Point of Care - EOS Additive Manufacturing with Selective Laser Sintering - white paper

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Technology Keeps Patient First. Healthcare providers operate in an evolving environment influenced by policy, regulations, and changing technology. Yet, the number one priority remains patient care. In a recent survey1, nearly half (49%) of healthcare provider executives said revamping the patient experience is one of their organization’s top three priorities over the next five years. This focus is helping fuel the rise of point-ofcare (POC) manufacturing enabled by additive manufacturing (AM), commonly known as 3D printing.

The Rise of
Point-of-care
Manufacturing
Physicians as
Manufacturers:
COVER: Dr. Kevin Arce works with biomedical engineer, Amy
Alexander, in the Mayo Clinic 3D Printing Lab to place osteotomy
(surgical cut) planes which will be used to digitally cut and then
reconstruct the jaw bone in preparation for 3D printing guides.
Bioresorbable tracheal splint developed at the University of
Michigan working with CS Motts Children Hospital for patient
with tracheobronchimalacia (TBM).
Patient holding her heart model used by physicians at
Nicklaus Children’s hospital to aid in planning for a double
aortic arch surgery.
Photos courtesy Mayo Clinic, SME & Stratasys
Technology Keeps Patient First
Healthcare providers operate in an evolving
environment influenced by policy, regulations,
and changing technology.Yet, the number one
priority remains patient care.
In a recent survey1
, nearly half (49%) of healthcare
provider executives said revamping the patient
experience is one of their organization’s top three
priorities over the next five years.
This focus is helping fuel the rise of point-of-
care (POC) manufacturing enabled by additive
manufacturing (AM), commonly known as
3D printing.
From anatomical models to prosthetics, the use
of 3D printing at hospital sites is providing benefits
for patients and physicians/institutions including:
•	 Better patient outcomes
•	 Less time in the operating room
•	 Reduced costs
The POC model is especially noteworthy due
to the collaboration between hospitals, device
manufacturers, U.S. Food and Drug Administration
(FDA), and partners such as SME.
These partnerships drive efficiency through best
practice sharing as well as accelerate innovation
for applications such as bioprinting and tissue
fabrication. They also lay the groundwork for 3D
printing of organs and scaling up production of
tissues which are still decades away.
This white paper, developed by SME, discusses the
factors leading to a rise in POC manufacturing as
well as existing challenges. In addition, the paper
unveils results from SME’s Medical Point-of-Care
Manufacturing Survey and presents case studies
of successful 3D printing models created within
a clinical setting.
2  Point-of-care Manufacturing
What is Point-of-Care Manufacturing?
POC is a non-traditional form of manufacturing referring
to the just-in-time creation of anatomical models, surgical
instruments, prosthetics, scaffolds, and other 3D printed
applications at the place of patient care, based on their
personal medical imaging data (MRI, CT, or surface scans).
Larger research hospitals
may have their own in-house 3D
printing laboratories while smaller hospitals may work with
contract manufacturers.
Medical“hubs,”such as the 150 hospitals and over 800
outreach centers run by the U.S. Department ofVeterans
Affairs (VA), are standardizing 3D printing best practices
across its locations.
Hospitals
-Government
-Non-profit
-For-profit
Contract
Manufacturers
Hospitals
connected
touniversity
engineering
departments
Types of
POINT-OF-CARE
Manufacturers
■■ Non-profit hospital
■■ For-profit hospital
■■ University engineering
department working
with hospital
■■ Government hospital / Hub
(i.e., Veterans Affairs System)
■■ Contract manufacturers
working with hospitals
3D-printed osteotomy guide to correct a double forearm
malunion; shown on patient’s anatomical model.
PhotocourtesyofMaterialise
Point-of-care Manufacturing 3
Anatomical model of conjoined McDonald twins with guides developed
via virtual surgical planning for separation and then 3D-printed.
Photocourtesy3DSystemsHealthcare
69%69%Have used 3D Printing
for three years or more
At-a-Glance:
POC Manufacturing
In late 2017, SME asked those involved in
the POC manufacturing area to provide
feedback on practices and applications
through its first-ever Medical Point-of-
Care Manufacturing Survey2
. The results
provide a compelling snapshot of how
emerging 3D printing technology is
impacting medical care.
Most Popular Applications of POC 3D Printing
0
10
20
30
40
50
60
70
80
71%
56%
46%
43%
28%
26%
13%
13%
6%
9%
4  Point-of-care Manufacturing
Polymers
Metals
Ceramics
Plaster (color jet printing)
Biological materials/cells
Other
0 20 40 60 80 100
Technologies/Processes Used
0
10
20
30
40
50
60
70
80
66%
40%
34%
29%
5%
2%
15%
11%
6%
6%
POC Manufacturers expect increase in use of these
materials, both POC and traditional manufacturing
84%
63%
36%
35%
30%
25%
Point-of-care Manufacturing 5
POC Benefits
Early success stories show the benefits of POC
manufacturing which are driven by increased accessibility
to the technology by innovative clinicians and enabling
greater interdisciplinary collaboration. These advantages
lead to a number of positive effects, from reducing
operating room times to lower readmission rates. Often
these benefits directly translate to cost-savings for the
institution.
Another advantage of implementing 3D printing in
a POC setting is that clinicians can regularly visit the
manufacturing lab and provide iterative feedback during
the process of anatomical modeling. This team approach
successfully blends expertise in biology, engineering and
3D printing.
With more successes and precedents for this model, there
will be a greater shift to POC. Already, in the last decade,
hospitals with a centralized 3D printing facility have
increased significantly, according to Materialise.
The trend is forecast to strengthen as software and
hardware/materials continue to improve, and regulatory
guidelines become clearer.
“Forward looking hospitals are implementing on-demand
3D printing service lines and, in turn, are reaping benefits
of an improved patient experience, better training of
physicians and growth in innovation which can drive
non-traditional revenue streams in addition to the
inherent cost saving that can be realized,”said Todd
Pietila, Global Business Development, 3D Printing for
Hospitals, Materialise.
Pietila continued, “I’d put about 2 to 3 percent of
hospitals in the early innovator category that are making
significant investments in this technology. This will
continue to expand as the body of evidence grows. There
is tremendous momentum in the industry to address
challenges and move forward collectively into the future.”
HOSPITALS IN THE US WITH A CENTRALIZED 3D
PRINTING FACILITY
UsingMaterialiseMimicstechnology
Graph courtesy Materialise
Todd Pietila, Materialise, works with Dr. David Morales,
Chief, Pediatric Cardiothoracic Surgery, Cincinnati Children’s
Hospital to review digital images and a patient’s
cardiac model before surgery.
PhotocourtesyMaterialise
6  Point-of-care Manufacturing
Benefits of POC
While POC may not be for every hospital due to
the investment in equipment and staff, for those
that are considering this business avenue, there
are a number of benefits:
■■ Quicker Turnaround: Traditionally, models,
prosthesis, instruments and more were
3D printed at remote production facilities
and sent back to the hospital. POC
manufacturing significantly improves
turnaround time by the eliminating
shipping step.
■■ Team Approach: Clinicians and engineers
can collaborate onsite. Radiology is most
often the home of 3D printing within the
hospital. Providing needed anatomy and
imaging knowledge, radiologists are the
facilitators, leaders, and champions of POC.
■■ Onsite Quality Control: High quality
standards at an internal lab are
easily monitored.
