Water and Wastewater Brochure

PROTECTION FOR THE MOST CORROSIVE ENVIRONMENTS
WATER & WASTEWATER COATINGS
1
left:	Hutchinson Water Treatment Plant
	 Hutchinson, KS
Tnemec has set the benchmark
for water and wastewater coating
systems. With a long history
of innovation and new product
development, the company
offers specially formulated, high-
performance products that shield
against the most aggressive
environments. Tnemec even helped
develop a Severe Wastewater Analysis
Test (S.W.A.T.) to improve industry
standards of performance by holding
products to higher quality measures.
Water and wastewater coatings
and linings are used to protect facility
infrastructure from corrosion,
abrasion, ultra-violet (UV) light and
extremely harsh chemical and gaseous
environments, such as those found in
sewer headspaces.
With a combination of technology
and teamwork, Tnemec has extended
the lifecycle of water and wastewater
projects across the world.
WASTEWATER COATINGS TECHNOLOGY
AT THE FOREFRONT OF WATER &
right:	 City of Litchfield Water Treatment Plant
	 Litchfield, IL
“Tnemec’s in-depth understanding of the key 		
	 issues that affect today’s water and wastewater 	
	 infrastructure, their dedication to continually
	 improve and develop new coating systems,
	 and the technical understanding of their sales 	
	 team is what makes working with Tnemec a 		
	 winning combination.”
–	BRAD ERVANS
	 Industrial Manager
	 Service Painting of Florida
HIGH WATER MARKS
2
For more than 50 years, Tnemec
has been the most trusted name in
coatings for water and wastewater
applications. A unique culture of
innovation has fostered a series of
the highest performing products in
the industry.
Tnemec understands the continually
changing conditions that water and
wastewater facilities must withstand.
The company simulates those
environments and runs extensive
tests of coatings and linings to
ensure the systems perform at their
optimum level in real-world conditions
and situations.
All Tnemec coatings and linings are
the result of extensive research,
rigorous testing and thorough
evaluation. In addition, all are backed
by extraordinary customer service
and the most experienced coatings
consultants in the industry.
left:	91st Avenue Wastewater Treatment Plant
	 Tolleson, AZ
AND PROVEN BY IN-DEPTH EXAMINATION
PERFORMANCE DRIVEN BY INNOVATION
“The support I have received from our local Tnemec 	
	 coatings consultant for the past 18 years, along with 	
	 Tnemec’s excellent product performance, has been
	 a large part of the success of our company.”
–	CLIFF DYKES
	 General Manager
	 Crom Corporation
APPLAUSE FOR SUPPORTING CAST
“We have worked with Tnemec since 1996. The 	
	 company is continually the top performer in the 	
	 industry when it comes to wastewater coatings. 	
	 Whenever you talk to engineers about coatings,
	 they know and trust Tnemec products.”
–	DAVE PARADA
	 Owner/Vice President & Superintendent
Parada Painting
RELIABLE RESOURCE
3
AND CONFIDENCE-INSPIRING EXPERTISE
DEPENDABLE TECHNICAL SUPPORT
Tnemec’s performance-driven coatings
are backed by unequaled technical
support. With an average of 17 years
of experience in the coatings industry,
Tnemec coatings consultants have the
knowledge to assist customers with
customized system recommendations
that account for the challenges and
realities of water and wastewater
treatment and collection, as well as
the unique environmental conditions
in specific regions.
Their unequaled experience ensures
optimal, long-lasting results. In
addition, Tnemec’s technical service
staff provides additional support
by sharing their expertise in product
application, analysis and coatings
evaluations. When they’re not in the
field, technical service personnel
are actively involved in industry
organizations or working closely with
Tnemec’s research and development
team on next-generation solutions.
4
right:	Hutchinson Water Treatment Plant
	 Hutchinson, KS
left:	City of Litchfield Water Treatment Plant
	 Litchfield, IL
Test Of Time · For nearly half a century, the
91st Avenue Wastewater Treatment Plant
in Tolleson, AZ, has relied on Tnemec’s
arsenal of protective coatings. With a
capacity of 204-million gallons per day,
the plant disinfects wastewater from
residential and business sources through a
series of physical, biological and chemical
treatment operations. The diverse list of
Tnemec coatings applied throughout
the plant’s vast infrastructure includes a
variety of epoxy systems, epoxy mortars,
polyurethanes, acrylics and StrataShield
floor toppings.
