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Health Design and Technology Institute

 Challenges in Medical Device Design and Development

       An Overview of CE Marking of Medical Devices

                              4th December 2008

                              James Love
                                Director
                      Innoventions International Ltd




                              James Love
• Industry Experience
   –   Motor Cycles

   –   Automotive

   –   Industrial Equipment

   –   Chemicals

   –   Management Development

   –   Appliances

   –   Medical Devices

• Medical Technologies
  Special Interest Group
  Chartered Quality Institute




                                                       1
Medical Devices



         Why Regulate?




      Regulatory Intent

         To ensure only
reliably safe and reliably effective
medical devices are placed on the
             market




                                       2
Management Influence
                               Knowledge           Concept              Detail       Prototype              Pilot          Production
                               acquisition          design              design        building           production         ramp-up
High
                               Ability to
                                 influence
                                       outcome
                                                                                                            Actual management
                                                                                                              activity profile




Low
                                                                                                                            Time
                           Ref: Dynamic Manufacturing - Hayes, Wheelwright & Clark




      Measure - Engineering Changes

                                             Japanese
                                                                                                           Western
                                         Manufacturers
                                                                                                           Manufacturers
       No. of design changes




                                                  Detail
                                   Concept                 Prototype/             Process
                                                                                                 JOB 1
                                                  Design    Testing         Design/Manufacture
                                   Design
                                                                           Time




                                                                                                                                        3
Regulatory Intent

                  To ensure only
   reliably safe and reliably effective
   medical devices are placed on the
                market




                         Safe

The devices must be designed and manufactured in
such a way that, when used under the conditions and
for the purposes intended, they will not compromise the
clinical condition or the safety of patients, or the safety
and health of users or, where applicable, other persons,
provided that any risks which may be associated with
their use constitute acceptable risks when weighed
against the benefits to the patient and are compatible
with a high level of protection of health and safety.




                                                              4
Safe
   2007 revision of the directive adds:

   This shall include:
   - reducing, as far as possible, the risk of use error due
   to the ergonomic features of the device and the
   environment in which the device is intended to be used
   (design for patient safety), and
   - consideration of the technical knowledge, experience,
   education and training and where applicable the
   medical and physical conditions of intended users
   (design for lay, professional, disabled or other users).




                        EN ISO 14971:2007
                                           Risk Management

    Risk Assessment


                                                                           Evaluation of overall
Risk analysis                          Risk control
                                                                           residual risk acceptability
                                       • Risk control option analysis
• Intended use and identification      • Implementation of risk control
  of characteristics related to the      measure(s)
  safety of the medical device         • Residual risk evaluation
                                                                           Risk management report
• identification of Hazards            • Risk/benefit analysis
• Estimation of the risk(s) for each   • Risks arising from risk control
  hazardous situation                    measures
                                       • Completeness of risk control
                                                                           Production and post-
                                                                           production information
Risk evaluation




                                                                                                         5
Risk Analysis Tools

                                                 Reliability                        QRA                      Reliability
                                                 Apportionment                                               Simulation
            Level of Risk




                                                                                                         ETA/FTA/CCA




                                                                                    SWIFT      HAZOP          FMECA


                              Open            Checklists         What-if            HEA        SHERPA         FMEA
                              Brainstorming



                            Option Outlines                            Concept Design                  Detailed Design

                                                            Project Progress




                                   EN ISO 14971:2007
                                                                  Risk Management

    Risk Assessment


                                                                                                                Evaluation of overall
Risk analysis                                              Risk control
                                                                                                                residual risk acceptability
                                                           • Risk control option analysis
• Intended use and identification                          • Implementation of risk control
  of characteristics related to the                          measure(s)
  safety of the medical device                             • Residual risk evaluation
                                                                                                               Risk management report
• identification of Hazards                                • Risk/benefit analysis
• Estimation of the risk(s) for each                       • Risks arising from risk control
  hazardous situation                                        measures
                                                           • Completeness of risk control
                                                                                                                Production and post-
                                                                                                                production information
Risk evaluation