■■ Improves Patient Consultation: Patient-
matched anatomical models allow better
patient communication and education.
■■ Pre-surgical Planning, Intraoperative
Planning: Clinician involvement through
each step helps with planning. On-site
printing allows for quicker adjustments if
needed. This preparation also saves time in
the operating room, lowering costs.
■■ Improved Outcomes: Surgeons and
engineers pool knowledge and skills to
address issues and create innovative
patient solutions.
■■ Potential to Impact More Patients:
Ultimately, 3D-printed POC applications will
be nearly as common as off-the-shelf and
available to a wide range of patients.
3D PRINTING IN HEALTHCARE
16Number of hospitals out of the top 20 as ranked
by U.S. News and World Report that have
implemented a medical 3D printing strategy
3200%
Increase in the number of
hospitals in the U.S. with a
centralized 3D printing facility
between 2010 and 2016*
*UsingMaterialiseMimicstechnology
Point-of-care Manufacturing 7
Traditional Manufacturer
Partnerships
Traditional manufacturers, which often supplement
hospital POC projects, are a valuable part of the partnership.
Whether providing anatomical models for use in the
operating room, a sterile field, or handling overflow
projects, these partners work closely with surgeon groups
and clinicians, bringing years of industry experience
to the table.
KatieWeimer,VP of Medical Devices, Healthcare, 3D
Systems, which provides 3D printing and patient specific
design services for anatomical models, virtual surgical
planning and also contract manufacturing for plastics and
metals, said,“We are excited about the trend of 3D printing
at the hospital level so clinicians can begin to utilize patient
specific modeling and 3D printing on their own. It can
be a really nice counterpart with a local service center at
the hospital and a centralized service center outside the
hospital – those two models can work well together into
the future.”
Weimer said that software, printers and materials will
continue to evolve. Specifically for material development,
Weimer said,“Today, the healthcare 3D printing industry
largely uses legacy industrial prototyping materials. As
the industry evolves, I believe we will have a bigger impact
on patient care when our materials better replicate the
human body. I believe we will see a revolution into more
biomimetic materials for 3D printing in the
healthcare industry.”
She added that when it comes to point-of-care 3D
printing,“Ultimately, it has to be a plug and play system.
As an industry, we need to better deliver a suite of products
(software, hardware, materials) and I think the industry
will get better at delivering this to hospitals and offices
as we continue to evolve together.”
Katie Weimer, 3D Systems Healthcare, works with
the surgical team in the operating room with both
digital and 3D-printed anatomical model for the
McDonald twins separation surgery.
Photocourtesy3DSystemsHealthcare
Katie Weimer and Joe Fullerton, 3D Systems Healthcare, work with
medical images to segment and prepare files for 3D printing.
Photocourtesy3DSystemsHealthcare
8  Point-of-care Manufacturing
Case Study:
Hub Model — VA Hospitals
The U.S. Department ofVeterans Affairs (VA), which runs 150
hospitals and more than 800 outpatient clinics, is on the
forefront of standardizing 3D printing best practices.
TheVeterans Health Administration (VHA) has established a
new 3D Printing Advisory Board to oversee and advicesVHA
on 3D printing activities for the entire healthcare system.
Through this“hub”model, a diverse group ofVA employees
share a vision of improving the health ofVeterans through 3D
printing technologies.
Beth Ripley, Chairman for theVHA 3D Printing Advisory Board,
explained,“We are located across the country and we come
from different backgrounds, but we all see how 3D printing
can help us do our jobs better, whether that is creating a
customized splint for a patient, designing a modification for
a wheelchair to improve aVeteran’s ability to manipulate
that chair, or converting a CT study into a physical model of a
patient’s anatomy to help the surgeon plan a safer procedure.”
Today, there are 35 subject matter experts (SMEs) and 30 3D
printers across theVHA system.Thanks in part to collaboration
with Stratasys, one of the major manufacturers of 3D printers,
the network is growing. Five new Mojo 3D printers from
Stratasys are being strategically placed to maximize the reach
of the network.These include theVA medical centers in
Seattle, Albuquerque, San Antonio, Orlando and Boston.
Ripley said that a lot of 3D printing efforts are around orthotic
and prosthetic devices due to their applications with combat
Veterans. Recently, oneVA team used 3D printing to improve
San Antonio VA staff are actively exploring opportunities for
3D printing. While 3D printed, weight-bearing prosthetics are
not in routine clinical use within the VHA system, this is an
area of active research focused on quality, safety, comfort,
and durability of 3D printed prosthetics.
PhotocourtesyPugetSoundVAHospital
Continued on next pagePuget Sound
San Francisco
Albuquerque
San Antonio
New Orleans
Orlando
Hampton
Richmond
Chillecothe
Minneapolis
Boston
White River JXN
The VA system 3D printing hubs connect experts and machines
across the country to better serve patients.
Ben Salatin, Albuquerque VA Hospital,
pulls 3D-printed smart phone mounts for a
veteran’s power wheelchair, from the printer.
Point-of-care Manufacturing 9
a hand orthosis, which is traditionally custom made by a hand
therapist who would bend and shape it on the patient at the
time of the appointment.
“There are two problems.The first is that the orthotic often
breaks after about three months,”said Ripley.“The second is
that theVeteran has to come back to the hospital each time so
the hand therapist can recreate the brace.”
Hand therapist Mary Matthews-Brownell and rehabilitation
engineer Ben Salatin teamed up to use 3D printing to address
those problems. Salatin made a digital copy of a hand orthosis
created by Matthews-Brownell, enhanced it by removing the
seams and removing some of the weight, and then 3D
printed it.
The hub model allows this knowledge to be shared.To date,
they have created 3D printed orthotics based on the initial
custom-fabricated versions for fiveVeterans.
“TheVeteran likes the 3D-printed orthosis much more as it is
lighter and more comfortable,”said Ripley.“Also, theVeteran
doesn’t need a new appointment for a replacement.We just
print and send a new one.This saves time for both theVeteran
and the hand therapist.”
A Veteran tests out his new 3D printed hand orthosis while
certified hand therapist Mary Matthews-Brownell looks on.
PhotocourtesyPugetSoundVAHospital
96%96%of POC professionals say they
expect to see an increase of
the use of AM/3DP medical
applications in 2018.
GROWTH POTENTIAL
Top 3 Challenges to Increasing Use
36%
26%
18%Regulatory Environment
Reimbursement
Funding/Capital
0
10
20
30
40
50
43%
4%
Greatest growth areas in 2018
30%
43%
40%
35%
28%
24%
17%
10  Point-of-care Manufacturing
Case Study:
Mayo Clinic Committed to POC Manufacturing
Mayo Clinic in Rochester, Minn. has fully embraced its role
as a POC manufacturer for anatomical modeling, virtual
surgical planning, and some Class 2 medical devices such
as an osteotomy guide.
The institution has invested more than $1 million for a lab
and equipment to cover the entire enterprise. Staffing is
robust with one full time radiologist, two engineers, full
time segmenters and others onsite which leads to valuable
collaboration.
Jonathan M. Morris, MD, 
Associate Professor of Radiology/
Co-director of the 3D Anatomic Modeling Lab, Mayo Clinic,
said that the major benefit to in-hospital 3D printing is
allowing the clinical teams, engineering, and radiology to
interact where the medical care is being delivered.This
close relationship helps them“innovate on the fly”and
collaboratively solve complex medical and surgical problems
in a way not possible if they worked in silos.