HERE’S WHERE TNEMEC SPECIALIZED
PRODUCTS ARE AT THEIR BEST
5
CONSISTENT RESULTS
VARIED APPLICATIONS,
LININGS FOR DURABILITY
For projects in need of durable linings,
Tnemec offers many effective solutions,
including Epoxoline, Pota-Pox, Elasto-
Shield, and Perma-Shield. Select Tnemec
linings are suitable for immersion and
for use in potable water. Many are
also formulated to withstand chemical
contact and perform in a variety
of environments.
COATINGS FOR CORROSION RESISTANCE
Tnemec’s vast line of high-performance
coatings provides protection and asset-
value retention, while preserving the
aesthetic appearance for process
identification. Tnemec coatings include
Endura-Shield, HydroFlon, and zinc-rich
coatings such as Tneme-Zinc. They offer
long-term durability and resistance to the
severe effects of weathering.
Tnemec coatings provide superior protection against corrosion, abrasion, chemicals,
humidity, thermal cycling, immersion, and ultra-violet (UV) light. These water and
wastewater coatings and linings have increased the lifespan of hundreds of projects.
They are ideal for steel and concrete, as well as a variety of non-ferrous metals,
ductile/cast iron and masonry.
left:	City of Gainesville Water Treatment Plant
	 Gainesville, GA
HEADWORKS
• Screening structures
• Lift structures
• Grit chambers
• Influent channels
• Flow-measurement facilities
• Equalization tanks
SLUDGE TREATMENT
• Dewatering
• Sludge holding
• Digesters
CollECTION
• Gravity sewers
• Sewer interceptors
• Lift stations
• Manholes
Primary treatment
• Covered clarifiers
• Anoxic basins
6
Test Of Time · Completed in 1999, the
six-million-gallon Arrowhead standpipe
and pump station was the first built in
Kansas City in several years and was
designed to serve the city’s expanding
northern section. The tank required a
wide selection of specialty coatings for
exteriors, interiors, concrete surfaces,
pumps, pipes and more. Tnemec carefully
assessed each aspect of the project and
matched specialized coatings for the best
long-term protection. A 10-year inspection
showed the coatings were still performing
as expected.
“Tnemec is always the ‘go to’ company for us when 	
	 we need a protective coating system for a harsh
	 environment. We can trust that Tnemec coatings	
	 consultants and technical service representatives 	
	 will determine the correct products for any specific 	
	 environment, giving our customers satisfaction
	 and peace of mind.”
–	MATT MONGAN
	 Vice President
	 Mongan Painting Corp.
THE RIGHT CHOICE
7
WATER TREATMENT FACILITIES
As a recognized leader in the potable
water treatment industry, Tnemec’s
user-friendly, easy-to-apply epoxy
and polyurethane technologies offer
outstanding corrosion protection for
areas such as piping, pumps, valves
and filter basins.
Tnemec coating systems represent the
most comprehensive NSF/ANSI Std.
61 selection in the water treatment
industry, and several options meet
the requirements of American Water
Works Association (AWWA) inside and
outside systems. Specific coatings
also meet AWWA C210 and C222
standards for the interior and exterior
of steel water pipelines.
SUPERIOR PRODUCTS FOR
“Perma-Shield FR sprayed beautifully, leading 		
	 to a more controlled and productive project. Our 	
	 production with the coating system was better than
	 expected… I certainly will be looking for ways to use 	
	 these products.”
–	PHIL GRAY
	 Co-Owner
	 Gray & Company, Inc.
PERMA-NENT IMPRESSION
left:	Water Treatment Plant
	 Scottsdale, AZ
8
PRODUCTS OUTPERFORM THE REST
Tnemec has led all others in creating
new, innovative and effective coatings
for wastewater protection. After
testing and screening hundreds of
formulations, Tnemec developed
Perma-Shield, the most advanced in
liquid-applied lining technology for
severe wastewater environments.
