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Moving from 200mm to 300mm Microelectronics
T he history of fab development has predominantly centered upon a single model: ,[object Object],[object Object]
Moore’s Law “ The amount of information storable on a given amount of silicon doubles every year.” Moore’s Law by Gordon Moore, 1964, founded Intel Technology since 1970   # of transistors per chip  memory size Geometric features Technology since 1970   # of transistors per chip  memory size Geometric features The Need for Speed increased exponentially decreased 1/2 every 18 months
[object Object],[object Object],[object Object],[object Object],200mm
Industry Challenges ,[object Object],[object Object],[object Object],TECHNOLOGY NODE 180nm 130nm 100nm ,[object Object],[object Object],[object Object],GREEN FAB Reclaim / Recycle / Reuse ,[object Object],[object Object],[object Object],T R A N S I T I O N I M P A C T WAFER 200mm  300mm
In the early 1980s, two different concepts of fab functioning emerged:   ,[object Object],[object Object]
Minienvironments ,[object Object],[object Object],[object Object],[object Object],Therefore risk of contamination, scratches, misprocessing, scrap and rework should be minimized.  This is done through computer integrated manufacturing (CIM), standard mechanical interfaces (SMIF),  minienvironments  and AMHSs ,[object Object]
Impact: Automated material handling systems (AMHS)   ,[object Object],[object Object],300 mm without AMHS:
In a clean environment  People = Particles
AUTOMATED WAFER HANDLING Front Opening Unified Pod (FOUP)
300mm fabs will require AMHSs ,[object Object],[object Object],[object Object],[object Object],[object Object],FOUP FOUP FOUP FOUP
INTRABAY WAFER TRANSPORTATION MAIN AISLE AGV PGV RGV
INTERBAY WAFER TRANSPORTATION MAIN AISLE OHT
AMHS Height Considerations CLEANROOM Stocker OHT AGV/ RGV/ PGV Interbay Transport Zone Overhead Intrabay Zone Process Tool Ceiling Raised Floor 6.83M  3.5M 3.5M <1.8M 0.9M 3.7M Stocker Tool Move-in ( 2.2m X 2.8m ) Operator I/O Operator I/O Optional Local Tool Buffer Optional Intrabay I/O FFU Truss 7.5M min 7.25M Waffle Slab
SubFab With the introduction of larger wafers, comes the problem of re-tooling . Larger and more sophisticated tools are required. More support equipment is needed. Larger tool and support equipment footprints that need more space . Does this mean; Bigger Fabs and sub-fabs? Impact: Tool Footprint
Space Management WAFFLE SLAB RAISED ACCESS FLOORING SINGLE SUB-FAB Impact: Utilities
Space Management DOUBLE SUB-FAB WAFFLE SLAB RAISED ACCESS FLOORING
SPACE MANAGEMENT   BUILDING SECTION
Summary:  200mm to 300mm ,[object Object],[object Object],[object Object]

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From 200 to 300 MM Fabs

  • 1. Moving from 200mm to 300mm Microelectronics
  • 2.
  • 3. Moore’s Law “ The amount of information storable on a given amount of silicon doubles every year.” Moore’s Law by Gordon Moore, 1964, founded Intel Technology since 1970 # of transistors per chip memory size Geometric features Technology since 1970 # of transistors per chip memory size Geometric features The Need for Speed increased exponentially decreased 1/2 every 18 months
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. In a clean environment People = Particles
  • 10. AUTOMATED WAFER HANDLING Front Opening Unified Pod (FOUP)
  • 11.
  • 12. INTRABAY WAFER TRANSPORTATION MAIN AISLE AGV PGV RGV
  • 14. AMHS Height Considerations CLEANROOM Stocker OHT AGV/ RGV/ PGV Interbay Transport Zone Overhead Intrabay Zone Process Tool Ceiling Raised Floor 6.83M 3.5M 3.5M <1.8M 0.9M 3.7M Stocker Tool Move-in ( 2.2m X 2.8m ) Operator I/O Operator I/O Optional Local Tool Buffer Optional Intrabay I/O FFU Truss 7.5M min 7.25M Waffle Slab
  • 15. SubFab With the introduction of larger wafers, comes the problem of re-tooling . Larger and more sophisticated tools are required. More support equipment is needed. Larger tool and support equipment footprints that need more space . Does this mean; Bigger Fabs and sub-fabs? Impact: Tool Footprint
  • 16. Space Management WAFFLE SLAB RAISED ACCESS FLOORING SINGLE SUB-FAB Impact: Utilities
  • 17. Space Management DOUBLE SUB-FAB WAFFLE SLAB RAISED ACCESS FLOORING
  • 18. SPACE MANAGEMENT BUILDING SECTION
  • 19.