“Engineers working inside the hospital can take a doctor’s
idea to fruition due to their different skillset,”said Dr. Morris.
One of the big advantages of point-of-care manufacturing is
turnaround time,”he said.“We can go from a clinical problem
to an idea, to protocoling a radiology study tailored to 3D
printing, with DICOM transfer to lab as soon as the patient
leaves the CT scanner.We can work on segmentation and
get the model to the printer pretty quickly on a regular basis.”
He added,“We have tried to provide patient specific
anatomic models through 3D printing in real time.”
An example of a successful turnaround was the first 3D
printed aorta they did for a patient specific simulation.The
surgeon came in onThursday with a patient who was not
operative and no stent was on the market to fix the issue.
The doctor discussed this with a stent company that said
they could have something the next week.
The Mayo team said they’d have a working, patient specific
prototype that could be hooked up to physiologic flow
pumps by Monday. In four days, the stent was created,
tested on a patient specific simulator and on the fifth day, it
was put into the patient.
Dr. Jane Matsumoto and Dr. Jonathan Morris, co-directors of
Mayo Clinic’s 3D Printing Lab, work with biomedical engineer, Amy
Alexander, to prepare files for 3D printing.
PhotocourtesyMayoClinic
Continued on next page
Improved
patient
outcomes
Better
preparation
Reduced
operating
room time
Improved patient
communication
Reduced costs
Top 5 Benefits of Anatomical Models
Point-of-care Manufacturing 11
“Without this collaboration with the physician-run 3D
print lab, radiologist, engineer, and medical device
company, there would be no way to get the stent to the
patient in this timeframe,”said Dr. Morris.
Mayo surgeons across multiple specialties regularly use
accurate 3D printed models based on patient CT or MRI
scans to plan complex surgeries.This has led to improved
care and better outcomes through innovative approaches,
less time under anesthesia and in the operating room
(OR), shorter hospital stays, smaller incisions, and a more
efficient use of overall resources.
Dr. Morris said that although costs are not typically
reimbursed,The Mayo Clinic absorbs the cost since it can
saves money in the long run while increasing value.
“When it comes to point-of-care manufacturing, the
answers are not simple,”said Dr. Morris.“Every hospital is
different. If you are only printing 10 or 20 models a year at
the beginning, it may not make sense to buy a printer for
hundreds of thousands. It might be better to outsource or
start with low cost, single material printers.”
Mayo creates 500 to 700 models per year.“That number
barely scratches the surface of the number of patients we
see or surgeries we perform,”he said.
“At Mayo, we’re a destination medical center committed to
giving our patients the highest level of care and one of the
ways we are doing that is with 3D printing.We are a large
enough organization to do it.”
70%70%use 3D printed anatomical models
ANATOMICAL MODELS
0
20
40
60
80
100
How POC Manufacturers Use Anatomical Models
5%
52%
5%
59%
66%
70%
82%
12  Point-of-care Manufacturing
Continued on next page
Adam Jakus, Dimension Inx, working on the next generation
of 3D-printable materials.
PhotoCourtesyAdamJakus
Case Study:
Long Distance Collaboration —
Hospital & University
In 2015, Adam Jakus, PhD, was working for Ramille N. Shah’s
Tissue Engineering and Additive Manufacturing (TEAM) Lab
at Northwestern University’s Simpson Querrey Institute for
BioNanotechnology in Chicago. Dr. Shah received an email
from Duke University Hospital in Durham, N.C., requesting
help with a four-month premature infant with
a tracheoesophageal defect.
“The Duke surgeons generally knew how to fix it but they
didn’t have the right tools or the right implants and no one
could make something fast enough or make the needed
designs,”said Jakus, now ChiefTechnology Officer, Dimension
Inx, LLC.
“Through comprehensive discussions with them, and after
reviewing patient data, we developed a new variation on
an existing material for 3D printing.We designed several
devices, 3D-printed and shipped them, all within 2 to 3 days.
The shipping itself was the worst part. Even with the fastest
shipping, it still took more than a day to get there, and
there was no guarantee that the shipment wouldn’t be
lost or delayed.”
Jakus explained that by the time the samples arrived, the
baby’s physiology and condition had changed – the baby was
growing – and so the devices didn’t fit as intended.The team
made changes, printed and shipped samples the same day.
The shipping took more time than the design and fabrication,
and even sterilization.
The device was ultimately designed in a modular fashion, such
that independently 3D-printed parts/components could be
rapidly assembled in real time as more information from the
surgeons was received.With the baby weighing less than two
pounds, and with such a complex tracheoesophageal defect,
the device had to go inside the trachea/esophagus. It also
had to be trackable via X-ray and had to be able to be quickly
removed if necessary.
This technical knowledge, in conjunction with the expertise
and skills of the surgical and support teams at Duke University,
resulted in a working device that restored the baby’s lung
function and separated esophagus and trachea. Ultimately,
the infant passed away due to other complications.
Modular device to treat premature infant with a tracheoesophageal defect produced at Northwestern University for
Duke University Hospital. Parts 1-4 were fused together as needed to create a device that would ultimately match
the ever changing situation/patient anatomy. Part 5 was printed of Hyperelastic Bone™, normally used for bone
regeneration, but used for its highly radio opaqueness and use as a means to monitoring device placement via X-ray.
PhotoCourtesyAdamJakus
Continued on next page
Point-of-care Manufacturing 13
Jakus said there are several lessons to be learned here.The
first points to the importance of communications between
clinicians and engineers to make something new to solve
a problem.
“The ability for engineers to be able to effectively
communicate with clinicians, and vice versa, is paramount to
the success of these kinds of cases,”Jakus said.
The second lesson, he said, is that even if these types of events
and activities do not have the best endings, they should still
be discussed, as“lessons learned can be communicated to
others in the medical 3D printing and surgical communities,
hopefully aiding others when similar situations arise,
while simultaneously highlighting need for Point-of-Care
manufacturing.”
He continued,“If we, as the engineering and 3D printing team,
had been in the hospital, at least near the hospital, the process
would have been faster, much more efficient, and potentially
there may have been a much higher likelihood of success
overall although I can’t say that with absolute certainty.”
Jakus said,“Until teleporters are invented and become
commonplace, there are limiting factors if manufacturing is
not onsite,”especially for emergency cases like this.
PhotoCourtesyMayoClinic
Amy Alexander, Mayo Clinic ,with a model of brain neurons
Continued from previous page
Challenges: Hospitals are successfully setting up 3D
printing labs for POC and learning much along the way.
As part of the SME Medical Additive Manufacturing/3D
PrintingWorkgroup, leaders in this area including
clinicians, researchers, medical device manufacturers,
and technology providers, have identified the following
challenges, and are working to address them:
■■ Logistics of engineering within a hospital
	 • Manufacturing infrastructure (in-hospital GMP)
	 • Using a printer within hospital footprint (speed,
reliability, materials3
)
	 • Identifying types of technologies that are hospital-
friendly, considering the best materials, speed, etc.
Understanding the trade-off between machines
and materials, which will be addressed with future
innovation.
	 • Communication and understanding outside of the
3D lab of the complexity of the process
	 • Establishing protocols
	 • Sterilization processes
	 • Acknowledging differences between types of 3D
printing applications whether producing models,
guides, implants — and one day, tissues.