As changes in wastewater have led
to higher levels of corrosion, Tnemec
Perma-Shield performance stands
out even more. Intensive tests were
conducted to demonstrate Perma-
Shield’s advantage over older coating
technologies and many newer lining
products. Perma-Shield was proven to
withstand wastewater gas permeation
and biogenic sulfide corrosion, as
well as resist abrasion and thermal
cycling. In addition, the product line
offers long-term life cycle benefits
of increased film thickness and rapid
return to service after application.
INDUSTRY-LEADING WASTEWATER
SEVERE WASTEWATER ANALYSIS TEST (S.W.A.T.)
Tnemec’s Severe Wastewater Analysis Test (S.W.A.T.), an accelerated
wastewater corrosion-testing program, was developed to evaluate the
level of coating degradation after exposure to a simulated headspace
environment. Information obtained from liquid and vapor testing
is extremely valuable, giving specifiers quantifiable data, which
demonstrates the performance of various products and reassures
owners that their assets will receive long-term protection.
above: City of Coachella Wastewater
	 Treatment Plant
	 Coachella, CA
above:	 Water Treatment Plant
	 Scottsdale, AZ
PERMA-SHIELD SOLUTIONS
By protecting against corrosion, Perma-Shield
products extend maintenance/repair life cycles.
PERMA-SHIELD H2S
an aggregate-reinforced epoxy mortar
Perma-Glaze
a multi-purpose thick-film epoxy liner
Perma-Shield FR
a fiberglass-reinforced, spray-applied epoxy liner
Perma-Shield MCU
a hydrophobic aromatic polyurethane
Perma-Shield PL
a ceramic epoxy lining for steel and ductile iron pipe
Test Of Time · The city of Post Falls, ID,
had serious biogenic corrosion problems
in its 3.4-million gallons per day (mgd)
wastewater treatment facility. Nearly 20
percent of the 8-inch headworks’ concrete
surfaces had been degraded, and large
chunks of concrete were rapidly falling off.
Tnemec’s Perma-Shield system was used
to completely restore the facility, which
has performed successfully for more
than eight years.
9
below:	91st Avenue Wastewater Treatment Plant
	 Tolleson, AZ
right: Buckman Diversion CRC-1 Chemical Area	
	 Santa Fe, NM
10
Tnemec offers reinforced coating
systems for both primary and
secondary containment. Chemical-
resistant systems protect structures
from additives used to remove
undesirable substances from water
and wastewater. For secondary
containment, Tnemec offers fiberglass
mat reinforced epoxy, novolac, and
vinyl ester systems that protect
concrete against impact, abrasion,
corrosion and chemical contact.
Prior to the application of high-
performance coatings and linings, it
is imperative to resurface concrete to
properly prepare the substrate for top
coating. Tnemec offers cementitious
resurfacing materials, such as
MortarClad and MortarCrete, to fill
imperfections in new concrete and
restore existing concrete.
Tnemec’s high-performance coatings
can provide protective coverage and
aesthetic enhancement for other
facility areas as well. Buildings, office
floors, walls and high-traffic walkways
can all benefit from Tnemec’s
extensive offering of interior and
exterior coatings.
POTENTIAL HAZARDS AND HEAVY WEAR
REINFORCED PROTECTION WITHSTANDS
When it comes to environmental
considerations, Tnemec leads the
industry by offering products that
improve performance standards
while also reducing environmental
impact. The company offers coatings
and linings that comply with strict
regulatory limits for volatile organic
compounds (VOCs) and hazardous
air pollutants (HAPs), as well as a
variety of products that are compliant
in all air districts in the United
States and Canada. The availability
of low-VOC industrial coatings is
especially beneficial to projects that
include Leadership in Energy and
Environmental Design (LEED)
building requirements.