                                                                                                                                              6
Risk control option analysis


• Inherent safety by design
• Protective measures in the medical device
  itself or in the manufacturing process
• Information for safety




                   Language

      Czech                    Danish
      Dutch                    English
      Estonian                 Finnish
      French                   German
      Greek                    Hungarian
      Icelandic                Irish
      Italian                  Latvian
      Lithuanian               Luxembourgish
      Maltese                  Norwegian
      Polish                   Portuguese
      Slovakian                Slovenian
      Spanish                  Swedish
      Walloon




                                               7
Risk Acceptance Policy


      • Risk Benefit using same units
      • If this is not possible use Quality Adjusted Life
        Years (QALY)




      Vigilance and Post Market
             Surveillance

An undertaking by the manufacturer to institute and keep up to date a
systematic procedure to review experience gained from devices in
the post-production phase and to implement appropriate means to
apply any necessary corrective action.




                                                                        8
Vigilance and Post Market
                Surveillance
This undertaking must include an obligation for the manufacturer to
notify the competent authorities of the following incidents immediately
on learning of them:

(i) any malfunction or deterioration in the characteristics and/or
performance of a device, as well as any inadequacy in the
instructions for use which might lead to or might have led to the death
of a patient or user or to a serious deterioration in his state of health;

(ii) any technical or medical reason connected with the characteristics
or performance of a device leading for the reasons referred to in
subparagraph (i) to systematic recall of devices of the same type by
the manufacturer.




                           Effective
     Clinical Evaluation


     •    Critical evaluation of a clinical study
     •    Or
     •    Critical evaluation of the relevant scientific
          literature currently available relating to the
          safety, performance, design characteristics
          and intended purpose of the device




                                                                             9
Reliably

Design for manufacture and process capability
and
BS EN ISO 13485:2003 – Medical devices –
Quality management systems – Requirements
for regulatory purposes




                 Reliably

BS EN ISO 13485:2003 has the same structure
as BS EN ISO 9001:2000, but, where the latter
requires only 6 procedures, the former requires
23+ procedures




                                                  10
Reliably
                                                Verification and
                                                 Validation Plan




Production     Functionality      Reliability                Performance         Approvals   User Operation



 End of Line      Functionality                                    Normal                       Simulated
                                                                                 FDA
                                   MTBF Tests
 Test             Test                                             Performance                  Use
 Out of Box       Regression                                       Extreme                      Clinical
                                                                                 EU
                                   Life Tests
 Audit            Test                                             Performance                  Trials
                                                                   Consumables
                  Other                                                                         User Tests
                                                                                 Other
                                   Accelerated
                                                                   Tests
                  Product                                                        Nations
                                   Life Tests
                  Specific
                                                                                                User Abuse
                                   Transit
                                                                                                Tests
                                   Tests
                                   Environmental
                                   Stress
                                   Abuse Test




               Use of EN Standards

   Article 5 of directive 93/42/EEC

   Member States shall presume compliance with the essential
   requirements referred to in Article 3 in respect of devices which are
   in conformity with the relevant national standards adopted pursuant
   to the harmonized standards the references of which have been
   published in the Official Journal of the European Communities;
   Member States shall publish the references of such national
   standards.




                                                                                                              11
Use of EN Standards

Implications

Use EN standard (if there is one), otherwise
Use ISO standard (if there is one), otherwise
Use BS standard (if there is one), otherwise
Use standard from another EU country (if there is one), otherwise
Use standard from another country (if there is one), otherwise
Develop an internal standard




        Use of EN Standards

          List of standards published in the
          Official Journal

          http://ec.europa.eu/enterprise/newapproach/stan
          dardization/harmstds/reflist/meddevic.html




                                                                    12
Technical File

  • Controlled document
  • Dynamic
  • Documents how the regulatory requirements
    have been fulfilled for a particular device/group
    of similar devices




              Notified Bodies

• Devices are classed according to risk, Class I, Class
  IIa, Class IIb and Class III
• Notified Bodies become involved if the device is a
  Class IIa or higher device or, in the case of a Class I
  device, if it is placed on the market in a sterile
  condition or if it has a measuring function.