■■ Supply Chain
	 • This Just-in-Time approach to manufacturing
requires an ordering system that assures supplies
are available as needed. Integrate into Electronic
Medical Records (EMR), Radiology Information
Management Systems (RIMS), etc.4
	 • Secure, on-demand transportation from lab to
clinical setting must be considered.
■■ Technology and Materials
	 • Faster processes capable of micro and nano-level
precision are need to expand the applications.The
number of materials that can be printed needs to
expand, whether for strength, biocompatibility,
and/or sterilization.What can be printed
today is limited when compared to traditional
manufacturing methods.
Continued on next page
14  Point-of-care Manufacturing
■■ Regulatory Environment
	 • In December 2017, the FDA released guidance5
on 3D printed medical devices,“preparing for a
significant wave of new technologies that are
nearly certain to transform medical practice,”
according to a statement.The guidance, focused
on safety and effectiveness of the products,
provides FDA thinking on various approaches to
3D printing, including device design, testing of
products for function and durability, and quality
system requirements.This“leap-frog”guidance
will continue to evolve along with innovation in
this area.
	 • There are discussions in the industry about
regulatory oversight.Would you have a POC center
certified by a regulatory agency? How do you
certify people on the machines?
■■ Funding/Capital/Business Model
	 • To continue innovation in this area, hospitals
must determine how to make the venture
financially sustainable.
	 • Currently, hospitals cover the cost as it saves time/
costs later. For surgical planning, for instance, it’s
cheaper in
the long run since it saves time in the
operating room.
PhotoCourtesyEOS
Feline knee implant developed by Dr. Denis Marcellin-Little and
Professor Ola Harrysson, North Carolina State University.
Continued on next page
Space
Personnel
Facilities
Upkeep
Materials
Scanners
Printers
IT Infrastructure
Sterilization
GMP
Storage
POC Capital Investment6
Point-of-care Manufacturing 15
Complex Regulatory Process
“With the concept of making medical
devices at a hospital, everyone needs
to understand that the regulatory process
is complex.There are a number of steps
outside of manufacturing
like cleaning and sterilization,
which need to be validated.
It’s not so simple.”
— Joseph Lipman, MS, Director of Device
Development, Hospital for Special Surgery
(HSS) in NewYork, ranked #1 nationally for
orthopedics.The hospital manufactured
implants from 1976 through 1996 at its
GMP, FDA-regulated facility.Today, HSS uses
3D printing to develop prototypes for next
generation implants and to build anatomical
models for complex cases.
■■ Reimbursement
	 • Costs are not reimbursed through health insurance.
The industry is building guidelines to support
standards of care that will become reimbursable.
For instance, the Radiological Society of North
America (RSNA) 3D Printing Special Interest Group
(SIG) is leading a collaborative effort to develop
appropriateness guidelines for the use
of anatomical models by condition and treatment
plan including surgery as well as developing
CPT codes. 

■■ Quality Control
	 • Protocols must be in place to ensure quality
standards are met between designed and printed
models, whether products are manufactured in-
house or outsourced.
■■ QualifiedWorkforce
	 • The growth of 3D printing in medicine requires the
collaboration of medicine and engineering with
bioengineers trained in 3D printing, playing a
key role.
	 • Educators, industry, and medical institutions are
working together to make recruiting and training
a priority. 

16  Point-of-care Manufacturing
Patient-specific kidney tumor model used for surgical
planning at NYU School of Medicine as part of an
ongoing clinical trial being led by Nicole Wake, to
study the ability to enable surgeons to more effectively
conduct pre-surgical planning, collaborate in the
operating room, and communicate with patients.
PhotoCourtesyStratasys
Factors Leading to POC
Manufacturing Increase
■■ Precision Medicine: Better patient outcomes and
lower costs from developing treatment plans and
devices precisely for the patient. 3D printed drug
therapies are also being developed.
■■ Word-of mouth, success, good clinical outcome:
The body of evidence related to POC/medical 3D
printing continues to grow, leading to optimism
about this burgeoning technology.
■■ Transition from central production to distributed
and point-of-care: Seeing the benefits of POC,
hospitals are creating their own laboratories.
Offers opportunities for bioengineers, blending
an expertise in biology, engineering and 3D
printing.
■■ Dental labs use is supported by FDA
cleared dental materials.7
■■ Additive manufacturing/3D printing: More
accessible and affordable AM technology
becomes mainstream. Innovation around
hardware, software, materials, and processes
improve speed, flexibility, accuracy, and lifelike
qualities of end product.
■■ Resource sharing: The industry is enthusiastic
about sharing best practices and body of
knowledge to bring POC to the next level.
■■ Potential for growth: With nearly $9 trillion
spent each year globally on healthcare8
, POC
manufacturing enabled through 3D printing can
help address medical needs.
Point-of-care Manufacturing 17
A Look Toward the Future
POC manufacturing, enabled by 3D printing, will continue to
play an important role in the healthcare industry. Success to
date shows that this emerging technology will improve patient
outcomes and create more efficient and cost-effective practices.
Further industry collaboration, additional clinical studies, and
regulatory guidance will help ensure in-hospital manufacturing
becomes the standard of care. Collaboration will also encourage
innovation, by moving 3D printing beyond anatomical models
and surgical guides to bioprinting, tissue fabrication and,
perhaps one day, even 3D printed organs.
Pediatric cardiac model produced by Materialise for
examination of congenital defects.
18  Point-of-care Manufacturing
References
1	 PwC Health Research Institute,“Top
health industry issues of 2018: A year for
resilience amid uncertainty,”2017.
2.	 SME’s Medical POC Manufacturing
Survey, December 2017
3.	 Jonathan M. Morris, MD, Division of
Neuroradiology, Co-Director Anatomic
Modeling Lab, Department of Radiology,
Mayo Clinic and Foundation,“Introducing
3D Printing into a Clinical Setting at Mayo
Clinic: 8Years of Progress and Innovation,”
May 2017, p. 35.
4.	 Ibid p.37.
5.	 “Technical Considerations for Additive
Manufactured Medical Devices: Guidance
for Industry and Food and Drug
Administration Staff,”U.S. Food and Drug
Administration, December 5, 2017.
6.	 Jonathan M. Morris, MD, Division of
Neuroradiology, Co-Director Anatomic
Modeling Lab, Department of Radiology,
Mayo Clinic and Foundation,“Introducing
3D Printing into a Clinical Setting at Mayo
Clinic: 8Years of Progress and Innovation,”
May 2017, p. 24.
7.	 “Process of Printing Medical Devices,”US
Food  Drug Administration.
8.	 Deloitte’s 2017 Global Health Care
Outlook report
Point-of-care Manufacturing 19
Medical additive manufacturing/3D printing
Making a difference through collaboration
The SME Medical Additive Manufacturing/3D Printing Workgroup
supports users of medical and biomedical application technology.
Members represent medical device manufacturers, clinicians,
technology providers and more, including Mayo Clinic, Biomet,
University of Michigan, Smith  Nephew, Materialise, nScrypt,
Leuven Medical Technology Centre, DePuy Synthes, Stryker
Orthopaedics, Phoenix Children’s Hospital, Johnson  Johnson
and Northwestern University. By providing content to address the
latest industry developments, identify gaps in standards, and build
evidence for additive manufacturing applications in medicine, the
group helps drive technology to improve and save lives. To find
resources and to get involved visit:
www.sme.org/medical-am3dp-workgroup
Contact
For more information about Point-of-Care Manufacturing/Medical
3D Printing, please call Lauralyn McDaniel, Industry Manager,
SME at 313-425-3108 or email lmcdaniel@sme.org or
visit www.sme.org/medical-additive.
