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Contact Information
• Joseph Greene, Ph.D.
     California State University, Chico
     Mechanical Engineering and Sustainable
     Manufacturing Department
     400 West First St.
     Chico, CA 95929
• CSU, Chico is an university in Chico, CA and
  educates approximately 15,000 students per year.

                                                 1
Specific Problem Addressed
• We will design a machine to convert the single use plastic bag into a
  plastic product that is recycled easily.
• Single use plastic bags are an environmental nuisance and have
  been found as litter on surface streets and in the ocean waters.
   – Approximately, 12% of the solid debris in the ocean is from
     plastic bags.
   – In the United States, approximately, 6% of the solid debris in the
     oceans is from plastic bags.
• Most recycling programs in the United States do not accept plastic
  bags in the collection systems.
   – Many grocery stores provide a container to collect single use
     plastic bags.
   – The containers are then sent to a Material Recycling Facility
     (MRF) for sorting and processing.                               2
Problem Solution
• Our invention can help the grocery stores or schools
  provide a more compact form of the recycled HDPE plastic
  that can reduce shipment and energy costs to transport
  the plastic.
• The project can help increase the recycling rate of plastic
  bags.
• The recycled HDPE plastic bag disk can be used to produce
  recycled plastic parts, like lumber, containers, toys, etc.
• Measureables
   – We will produce a machine that can make plastic parts.
   – We will provide CAD drawings of the product that can be used
     for scale up by a commercial company.
   – We will provide plastic samples of recycled bags for testing. 3
Company Finances
• Our university does not make money but is a non-
  profit company in the California State University
  system.
• The CSU Chico Polymer Manufacturing Research
  Group is funded by research projects that are
  managed by Dr. Greene.




                                                  4
Product Technology
• The product will be developed by the mechanical
  engineering students and will feature the following
  items to collect, melt, and compress the single use
  plastic bags.
  – Roller system to pull in the single use plastic bags and
    not thicker garbage bags.
  – Plastic will be heated with infra red or some other heat
    source for a specified time.
  – Plastic will be chopped or cut into pieces that fall or is
    pushed into a mold.
  – Plastic is compressed and cooled in the mold to form a
    disk or other shape.                                      5
Marketing and Sales Strategy
• The product will be marketed to the following
  – Waste Management Recycling of Chico, CA
  – Recology Recycling Company of Chico CA
  – Safeway, Trader Joes, and other large grocery stores
  – City of Chico Sustainability Group
  – CalRecycle department in Sacramento, CA




                                                           6
Competitors
• None- we are a university and provide technical
  service to local industries including plastics
  manufacturing, recycling, and waste management
  companies.




                                                7
Team Members
• Joseph Greene, Ph.D., supervisor
• Four or five mechanical engineering students in
  the senior project capstone design class
• 1 manufacturing student to CNC machine the tools
  and mold for the project




                                                8
Financials
• CSU, Chico financials are excellent as we are part of
  the state government
• Projected revenues in five years: $0
  – We plan to develop the idea and then transfer it to a
    commercial company for production use.




                                                            9
Sustainability
• We will include sustainability into the project by
  completing a Life Cycle Assessment of the
  manufacturing project and to estimate the
  environmental impacts of the project.




                                                       10
Status
• The project is in the planning stages by Dr. Greene.
• Dr. Greene has managed over $2 million in grants
  and research projects over 14 years at Chico.
• The start date will be August 26, 2013 and the end
  date is May 5, 2014.
• Draft Timeline for 2013-2014 school year
  – September 1: Submit project to class professor
  – October 1: Assign students to project
  – December 1: Finish mechanical design proposal
  – March 1: Complete manufacturing build of project
  – May 1: Provide technical and economic feasibility
                                                        11
    reports of producing recycled plastic bag parts

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Greenedek

  • 1. Contact Information • Joseph Greene, Ph.D. California State University, Chico Mechanical Engineering and Sustainable Manufacturing Department 400 West First St. Chico, CA 95929 • CSU, Chico is an university in Chico, CA and educates approximately 15,000 students per year. 1
  • 2. Specific Problem Addressed • We will design a machine to convert the single use plastic bag into a plastic product that is recycled easily. • Single use plastic bags are an environmental nuisance and have been found as litter on surface streets and in the ocean waters. – Approximately, 12% of the solid debris in the ocean is from plastic bags. – In the United States, approximately, 6% of the solid debris in the oceans is from plastic bags. • Most recycling programs in the United States do not accept plastic bags in the collection systems. – Many grocery stores provide a container to collect single use plastic bags. – The containers are then sent to a Material Recycling Facility (MRF) for sorting and processing. 2
  • 3. Problem Solution • Our invention can help the grocery stores or schools provide a more compact form of the recycled HDPE plastic that can reduce shipment and energy costs to transport the plastic. • The project can help increase the recycling rate of plastic bags. • The recycled HDPE plastic bag disk can be used to produce recycled plastic parts, like lumber, containers, toys, etc. • Measureables – We will produce a machine that can make plastic parts. – We will provide CAD drawings of the product that can be used for scale up by a commercial company. – We will provide plastic samples of recycled bags for testing. 3
  • 4. Company Finances • Our university does not make money but is a non- profit company in the California State University system. • The CSU Chico Polymer Manufacturing Research Group is funded by research projects that are managed by Dr. Greene. 4
  • 5. Product Technology • The product will be developed by the mechanical engineering students and will feature the following items to collect, melt, and compress the single use plastic bags. – Roller system to pull in the single use plastic bags and not thicker garbage bags. – Plastic will be heated with infra red or some other heat source for a specified time. – Plastic will be chopped or cut into pieces that fall or is pushed into a mold. – Plastic is compressed and cooled in the mold to form a disk or other shape. 5
  • 6. Marketing and Sales Strategy • The product will be marketed to the following – Waste Management Recycling of Chico, CA – Recology Recycling Company of Chico CA – Safeway, Trader Joes, and other large grocery stores – City of Chico Sustainability Group – CalRecycle department in Sacramento, CA 6
  • 7. Competitors • None- we are a university and provide technical service to local industries including plastics manufacturing, recycling, and waste management companies. 7
  • 8. Team Members • Joseph Greene, Ph.D., supervisor • Four or five mechanical engineering students in the senior project capstone design class • 1 manufacturing student to CNC machine the tools and mold for the project 8
  • 9. Financials • CSU, Chico financials are excellent as we are part of the state government • Projected revenues in five years: $0 – We plan to develop the idea and then transfer it to a commercial company for production use. 9
  • 10. Sustainability • We will include sustainability into the project by completing a Life Cycle Assessment of the manufacturing project and to estimate the environmental impacts of the project. 10
  • 11. Status • The project is in the planning stages by Dr. Greene. • Dr. Greene has managed over $2 million in grants and research projects over 14 years at Chico. • The start date will be August 26, 2013 and the end date is May 5, 2014. • Draft Timeline for 2013-2014 school year – September 1: Submit project to class professor – October 1: Assign students to project – December 1: Finish mechanical design proposal – March 1: Complete manufacturing build of project – May 1: Provide technical and economic feasibility 11 reports of producing recycled plastic bag parts