                                                            13
Notified Bodies
• UK Notified Bodies are appointed by the Competent
  Authority – the Medicines and Healthcare products
  Regulatory Agency
  http://www.mhra.gov.uk/Howweregulate/Devices/NotifiedBodies/UKN
  otifiedBodiesundertheMedicalDevicesDirectives/index.htm


• For other Notified Bodies go to:
  http://ec.europa.eu/enterprise/newapproach/nando/index.cfm?fuseacti
  on=directive.main
  and click on 93/42/EEC Medical Devices




                         Questions




                                                                        14
James Love
          Director
Innoventions International Ltd

       121 Meeting House Lane
           Balsall Common
              Coventry
              CV7 7GD

 james@innoventionsinternational.co.uk
         Tel: 01676 532386
         Fax: 01676 532181
       Mobile: 07817 258473




                                         15

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Ce Marking Ho

  • 1. Health Design and Technology Institute Challenges in Medical Device Design and Development An Overview of CE Marking of Medical Devices 4th December 2008 James Love Director Innoventions International Ltd James Love • Industry Experience – Motor Cycles – Automotive – Industrial Equipment – Chemicals – Management Development – Appliances – Medical Devices • Medical Technologies Special Interest Group Chartered Quality Institute 1
  • 2. Medical Devices Why Regulate? Regulatory Intent To ensure only reliably safe and reliably effective medical devices are placed on the market 2
  • 3. Management Influence Knowledge Concept Detail Prototype Pilot Production acquisition design design building production ramp-up High Ability to influence outcome Actual management activity profile Low Time Ref: Dynamic Manufacturing - Hayes, Wheelwright & Clark Measure - Engineering Changes Japanese Western Manufacturers Manufacturers No. of design changes Detail Concept Prototype/ Process JOB 1 Design Testing Design/Manufacture Design Time 3
  • 4. Regulatory Intent To ensure only reliably safe and reliably effective medical devices are placed on the market Safe The devices must be designed and manufactured in such a way that, when used under the conditions and for the purposes intended, they will not compromise the clinical condition or the safety of patients, or the safety and health of users or, where applicable, other persons, provided that any risks which may be associated with their use constitute acceptable risks when weighed against the benefits to the patient and are compatible with a high level of protection of health and safety. 4
  • 5. Safe 2007 revision of the directive adds: This shall include: - reducing, as far as possible, the risk of use error due to the ergonomic features of the device and the environment in which the device is intended to be used (design for patient safety), and - consideration of the technical knowledge, experience, education and training and where applicable the medical and physical conditions of intended users (design for lay, professional, disabled or other users). EN ISO 14971:2007 Risk Management Risk Assessment Evaluation of overall Risk analysis Risk control residual risk acceptability • Risk control option analysis • Intended use and identification • Implementation of risk control of characteristics related to the measure(s) safety of the medical device • Residual risk evaluation Risk management report • identification of Hazards • Risk/benefit analysis • Estimation of the risk(s) for each • Risks arising from risk control hazardous situation measures • Completeness of risk control Production and post- production information Risk evaluation 5
  • 6. Risk Analysis Tools Reliability QRA Reliability Apportionment Simulation Level of Risk ETA/FTA/CCA SWIFT HAZOP FMECA Open Checklists What-if HEA SHERPA FMEA Brainstorming Option Outlines Concept Design Detailed Design Project Progress EN ISO 14971:2007 Risk Management Risk Assessment Evaluation of overall Risk analysis Risk control residual risk acceptability • Risk control option analysis • Intended use and identification • Implementation of risk control of characteristics related to the measure(s) safety of the medical device • Residual risk evaluation Risk management report • identification of Hazards • Risk/benefit analysis • Estimation of the risk(s) for each • Risks arising from risk control hazardous situation measures • Completeness of risk control Production and post- production information Risk evaluation 6