About SME
SME connects all those who are passionate
about making things that improve our world.
As a nonprofit organization, SME has served
practitioners, companies, educators, government
and communities across the manufacturing
spectrum for more than 85 years. Through its
strategic areas of events, media, membership,
training and development, and the SME Education
Foundation, SME is uniquely dedicated to the
advancement of manufacturing by addressing both
knowledge and skills needed for the industry. Learn
more
at sme.org, follow @SME_MFG on Twitter or
facebook.com/SMEmfg.  
Building a community of practice
Creating a home for additive manufacturing/3D
printing users
More than 25 years ago, SME’s rich history of
supporting manufacturers led the pioneers and
innovators of 3D technologies to make SME the
home for their new Rapid Prototyping
technical group.
Today, SME connects some 200,000 people in
additive manufacturing, continuing the original
group’s vision of — and commitment to —
creating an extensive community.
www.sme.org/3D
POWERED BY SME’S:
20  Point-of-care Manufacturing

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  • 2. COVER: Dr. Kevin Arce works with biomedical engineer, Amy Alexander, in the Mayo Clinic 3D Printing Lab to place osteotomy (surgical cut) planes which will be used to digitally cut and then reconstruct the jaw bone in preparation for 3D printing guides. Bioresorbable tracheal splint developed at the University of Michigan working with CS Motts Children Hospital for patient with tracheobronchimalacia (TBM). Patient holding her heart model used by physicians at Nicklaus Children’s hospital to aid in planning for a double aortic arch surgery. Photos courtesy Mayo Clinic, SME & Stratasys Technology Keeps Patient First Healthcare providers operate in an evolving environment influenced by policy, regulations, and changing technology.Yet, the number one priority remains patient care. In a recent survey1 , nearly half (49%) of healthcare provider executives said revamping the patient experience is one of their organization’s top three priorities over the next five years. This focus is helping fuel the rise of point-of- care (POC) manufacturing enabled by additive manufacturing (AM), commonly known as 3D printing. From anatomical models to prosthetics, the use of 3D printing at hospital sites is providing benefits for patients and physicians/institutions including: • Better patient outcomes • Less time in the operating room • Reduced costs The POC model is especially noteworthy due to the collaboration between hospitals, device manufacturers, U.S. Food and Drug Administration (FDA), and partners such as SME. These partnerships drive efficiency through best practice sharing as well as accelerate innovation for applications such as bioprinting and tissue fabrication. They also lay the groundwork for 3D printing of organs and scaling up production of tissues which are still decades away. This white paper, developed by SME, discusses the factors leading to a rise in POC manufacturing as well as existing challenges. In addition, the paper unveils results from SME’s Medical Point-of-Care Manufacturing Survey and presents case studies of successful 3D printing models created within a clinical setting. 2  Point-of-care Manufacturing
  • 3. What is Point-of-Care Manufacturing? POC is a non-traditional form of manufacturing referring to the just-in-time creation of anatomical models, surgical instruments, prosthetics, scaffolds, and other 3D printed applications at the place of patient care, based on their personal medical imaging data (MRI, CT, or surface scans). Larger research hospitals
may have their own in-house 3D printing laboratories while smaller hospitals may work with contract manufacturers. Medical“hubs,”such as the 150 hospitals and over 800 outreach centers run by the U.S. Department ofVeterans Affairs (VA), are standardizing 3D printing best practices across its locations. Hospitals -Government -Non-profit -For-profit Contract Manufacturers Hospitals connected touniversity engineering departments Types of POINT-OF-CARE Manufacturers ■■ Non-profit hospital ■■ For-profit hospital ■■ University engineering department working with hospital ■■ Government hospital / Hub (i.e., Veterans Affairs System) ■■ Contract manufacturers working with hospitals 3D-printed osteotomy guide to correct a double forearm malunion; shown on patient’s anatomical model. PhotocourtesyofMaterialise Point-of-care Manufacturing 3
  • 4. Anatomical model of conjoined McDonald twins with guides developed via virtual surgical planning for separation and then 3D-printed. Photocourtesy3DSystemsHealthcare 69%69%Have used 3D Printing for three years or more At-a-Glance: POC Manufacturing In late 2017, SME asked those involved in the POC manufacturing area to provide feedback on practices and applications through its first-ever Medical Point-of- Care Manufacturing Survey2 . The results provide a compelling snapshot of how emerging 3D printing technology is impacting medical care. Most Popular Applications of POC 3D Printing 0 10 20 30 40 50 60 70 80 71% 56% 46% 43% 28% 26% 13% 13% 6% 9% 4  Point-of-care Manufacturing
  • 5. Polymers Metals Ceramics Plaster (color jet printing) Biological materials/cells Other 0 20 40 60 80 100 Technologies/Processes Used 0 10 20 30 40 50 60 70 80 66% 40% 34% 29% 5% 2% 15% 11% 6% 6% POC Manufacturers expect increase in use of these materials, both POC and traditional manufacturing 84% 63% 36% 35% 30% 25% Point-of-care Manufacturing 5
  • 6. POC Benefits Early success stories show the benefits of POC manufacturing which are driven by increased accessibility to the technology by innovative clinicians and enabling greater interdisciplinary collaboration. These advantages lead to a number of positive effects, from reducing operating room times to lower readmission rates. Often these benefits directly translate to cost-savings for the institution. Another advantage of implementing 3D printing in a POC setting is that clinicians can regularly visit the manufacturing lab and provide iterative feedback during the process of anatomical modeling. This team approach successfully blends expertise in biology, engineering and 3D printing. With more successes and precedents for this model, there will be a greater shift to POC. Already, in the last decade, hospitals with a centralized 3D printing facility have increased significantly, according to Materialise. The trend is forecast to strengthen as software and hardware/materials continue to improve, and regulatory guidelines become clearer. “Forward looking hospitals are implementing on-demand 3D printing service lines and, in turn, are reaping benefits of an improved patient experience, better training of physicians and growth in innovation which can drive non-traditional revenue streams in addition to the inherent cost saving that can be realized,”said Todd Pietila, Global Business Development, 3D Printing for Hospitals, Materialise. Pietila continued, “I’d put about 2 to 3 percent of hospitals in the early innovator category that are making significant investments in this technology. This will continue to expand as the body of evidence grows. There is tremendous momentum in the industry to address challenges and move forward collectively into the future.” HOSPITALS IN THE US WITH A CENTRALIZED 3D PRINTING FACILITY UsingMaterialiseMimicstechnology Graph courtesy Materialise Todd Pietila, Materialise, works with Dr. David Morales, Chief, Pediatric Cardiothoracic Surgery, Cincinnati Children’s Hospital to review digital images and a patient’s cardiac model before surgery. PhotocourtesyMaterialise 6  Point-of-care Manufacturing
  • 7. Benefits of POC While POC may not be for every hospital due to the investment in equipment and staff, for those that are considering this business avenue, there are a number of benefits: ■■ Quicker Turnaround: Traditionally, models, prosthesis, instruments and more were 3D printed at remote production facilities and sent back to the hospital. POC manufacturing significantly improves turnaround time by the eliminating shipping step. ■■ Team Approach: Clinicians and engineers can collaborate onsite. Radiology is most often the home of 3D printing within the hospital. Providing needed anatomy and imaging knowledge, radiologists are the facilitators, leaders, and champions of POC. ■■ Onsite Quality Control: High quality standards at an internal lab are easily monitored. ■■ Improves Patient Consultation: Patient- matched anatomical models allow better patient communication and education. ■■ Pre-surgical Planning, Intraoperative Planning: Clinician involvement through each step helps with planning. On-site printing allows for quicker adjustments if needed. This preparation also saves time in the operating room, lowering costs. ■■ Improved Outcomes: Surgeons and engineers pool knowledge and skills to address issues and create innovative patient solutions. ■■ Potential to Impact More Patients: Ultimately, 3D-printed POC applications will be nearly as common as off-the-shelf and available to a wide range of patients. 3D PRINTING IN HEALTHCARE 16Number of hospitals out of the top 20 as ranked by U.S. News and World Report that have implemented a medical 3D printing strategy 3200% Increase in the number of hospitals in the U.S. with a centralized 3D printing facility between 2010 and 2016* *UsingMaterialiseMimicstechnology Point-of-care Manufacturing 7