PROTECT AGAINST POLLUTION
ENVIRONMENTAL ADVANCEMENTS
Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 816-483-3969 tnemec.com
Published Tnemec instructions and pricing are subject to change without notice. Contact your Tnemec technical representative for current technical data, instructions and pricing. Warranty information: The service life of Tnemec coatings will vary. For warranty, limitation
of seller’s liability and product information, please refer to Tnemec Data Sheets at www.tnemec.com or contact your Tnemec technical representative. Printed in USA. © Tnemec Company, Inc. 2013 HW2.5M513 BROWW
INNOVATION IN EVERY COAT ™
Front Cover Project:	Scottsdale Water Treatment Plant
	 Scottsdale, AZ

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Water and Wastewater Brochure

  • 1. PROTECTION FOR THE MOST CORROSIVE ENVIRONMENTS WATER & WASTEWATER COATINGS
  • 2. 1 left: Hutchinson Water Treatment Plant Hutchinson, KS
  • 3. Tnemec has set the benchmark for water and wastewater coating systems. With a long history of innovation and new product development, the company offers specially formulated, high- performance products that shield against the most aggressive environments. Tnemec even helped develop a Severe Wastewater Analysis Test (S.W.A.T.) to improve industry standards of performance by holding products to higher quality measures. Water and wastewater coatings and linings are used to protect facility infrastructure from corrosion, abrasion, ultra-violet (UV) light and extremely harsh chemical and gaseous environments, such as those found in sewer headspaces. With a combination of technology and teamwork, Tnemec has extended the lifecycle of water and wastewater projects across the world. WASTEWATER COATINGS TECHNOLOGY AT THE FOREFRONT OF WATER & right: City of Litchfield Water Treatment Plant Litchfield, IL “Tnemec’s in-depth understanding of the key issues that affect today’s water and wastewater infrastructure, their dedication to continually improve and develop new coating systems, and the technical understanding of their sales team is what makes working with Tnemec a winning combination.” – BRAD ERVANS Industrial Manager Service Painting of Florida HIGH WATER MARKS 2
  • 4. For more than 50 years, Tnemec has been the most trusted name in coatings for water and wastewater applications. A unique culture of innovation has fostered a series of the highest performing products in the industry. Tnemec understands the continually changing conditions that water and wastewater facilities must withstand. The company simulates those environments and runs extensive tests of coatings and linings to ensure the systems perform at their optimum level in real-world conditions and situations. All Tnemec coatings and linings are the result of extensive research, rigorous testing and thorough evaluation. In addition, all are backed by extraordinary customer service and the most experienced coatings consultants in the industry. left: 91st Avenue Wastewater Treatment Plant Tolleson, AZ AND PROVEN BY IN-DEPTH EXAMINATION PERFORMANCE DRIVEN BY INNOVATION “The support I have received from our local Tnemec coatings consultant for the past 18 years, along with Tnemec’s excellent product performance, has been a large part of the success of our company.” – CLIFF DYKES General Manager Crom Corporation APPLAUSE FOR SUPPORTING CAST “We have worked with Tnemec since 1996. The company is continually the top performer in the industry when it comes to wastewater coatings. Whenever you talk to engineers about coatings, they know and trust Tnemec products.” – DAVE PARADA Owner/Vice President & Superintendent Parada Painting RELIABLE RESOURCE 3
  • 5. AND CONFIDENCE-INSPIRING EXPERTISE DEPENDABLE TECHNICAL SUPPORT Tnemec’s performance-driven coatings are backed by unequaled technical support. With an average of 17 years of experience in the coatings industry, Tnemec coatings consultants have the knowledge to assist customers with customized system recommendations that account for the challenges and realities of water and wastewater treatment and collection, as well as the unique environmental conditions in specific regions. Their unequaled experience ensures optimal, long-lasting results. In addition, Tnemec’s technical service staff provides additional support by sharing their expertise in product application, analysis and coatings evaluations. When they’re not in the field, technical service personnel are actively involved in industry organizations or working closely with Tnemec’s research and development team on next-generation solutions. 4 right: Hutchinson Water Treatment Plant Hutchinson, KS left: City of Litchfield Water Treatment Plant Litchfield, IL Test Of Time · For nearly half a century, the 91st Avenue Wastewater Treatment Plant in Tolleson, AZ, has relied on Tnemec’s arsenal of protective coatings. With a capacity of 204-million gallons per day, the plant disinfects wastewater from residential and business sources through a series of physical, biological and chemical treatment operations. The diverse list of Tnemec coatings applied throughout the plant’s vast infrastructure includes a variety of epoxy systems, epoxy mortars, polyurethanes, acrylics and StrataShield floor toppings.