  • 7. Risk control option analysis • Inherent safety by design • Protective measures in the medical device itself or in the manufacturing process • Information for safety Language Czech Danish Dutch English Estonian Finnish French German Greek Hungarian Icelandic Irish Italian Latvian Lithuanian Luxembourgish Maltese Norwegian Polish Portuguese Slovakian Slovenian Spanish Swedish Walloon 7
  • 8. Risk Acceptance Policy • Risk Benefit using same units • If this is not possible use Quality Adjusted Life Years (QALY) Vigilance and Post Market Surveillance An undertaking by the manufacturer to institute and keep up to date a systematic procedure to review experience gained from devices in the post-production phase and to implement appropriate means to apply any necessary corrective action. 8
  • 9. Vigilance and Post Market Surveillance This undertaking must include an obligation for the manufacturer to notify the competent authorities of the following incidents immediately on learning of them: (i) any malfunction or deterioration in the characteristics and/or performance of a device, as well as any inadequacy in the instructions for use which might lead to or might have led to the death of a patient or user or to a serious deterioration in his state of health; (ii) any technical or medical reason connected with the characteristics or performance of a device leading for the reasons referred to in subparagraph (i) to systematic recall of devices of the same type by the manufacturer. Effective Clinical Evaluation • Critical evaluation of a clinical study • Or • Critical evaluation of the relevant scientific literature currently available relating to the safety, performance, design characteristics and intended purpose of the device 9
  • 10. Reliably Design for manufacture and process capability and BS EN ISO 13485:2003 – Medical devices – Quality management systems – Requirements for regulatory purposes Reliably BS EN ISO 13485:2003 has the same structure as BS EN ISO 9001:2000, but, where the latter requires only 6 procedures, the former requires 23+ procedures 10
  • 11. Reliably Verification and Validation Plan Production Functionality Reliability Performance Approvals User Operation End of Line Functionality Normal Simulated FDA MTBF Tests Test Test Performance Use Out of Box Regression Extreme Clinical EU Life Tests Audit Test Performance Trials Consumables Other User Tests Other Accelerated Tests Product Nations Life Tests Specific User Abuse Transit Tests Tests Environmental Stress Abuse Test Use of EN Standards Article 5 of directive 93/42/EEC Member States shall presume compliance with the essential requirements referred to in Article 3 in respect of devices which are in conformity with the relevant national standards adopted pursuant to the harmonized standards the references of which have been published in the Official Journal of the European Communities; Member States shall publish the references of such national standards. 11
  • 12. Use of EN Standards Implications Use EN standard (if there is one), otherwise Use ISO standard (if there is one), otherwise Use BS standard (if there is one), otherwise Use standard from another EU country (if there is one), otherwise Use standard from another country (if there is one), otherwise Develop an internal standard Use of EN Standards List of standards published in the Official Journal http://ec.europa.eu/enterprise/newapproach/stan dardization/harmstds/reflist/meddevic.html 12
  • 13. Technical File • Controlled document • Dynamic • Documents how the regulatory requirements have been fulfilled for a particular device/group of similar devices Notified Bodies • Devices are classed according to risk, Class I, Class IIa, Class IIb and Class III • Notified Bodies become involved if the device is a Class IIa or higher device or, in the case of a Class I device, if it is placed on the market in a sterile condition or if it has a measuring function. 13
  • 14. Notified Bodies • UK Notified Bodies are appointed by the Competent Authority – the Medicines and Healthcare products Regulatory Agency http://www.mhra.gov.uk/Howweregulate/Devices/NotifiedBodies/UKN otifiedBodiesundertheMedicalDevicesDirectives/index.htm • For other Notified Bodies go to: http://ec.europa.eu/enterprise/newapproach/nando/index.cfm?fuseacti on=directive.main and click on 93/42/EEC Medical Devices Questions 14
  • 15. James Love Director Innoventions International Ltd 121 Meeting House Lane Balsall Common Coventry CV7 7GD james@innoventionsinternational.co.uk Tel: 01676 532386 Fax: 01676 532181 Mobile: 07817 258473 15