  • 8. Traditional Manufacturer Partnerships Traditional manufacturers, which often supplement hospital POC projects, are a valuable part of the partnership. Whether providing anatomical models for use in the operating room, a sterile field, or handling overflow projects, these partners work closely with surgeon groups and clinicians, bringing years of industry experience to the table. KatieWeimer,VP of Medical Devices, Healthcare, 3D Systems, which provides 3D printing and patient specific design services for anatomical models, virtual surgical planning and also contract manufacturing for plastics and metals, said,“We are excited about the trend of 3D printing at the hospital level so clinicians can begin to utilize patient specific modeling and 3D printing on their own. It can be a really nice counterpart with a local service center at the hospital and a centralized service center outside the hospital – those two models can work well together into the future.” Weimer said that software, printers and materials will continue to evolve. Specifically for material development, Weimer said,“Today, the healthcare 3D printing industry largely uses legacy industrial prototyping materials. As the industry evolves, I believe we will have a bigger impact on patient care when our materials better replicate the human body. I believe we will see a revolution into more biomimetic materials for 3D printing in the healthcare industry.” She added that when it comes to point-of-care 3D printing,“Ultimately, it has to be a plug and play system. As an industry, we need to better deliver a suite of products (software, hardware, materials) and I think the industry will get better at delivering this to hospitals and offices as we continue to evolve together.” Katie Weimer, 3D Systems Healthcare, works with the surgical team in the operating room with both digital and 3D-printed anatomical model for the McDonald twins separation surgery. Photocourtesy3DSystemsHealthcare Katie Weimer and Joe Fullerton, 3D Systems Healthcare, work with medical images to segment and prepare files for 3D printing. Photocourtesy3DSystemsHealthcare 8  Point-of-care Manufacturing
  • 9. Case Study: Hub Model — VA Hospitals The U.S. Department ofVeterans Affairs (VA), which runs 150 hospitals and more than 800 outpatient clinics, is on the forefront of standardizing 3D printing best practices. TheVeterans Health Administration (VHA) has established a new 3D Printing Advisory Board to oversee and advicesVHA on 3D printing activities for the entire healthcare system. Through this“hub”model, a diverse group ofVA employees share a vision of improving the health ofVeterans through 3D printing technologies. Beth Ripley, Chairman for theVHA 3D Printing Advisory Board, explained,“We are located across the country and we come from different backgrounds, but we all see how 3D printing can help us do our jobs better, whether that is creating a customized splint for a patient, designing a modification for a wheelchair to improve aVeteran’s ability to manipulate that chair, or converting a CT study into a physical model of a patient’s anatomy to help the surgeon plan a safer procedure.” Today, there are 35 subject matter experts (SMEs) and 30 3D printers across theVHA system.Thanks in part to collaboration with Stratasys, one of the major manufacturers of 3D printers, the network is growing. Five new Mojo 3D printers from Stratasys are being strategically placed to maximize the reach of the network.These include theVA medical centers in Seattle, Albuquerque, San Antonio, Orlando and Boston. Ripley said that a lot of 3D printing efforts are around orthotic and prosthetic devices due to their applications with combat Veterans. Recently, oneVA team used 3D printing to improve San Antonio VA staff are actively exploring opportunities for 3D printing. While 3D printed, weight-bearing prosthetics are not in routine clinical use within the VHA system, this is an area of active research focused on quality, safety, comfort, and durability of 3D printed prosthetics. PhotocourtesyPugetSoundVAHospital Continued on next pagePuget Sound San Francisco Albuquerque San Antonio New Orleans Orlando Hampton Richmond Chillecothe Minneapolis Boston White River JXN The VA system 3D printing hubs connect experts and machines across the country to better serve patients. Ben Salatin, Albuquerque VA Hospital, pulls 3D-printed smart phone mounts for a veteran’s power wheelchair, from the printer. Point-of-care Manufacturing 9
  • 10. a hand orthosis, which is traditionally custom made by a hand therapist who would bend and shape it on the patient at the time of the appointment. “There are two problems.The first is that the orthotic often breaks after about three months,”said Ripley.“The second is that theVeteran has to come back to the hospital each time so the hand therapist can recreate the brace.” Hand therapist Mary Matthews-Brownell and rehabilitation engineer Ben Salatin teamed up to use 3D printing to address those problems. Salatin made a digital copy of a hand orthosis created by Matthews-Brownell, enhanced it by removing the seams and removing some of the weight, and then 3D printed it. The hub model allows this knowledge to be shared.To date, they have created 3D printed orthotics based on the initial custom-fabricated versions for fiveVeterans. “TheVeteran likes the 3D-printed orthosis much more as it is lighter and more comfortable,”said Ripley.“Also, theVeteran doesn’t need a new appointment for a replacement.We just print and send a new one.This saves time for both theVeteran and the hand therapist.” A Veteran tests out his new 3D printed hand orthosis while certified hand therapist Mary Matthews-Brownell looks on. PhotocourtesyPugetSoundVAHospital 96%96%of POC professionals say they expect to see an increase of the use of AM/3DP medical applications in 2018. GROWTH POTENTIAL Top 3 Challenges to Increasing Use 36% 26% 18%Regulatory Environment Reimbursement Funding/Capital 0 10 20 30 40 50 43% 4% Greatest growth areas in 2018 30% 43% 40% 35% 28% 24% 17% 10  Point-of-care Manufacturing
  • 11. Case Study: Mayo Clinic Committed to POC Manufacturing Mayo Clinic in Rochester, Minn. has fully embraced its role as a POC manufacturer for anatomical modeling, virtual surgical planning, and some Class 2 medical devices such as an osteotomy guide. The institution has invested more than $1 million for a lab and equipment to cover the entire enterprise. Staffing is robust with one full time radiologist, two engineers, full time segmenters and others onsite which leads to valuable collaboration. Jonathan M. Morris, MD, 
Associate Professor of Radiology/ Co-director of the 3D Anatomic Modeling Lab, Mayo Clinic, said that the major benefit to in-hospital 3D printing is allowing the clinical teams, engineering, and radiology to interact where the medical care is being delivered.This close relationship helps them“innovate on the fly”and collaboratively solve complex medical and surgical problems in a way not possible if they worked in silos. “Engineers working inside the hospital can take a doctor’s idea to fruition due to their different skillset,”said Dr. Morris. One of the big advantages of point-of-care manufacturing is turnaround time,”he said.“We can go from a clinical problem to an idea, to protocoling a radiology study tailored to 3D printing, with DICOM transfer to lab as soon as the patient leaves the CT scanner.We can work on segmentation and get the model to the printer pretty quickly on a regular basis.” He added,“We have tried to provide patient specific anatomic models through 3D printing in real time.” An example of a successful turnaround was the first 3D printed aorta they did for a patient specific simulation.The surgeon came in onThursday with a patient who was not operative and no stent was on the market to fix the issue. The doctor discussed this with a stent company that said they could have something the next week. The Mayo team said they’d have a working, patient specific prototype that could be hooked up to physiologic flow pumps by Monday. In four days, the stent was created, tested on a patient specific simulator and on the fifth day, it was put into the patient. Dr. Jane Matsumoto and Dr. Jonathan Morris, co-directors of Mayo Clinic’s 3D Printing Lab, work with biomedical engineer, Amy Alexander, to prepare files for 3D printing. PhotocourtesyMayoClinic Continued on next page Improved patient outcomes Better preparation Reduced operating room time Improved patient communication Reduced costs Top 5 Benefits of Anatomical Models Point-of-care Manufacturing 11