  • 6. HERE’S WHERE TNEMEC SPECIALIZED PRODUCTS ARE AT THEIR BEST 5 CONSISTENT RESULTS VARIED APPLICATIONS, LININGS FOR DURABILITY For projects in need of durable linings, Tnemec offers many effective solutions, including Epoxoline, Pota-Pox, Elasto- Shield, and Perma-Shield. Select Tnemec linings are suitable for immersion and for use in potable water. Many are also formulated to withstand chemical contact and perform in a variety of environments. COATINGS FOR CORROSION RESISTANCE Tnemec’s vast line of high-performance coatings provides protection and asset- value retention, while preserving the aesthetic appearance for process identification. Tnemec coatings include Endura-Shield, HydroFlon, and zinc-rich coatings such as Tneme-Zinc. They offer long-term durability and resistance to the severe effects of weathering. Tnemec coatings provide superior protection against corrosion, abrasion, chemicals, humidity, thermal cycling, immersion, and ultra-violet (UV) light. These water and wastewater coatings and linings have increased the lifespan of hundreds of projects. They are ideal for steel and concrete, as well as a variety of non-ferrous metals, ductile/cast iron and masonry. left: City of Gainesville Water Treatment Plant Gainesville, GA HEADWORKS • Screening structures • Lift structures • Grit chambers • Influent channels • Flow-measurement facilities • Equalization tanks SLUDGE TREATMENT • Dewatering • Sludge holding • Digesters CollECTION • Gravity sewers • Sewer interceptors • Lift stations • Manholes Primary treatment • Covered clarifiers • Anoxic basins
  • 7. 6 Test Of Time · Completed in 1999, the six-million-gallon Arrowhead standpipe and pump station was the first built in Kansas City in several years and was designed to serve the city’s expanding northern section. The tank required a wide selection of specialty coatings for exteriors, interiors, concrete surfaces, pumps, pipes and more. Tnemec carefully assessed each aspect of the project and matched specialized coatings for the best long-term protection. A 10-year inspection showed the coatings were still performing as expected. “Tnemec is always the ‘go to’ company for us when we need a protective coating system for a harsh environment. We can trust that Tnemec coatings consultants and technical service representatives will determine the correct products for any specific environment, giving our customers satisfaction and peace of mind.” – MATT MONGAN Vice President Mongan Painting Corp. THE RIGHT CHOICE
  • 8. 7 WATER TREATMENT FACILITIES As a recognized leader in the potable water treatment industry, Tnemec’s user-friendly, easy-to-apply epoxy and polyurethane technologies offer outstanding corrosion protection for areas such as piping, pumps, valves and filter basins. Tnemec coating systems represent the most comprehensive NSF/ANSI Std. 61 selection in the water treatment industry, and several options meet the requirements of American Water Works Association (AWWA) inside and outside systems. Specific coatings also meet AWWA C210 and C222 standards for the interior and exterior of steel water pipelines. SUPERIOR PRODUCTS FOR “Perma-Shield FR sprayed beautifully, leading to a more controlled and productive project. Our production with the coating system was better than expected… I certainly will be looking for ways to use these products.” – PHIL GRAY Co-Owner Gray & Company, Inc. PERMA-NENT IMPRESSION left: Water Treatment Plant Scottsdale, AZ
  • 9. 8 PRODUCTS OUTPERFORM THE REST Tnemec has led all others in creating new, innovative and effective coatings for wastewater protection. After testing and screening hundreds of formulations, Tnemec developed Perma-Shield, the most advanced in liquid-applied lining technology for severe wastewater environments. As changes in wastewater have led to higher levels of corrosion, Tnemec Perma-Shield performance stands out even more. Intensive tests were conducted to demonstrate Perma- Shield’s advantage over older coating technologies and many newer lining products. Perma-Shield was proven to withstand wastewater gas permeation and biogenic sulfide corrosion, as well as resist