature operation and enrichment
    based on load.
•3-Way Catalytic Converter
  • Greatly reduces all three emissions of CO, HC
    and NOx
  • Close control of air fuel ratio is required
    through close loop with lambda sensor
•Variable Valve Timing - VVT
  • Improvement in fuel consumption
  • optimizes intake and exhaust valve
    actuation
  • added torque
  • reduces internal pumping losses
  • reduces production of the pollutant Nox
•EGR helps to reduce NOx.
•OBD helps warning the user of
malfunctioning of the system and its
Gasoline Engine Technology Development
                                                                                       •Fuel Cells
                                                                                       •Electric/ Electric-
                                                              •Direct
                                                                                       Hybrid
 BS V ?                                                       in-cylinder injection
                                                              •Multi-brick
 BSIV                                                         catalytic converter
                                     •Fuel injection +        (CC+UF)
                                     catalytic converter
                                     (CC/UF)                  •Lean burn, OBD
                                     •Variable EGR
 BSIII
                                     •Variable valve timing
                 •Fuel injection
                                     •Multi valve
                 •3-W Catalytic
                 converter (pt/rh)   •CNG / LPG
 BSII
                 •Fixed EGR
                 •CNG / LPG
         •MPFI                                                      System Development
 BSI •PCV
                                                                                      Systems Deve
         •O2 sensor
         •Knock Sensor
         •2-Way/ 3-Way Cat.
         Con.
Thank You
….

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Dr. vora ppt chapter 3 emission control

  • 2. MEASURES TO CONTROL EMISSIONS Non technical control measures: • Good town planning (low sky scappers/satellite cities) • Congestion charges, area licensing scheme, parking charges, phasing out of vehicles, etc. • Proper traffic pattern & road networking (eg. Flyovers) • Public awareness (energy efficient purchase, driving habits, car pooling) • Efficient public transport/transit system (Bus Rapid Transit) • Promote cycling/walking/Bicycle Lanes/2 Wheeler Bridges • Proper maintenance (I&M program: Burari)) • Prevent Adulteration of fuels • Living with plants.
  • 3. MEASURES TO CONTROL EMISSIONS Technical control measures: Clean Fuels / Alternate Fuels Optimal design of engines Optimization of drive line to improve fuel efficiency ` Retrofitment of new technologies After treatment.
  • 4.
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  • 6. EMISSION CONTROL DEVELOPMENT ON GASOLINE ENGINE FOR THE PAST DECADE
  • 7. EMISSION CONTROL DEVELOPMENT ON GASOLINE ENGINE FOR THE NEXT DECADE
  • 8. 3 vs 4 CYL ENGINE CONFIGURATION Bore x Stroke = 77 mm x 84 mm Bore x Stroke = 84 mm x 90 mm 0.375 x 4 = 1.5 ltr 0.5 x 3 = 1.5 ltr 96 88 4 cyl φ 84 3 cyl φ 77 115 108 375 mm 310 mm Particulars 3 cyl engine characteristics over 4 cyl ( for equivalent total displacement ) Length Lower (better for packaging) No of components Lower Weight Lower Cost Lower (because of reduced no. of components) Friction Lower (because of reduced no. of components) Volumetric efficiency Better (because of larger bore) Combustion Better (because of larger bore) NVH & Stiffer crankcase but poor balancing. Balancing primary & secondary couples will be balanced 8 Based on above, a 3 cylinder configuration is suggested
  • 9. 9
  • 10. BENCH MARKING (Power & Torque) CAR MUV 55 19 0 17 0 CAR-MNC (DI/CRDI/UI) 15 0 13 0 CAR - INDIAN (DI) 110 CAR-INDIAN (IDI) 45 90 70 UTILITY-MNC 50 0. 3 0.35 0.4 UTILITY-INDIAN 0. 45 0. 5 0.55 0.6 0.65 0.7 0.75 0.8 INITIAL ARAI PROP Specific Power 35 Li t / Cyl (kW/Ltr) 25 Indian Cars Indian MUVs 15 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 Ltr / Cyl 170 CAR MUV 20 150 18 130 Indian MUVs 16 110 14 BMEP (bar) Specific Torque (Nm/Ltr) 90 12 10 70 8 Indian Cars 50 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 10 Ltr/ Cyl
  • 11. BENCH MARKING (BMEP) 25 World-wide trend of CAR LCV HCV BMEP LDV Maximum bmep 20 15 10 0 0.5 1 2 3 Displacement / Cylinder 170 20 170 150 150 130 16 130 BMEP (bar) 110 110 bmep (bar) 9090 12 7070 50 50 8 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 Vehicles sold in India 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 Ltr / Cyl l Ltr/ C y 11
  • 12. BENCH MARKING (BSFC) World-wide trend 240 CAR / LCV / LDV HCV 220 bsfc (g/kWh) 0,5 200 180 0 1 2 3 Displacement / Cylinder 12
  • 13. THE EFFECT OF AIR-FUEL RATIO ON EMISSIONS
  • 14. THE EFFECT OF ENGINE MODIFICATIONS ON EMISSIONS
  • 17.
  • 18. CLOSED LOOP ELECTRONIC FUEL CONTROL SYSTEM
  • 21. AIR ASSISTED FUEL INJECTION
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  • 25.
  • 27. Catalytic Converter Diesel particulate Filter
  • 28. Technology Options for a Sustainable Environmentally Friendly Mobility
  • 29. Gasoline Engine Technologies •MPFI • precise control of fuel at all operating modes such as acceleration, idling, altitude, high and low temperature operation and enrichment based on load. •3-Way Catalytic Converter • Greatly reduces all three emissions of CO, HC and NOx • Close control of air fuel ratio is required through close loop with lambda sensor •Variable Valve Timing - VVT • Improvement in fuel consumption • optimizes intake and exhaust valve actuation • added torque • reduces internal pumping losses • reduces production of the pollutant Nox •EGR helps to reduce NOx. •OBD helps warning the user of malfunctioning of the system and its
  • 30. Gasoline Engine Technology Development •Fuel Cells •Electric/ Electric- •Direct Hybrid BS V ? in-cylinder injection •Multi-brick BSIV catalytic converter •Fuel injection + (CC+UF) catalytic converter (CC/UF) •Lean burn, OBD •Variable EGR BSIII •Variable valve timing •Fuel injection •Multi valve •3-W Catalytic converter (pt/rh) •CNG / LPG BSII •Fixed EGR •CNG / LPG •MPFI System Development BSI •PCV Systems Deve •O2 sensor •Knock Sensor •2-Way/ 3-Way Cat. Con.

Editor's Notes

  1. The purpose of this presentation is to promote common electronic presentation format within R&A for all R&A presentations. It is also in response to the directive issued by Nick Scheele on August 27, 2003.