  • 12. “Without this collaboration with the physician-run 3D print lab, radiologist, engineer, and medical device company, there would be no way to get the stent to the patient in this timeframe,”said Dr. Morris. Mayo surgeons across multiple specialties regularly use accurate 3D printed models based on patient CT or MRI scans to plan complex surgeries.This has led to improved care and better outcomes through innovative approaches, less time under anesthesia and in the operating room (OR), shorter hospital stays, smaller incisions, and a more efficient use of overall resources. Dr. Morris said that although costs are not typically reimbursed,The Mayo Clinic absorbs the cost since it can saves money in the long run while increasing value. “When it comes to point-of-care manufacturing, the answers are not simple,”said Dr. Morris.“Every hospital is different. If you are only printing 10 or 20 models a year at the beginning, it may not make sense to buy a printer for hundreds of thousands. It might be better to outsource or start with low cost, single material printers.” Mayo creates 500 to 700 models per year.“That number barely scratches the surface of the number of patients we see or surgeries we perform,”he said. “At Mayo, we’re a destination medical center committed to giving our patients the highest level of care and one of the ways we are doing that is with 3D printing.We are a large enough organization to do it.” 70%70%use 3D printed anatomical models ANATOMICAL MODELS 0 20 40 60 80 100 How POC Manufacturers Use Anatomical Models 5% 52% 5% 59% 66% 70% 82% 12  Point-of-care Manufacturing
  • 13. Continued on next page Adam Jakus, Dimension Inx, working on the next generation of 3D-printable materials. PhotoCourtesyAdamJakus Case Study: Long Distance Collaboration — Hospital & University In 2015, Adam Jakus, PhD, was working for Ramille N. Shah’s Tissue Engineering and Additive Manufacturing (TEAM) Lab at Northwestern University’s Simpson Querrey Institute for BioNanotechnology in Chicago. Dr. Shah received an email from Duke University Hospital in Durham, N.C., requesting help with a four-month premature infant with a tracheoesophageal defect. “The Duke surgeons generally knew how to fix it but they didn’t have the right tools or the right implants and no one could make something fast enough or make the needed designs,”said Jakus, now ChiefTechnology Officer, Dimension Inx, LLC. “Through comprehensive discussions with them, and after reviewing patient data, we developed a new variation on an existing material for 3D printing.We designed several devices, 3D-printed and shipped them, all within 2 to 3 days. The shipping itself was the worst part. Even with the fastest shipping, it still took more than a day to get there, and there was no guarantee that the shipment wouldn’t be lost or delayed.” Jakus explained that by the time the samples arrived, the baby’s physiology and condition had changed – the baby was growing – and so the devices didn’t fit as intended.The team made changes, printed and shipped samples the same day. The shipping took more time than the design and fabrication, and even sterilization. The device was ultimately designed in a modular fashion, such that independently 3D-printed parts/components could be rapidly assembled in real time as more information from the surgeons was received.With the baby weighing less than two pounds, and with such a complex tracheoesophageal defect, the device had to go inside the trachea/esophagus. It also had to be trackable via X-ray and had to be able to be quickly removed if necessary. This technical knowledge, in conjunction with the expertise and skills of the surgical and support teams at Duke University, resulted in a working device that restored the baby’s lung function and separated esophagus and trachea. Ultimately, the infant passed away due to other complications. Modular device to treat premature infant with a tracheoesophageal defect produced at Northwestern University for Duke University Hospital. Parts 1-4 were fused together as needed to create a device that would ultimately match the ever changing situation/patient anatomy. Part 5 was printed of Hyperelastic Bone™, normally used for bone regeneration, but used for its highly radio opaqueness and use as a means to monitoring device placement via X-ray. PhotoCourtesyAdamJakus Continued on next page Point-of-care Manufacturing 13
  • 14. Jakus said there are several lessons to be learned here.The first points to the importance of communications between clinicians and engineers to make something new to solve a problem. “The ability for engineers to be able to effectively communicate with clinicians, and vice versa, is paramount to the success of these kinds of cases,”Jakus said. The second lesson, he said, is that even if these types of events and activities do not have the best endings, they should still be discussed, as“lessons learned can be communicated to others in the medical 3D printing and surgical communities, hopefully aiding others when similar situations arise, while simultaneously highlighting need for Point-of-Care manufacturing.” He continued,“If we, as the engineering and 3D printing team, had been in the hospital, at least near the hospital, the process would have been faster, much more efficient, and potentially there may have been a much higher likelihood of success overall although I can’t say that with absolute certainty.” Jakus said,“Until teleporters are invented and become commonplace, there are limiting factors if manufacturing is not onsite,”especially for emergency cases like this. PhotoCourtesyMayoClinic Amy Alexander, Mayo Clinic ,with a model of brain neurons Continued from previous page Challenges: Hospitals are successfully setting up 3D printing labs for POC and learning much along the way. As part of the SME Medical Additive Manufacturing/3D PrintingWorkgroup, leaders in this area including clinicians, researchers, medical device manufacturers, and technology providers, have identified the following challenges, and are working to address them: ■■ Logistics of engineering within a hospital • Manufacturing infrastructure (in-hospital GMP) • Using a printer within hospital footprint (speed, reliability, materials3 ) • Identifying types of technologies that are hospital- friendly, considering the best materials, speed, etc. Understanding the trade-off between machines and materials, which will be addressed with future innovation. • Communication and understanding outside of the 3D lab of the complexity of the process • Establishing protocols • Sterilization processes • Acknowledging differences between types of 3D printing applications whether producing models, guides, implants — and one day, tissues. ■■ Supply Chain • This Just-in-Time approach to manufacturing requires an ordering system that assures supplies are available as needed. Integrate into Electronic Medical Records (EMR), Radiology Information Management Systems (RIMS), etc.4 • Secure, on-demand transportation from lab to clinical setting must be considered. ■■ Technology and Materials • Faster processes capable of micro and nano-level precision are need to expand the applications.The number of materials that can be printed needs to expand, whether for strength, biocompatibility, and/or sterilization.What can be printed today is limited when compared to traditional manufacturing methods. Continued on next page 14  Point-of-care Manufacturing
  • 15. ■■ Regulatory Environment • In December 2017, the FDA released guidance5 on 3D printed medical devices,“preparing for a significant wave of new technologies that are nearly certain to transform medical practice,” according to a statement.The guidance, focused on safety and effectiveness of the products, provides FDA thinking on various approaches to 3D printing, including device design, testing of products for function and durability, and quality system requirements.This“leap-frog”guidance will continue to evolve along with innovation in this area. • There are discussions in the industry about regulatory oversight.Would you have a POC center certified by a regulatory agency? How do you certify people on the machines? ■■ Funding/Capital/Business Model • To continue innovation in this area, hospitals must determine how to make the venture financially sustainable. • Currently, hospitals cover the cost as it saves time/ costs later. For surgical planning, for instance, it’s cheaper in
the long run since it saves time in the operating room. PhotoCourtesyEOS Feline knee implant developed by Dr. Denis Marcellin-Little and Professor Ola Harrysson, North Carolina State University. Continued on next page Space Personnel Facilities Upkeep Materials Scanners Printers IT Infrastructure Sterilization GMP Storage POC Capital Investment6 Point-of-care Manufacturing 15
  • 16. Complex Regulatory Process “With the concept of making medical devices at a hospital, everyone needs to understand that the regulatory process is complex.There are a number of steps outside of manufacturing like cleaning and sterilization, which need to be validated. It’s not so simple.” — Joseph Lipman, MS, Director of Device Development, Hospital for Special Surgery (HSS) in NewYork, ranked #1 nationally for orthopedics.The hospital manufactured implants from 1976 through 1996 at its GMP, FDA-regulated facility.Today, HSS uses 3D printing to develop prototypes for next generation implants and to build anatomical models for complex cases. ■■ Reimbursement • Costs are not reimbursed through health insurance. The industry is building guidelines to support standards of care that will become reimbursable. For instance, the Radiological Society of North America (RSNA) 3D Printing Special Interest Group (SIG) is leading a collaborative effort to develop appropriateness guidelines for the use of anatomical models by condition and treatment plan including surgery as well as developing CPT codes. 