abrasion and thermal cycling. In addition, the product line offers long-term life cycle benefits of increased film thickness and rapid return to service after application. INDUSTRY-LEADING WASTEWATER SEVERE WASTEWATER ANALYSIS TEST (S.W.A.T.) Tnemec’s Severe Wastewater Analysis Test (S.W.A.T.), an accelerated wastewater corrosion-testing program, was developed to evaluate the level of coating degradation after exposure to a simulated headspace environment. Information obtained from liquid and vapor testing is extremely valuable, giving specifiers quantifiable data, which demonstrates the performance of various products and reassures owners that their assets will receive long-term protection. above: City of Coachella Wastewater Treatment Plant Coachella, CA above: Water Treatment Plant Scottsdale, AZ PERMA-SHIELD SOLUTIONS By protecting against corrosion, Perma-Shield products extend maintenance/repair life cycles. PERMA-SHIELD H2S an aggregate-reinforced epoxy mortar Perma-Glaze a multi-purpose thick-film epoxy liner Perma-Shield FR a fiberglass-reinforced, spray-applied epoxy liner Perma-Shield MCU a hydrophobic aromatic polyurethane Perma-Shield PL a ceramic epoxy lining for steel and ductile iron pipe
  • 10. Test Of Time · The city of Post Falls, ID, had serious biogenic corrosion problems in its 3.4-million gallons per day (mgd) wastewater treatment facility. Nearly 20 percent of the 8-inch headworks’ concrete surfaces had been degraded, and large chunks of concrete were rapidly falling off. Tnemec’s Perma-Shield system was used to completely restore the facility, which has performed successfully for more than eight years. 9 below: 91st Avenue Wastewater Treatment Plant Tolleson, AZ
  • 11. right: Buckman Diversion CRC-1 Chemical Area Santa Fe, NM 10 Tnemec offers reinforced coating systems for both primary and secondary containment. Chemical- resistant systems protect structures from additives used to remove undesirable substances from water and wastewater. For secondary containment, Tnemec offers fiberglass mat reinforced epoxy, novolac, and vinyl ester systems that protect concrete against impact, abrasion, corrosion and chemical contact. Prior to the application of high- performance coatings and linings, it is imperative to resurface concrete to properly prepare the substrate for top coating. Tnemec offers cementitious resurfacing materials, such as MortarClad and MortarCrete, to fill imperfections in new concrete and restore existing concrete. Tnemec’s high-performance coatings can provide protective coverage and aesthetic enhancement for other facility areas as well. Buildings, office floors, walls and high-traffic walkways can all benefit from Tnemec’s extensive offering of interior and exterior coatings. POTENTIAL HAZARDS AND HEAVY WEAR REINFORCED PROTECTION WITHSTANDS When it comes to environmental considerations, Tnemec leads the industry by offering products that improve performance standards while also reducing environmental impact. The company offers coatings and linings that comply with strict regulatory limits for volatile organic compounds (VOCs) and hazardous air pollutants (HAPs), as well as a variety of products that are compliant in all air districts in the United States and Canada. The availability of low-VOC industrial coatings is especially beneficial to projects that include Leadership in Energy and Environmental Design (LEED) building requirements. PROTECT AGAINST POLLUTION ENVIRONMENTAL ADVANCEMENTS
  • 12. Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 816-483-3969 tnemec.com Published Tnemec instructions and pricing are subject to change without notice. Contact your Tnemec technical representative for current technical data, instructions and pricing. Warranty information: The service life of Tnemec coatings will vary. For warranty, limitation of seller’s liability and product information, please refer to Tnemec Data Sheets at www.tnemec.com or contact your Tnemec technical representative. Printed in USA. © Tnemec Company, Inc. 2013 HW2.5M513 BROWW INNOVATION IN EVERY COAT ™ Front Cover Project: Scottsdale Water Treatment Plant Scottsdale, AZ