 ■■ Quality Control • Protocols must be in place to ensure quality standards are met between designed and printed models, whether products are manufactured in- house or outsourced. ■■ QualifiedWorkforce • The growth of 3D printing in medicine requires the collaboration of medicine and engineering with bioengineers trained in 3D printing, playing a key role. • Educators, industry, and medical institutions are working together to make recruiting and training a priority. 
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  • 17. Patient-specific kidney tumor model used for surgical planning at NYU School of Medicine as part of an ongoing clinical trial being led by Nicole Wake, to study the ability to enable surgeons to more effectively conduct pre-surgical planning, collaborate in the operating room, and communicate with patients. PhotoCourtesyStratasys Factors Leading to POC Manufacturing Increase ■■ Precision Medicine: Better patient outcomes and lower costs from developing treatment plans and devices precisely for the patient. 3D printed drug therapies are also being developed. ■■ Word-of mouth, success, good clinical outcome: The body of evidence related to POC/medical 3D printing continues to grow, leading to optimism about this burgeoning technology. ■■ Transition from central production to distributed and point-of-care: Seeing the benefits of POC, hospitals are creating their own laboratories. Offers opportunities for bioengineers, blending an expertise in biology, engineering and 3D printing. ■■ Dental labs use is supported by FDA cleared dental materials.7 ■■ Additive manufacturing/3D printing: More accessible and affordable AM technology becomes mainstream. Innovation around hardware, software, materials, and processes improve speed, flexibility, accuracy, and lifelike qualities of end product. ■■ Resource sharing: The industry is enthusiastic about sharing best practices and body of knowledge to bring POC to the next level. ■■ Potential for growth: With nearly $9 trillion spent each year globally on healthcare8 , POC manufacturing enabled through 3D printing can help address medical needs. Point-of-care Manufacturing 17
  • 18. A Look Toward the Future POC manufacturing, enabled by 3D printing, will continue to play an important role in the healthcare industry. Success to date shows that this emerging technology will improve patient outcomes and create more efficient and cost-effective practices. Further industry collaboration, additional clinical studies, and regulatory guidance will help ensure in-hospital manufacturing becomes the standard of care. Collaboration will also encourage innovation, by moving 3D printing beyond anatomical models and surgical guides to bioprinting, tissue fabrication and, perhaps one day, even 3D printed organs. Pediatric cardiac model produced by Materialise for examination of congenital defects. 18  Point-of-care Manufacturing
  • 19. References 1 PwC Health Research Institute,“Top health industry issues of 2018: A year for resilience amid uncertainty,”2017. 2. SME’s Medical POC Manufacturing Survey, December 2017 3. Jonathan M. Morris, MD, Division of Neuroradiology, Co-Director Anatomic Modeling Lab, Department of Radiology, Mayo Clinic and Foundation,“Introducing 3D Printing into a Clinical Setting at Mayo Clinic: 8Years of Progress and Innovation,” May 2017, p. 35. 4. Ibid p.37. 5. “Technical Considerations for Additive Manufactured Medical Devices: Guidance for Industry and Food and Drug Administration Staff,”U.S. Food and Drug Administration, December 5, 2017. 6. Jonathan M. Morris, MD, Division of Neuroradiology, Co-Director Anatomic Modeling Lab, Department of Radiology, Mayo Clinic and Foundation,“Introducing 3D Printing into a Clinical Setting at Mayo Clinic: 8Years of Progress and Innovation,” May 2017, p. 24. 7. “Process of Printing Medical Devices,”US Food Drug Administration. 8. Deloitte’s 2017 Global Health Care Outlook report Point-of-care Manufacturing 19
  • 20. Medical additive manufacturing/3D printing Making a difference through collaboration The SME Medical Additive Manufacturing/3D Printing Workgroup supports users of medical and biomedical application technology. Members represent medical device manufacturers, clinicians, technology providers and more, including Mayo Clinic, Biomet, University of Michigan, Smith Nephew, Materialise, nScrypt, Leuven Medical Technology Centre, DePuy Synthes, Stryker Orthopaedics, Phoenix Children’s Hospital, Johnson Johnson and Northwestern University. By providing content to address the latest industry developments, identify gaps in standards, and build evidence for additive manufacturing applications in medicine, the group helps drive technology to improve and save lives. To find resources and to get involved visit: www.sme.org/medical-am3dp-workgroup Contact For more information about Point-of-Care Manufacturing/Medical 3D Printing, please call Lauralyn McDaniel, Industry Manager, SME at 313-425-3108 or email lmcdaniel@sme.org or visit www.sme.org/medical-additive. About SME SME connects all those who are passionate about making things that improve our world. As a nonprofit organization, SME has served practitioners, companies, educators, government and communities across the manufacturing spectrum for more than 85 years. Through its strategic areas of events, media, membership, training and development, and the SME Education Foundation, SME is uniquely dedicated to the advancement of manufacturing by addressing both knowledge and skills needed for the industry. Learn more
at sme.org, follow @SME_MFG on Twitter or facebook.com/SMEmfg.   Building a community of practice Creating a home for additive manufacturing/3D printing users More than 25 years ago, SME’s rich history of supporting manufacturers led the pioneers and innovators of 3D technologies to make SME the home for their new Rapid Prototyping technical group. Today, SME connects some 200,000 people in additive manufacturing, continuing the original group’s vision of — and commitment to — creating an extensive community. www.sme.org/3D POWERED BY SME’S: 20  Point-of-care Manufacturing