1. QC MECH ENGG/SR.QC INSPECTORWELDING/PIPING/PIPELINE
JOBY STEPHAN,Mobile: +91-9744034811,+914842649240
E-mail: joby.stephan@yahoo.com/psjoby@gmail.com
Result-oriented professional with nearly 9.5 years of dynamic career; targeting assignments in QA/QC
inspection welding/Piping/pipeline/NDT/Pre commissioning Operations with an organization of
repute.
Location Preference: any where and Join Immediately
Core Competencies
Review Scope of Work
Project Specification/Standards
Drawing(GA,P&ID,Isometric)
QCP,ITP,PQR,WPS&WQT
Materials Inspection
Shop/Field Fabrication
Welding management
Reporting & Documentation
Surveillances/NCR mangement
NDT and Erection
Test package
Walkdown&punch list
Testing & Inspection
Flange management
Blasting/pipeline caoting
Liaising & Coordination
Internal Auditing.
Weld Map/As built
Final Dossier/MC package
Pre commissioning
PR OFI LE SU M M AR Y
I am a Graduate mechanical engineer with additional Qualification
in CSWIP3.2.2 LEVEL3,Lead Auditor ,ASNT LEVEL TWO, and having
9.5 years of experience in QA/QC in Inspection, Constructions,
Engineering ,Materials Inspection, Fabrication, Welding, NDT, Film
interpretation, Supervision, Installation, Walk Down, Punch list,
Testing,NCR, JobSafety,Internal Auditing,FlangeManagement,Test
package, MC package ,Project Management in EPC Projects of
Petrochemical Refinery, Oil&gas sector.
 ReviewofProjectScopeofwork,Project specification, Drawing,
NDT procedure,QCP,ITP,Lab test Report,Establishing WPS,POR
&WQT, Refinery Shut Down , Plant piping, Pipe Supports, and
Tank,TAinspectioncarriedoutfor Heat ExchangerandColumn.
 CrossCountryPipeline/Flowline/Oil/Gaslookinginto mainline
welding, Tie-in welding, Film interpretation, NDT, Blasting ,PE
coating,Holiday Testing, Peel of test,Trench Inspection,
Lowering, Back Filling, pipe Book Verification, Walk down,
Punch list, Pre Hydro test of Crossing Section like River, Road,
PipelineCleaning,Pigging, Gauging, Hydro test, De watering,Air
drying.Intellligent pigging,Nitrogen purging and MC package.
 Offshore platform structure/piping (Yard Fabrication), Sub sea
pipeline Installation ,Testing And pre-commissioning(Green
field fabrication).
ACADE M I C DE TAI L
 Bachelor of Mechanical Engineering .
CE R TI FI CATI ON S
 CSWIP 3.2.2 - Senior Welding Inspector from TWI, UK - Level 3. NO: 91158.
 CSWIP.3.1. Welding Inspector from TWI, UK. NO: 56718
 Lead Auditor (IRCA) ISO9001:2008 from CADD CENTRE, COCHIN (Kerala)
 ASNT LEVEL II – RT, UT, PT & MPT
M AJOR PR OJE CTS
1)Sub sea pipeline Installation works,Unit -93,KIPIC,KUWAIT(30”&10”=17Km).
2) Adco Bab Habshan -1 Development project (Phase II),ADCO,UAE(Up stream Pipeline 6”&8”,10Km&15Km)
3) Rumaitha /Shanayel Facilities Phase III ,ADCO,UAE(crude oil processing plant project)
4)Pearl GTL, SHELL,QATAR ( Turn around).
5) Major Projects - Fabrication for Offshore Installation,SHELL, BREUNI( Green field Project,structure,jacket&piping)
6) Construction of flow line,gas &water injection lines,OXY& Daleel petroleum,OMAN
(Up stream Pipeline 2”,6”&8”,20Km,14Km&8Km)
7) Laying 30” crude oil pipeline , BPCL-KR,india(Mid stream Pipeline 30”,25Km)
8) Composite Work for Propylene Recovery Unit.( Propylene processing plant), BPCL-KR,india

2. M AIN DUTIES AND RESPONSIBILITIES( P I P I N G)
 Staying aware of HSE and quality procedure of various clients such as A.D.C.O, SHELL, OXY &BPCL.
 Maintaining safety & quality as per company procedure; planning &supervising inspectors and NDT crews.
 Review of project Scope of Work, Project Specification ,QCP,ITP,WPS,Drawing( GA,P&ID and Isometric)
 Coordinate with Material controller for Incoming materials Inspection,welding consumables,tools,Equipment etc
with revelent documents Like MAR,MRIR,MTC,AFC drawing,Purchasing order,Delivery note&Packing list .
 If required Performing mechanical Test and chemical Analysis in order to Confirm right material As per Project
Specification and Revelent International Standard.
 Conduct weekly meeting with Client and Sub contracters to resolve the Techanical/Quality Issues.
 Mointer Sub Contractor Inspecters performance and conduct weekly meetings.
 Arranging and conducting PQR and WQT.
 Inspection of welding consumables and equipments, checking of storage and baking of electrodes, verifying all welding
parameters according to approved WPS.
 Welding Inspection ( before,During&After) as per ITP ,Isometric Drawing,Standard&Project Specification.
 Monitors the transfer of the unique material identifiers to ensure material traceability.
 Ensuring the quality of work as per the Client Specifications, QCP & Inspection Test Plan at all stages of fabrication.
 Fit-up,Leveling,Dimensional Check&weld Prepartion are in Accordance with WPS,Drawing&Specification.
 Weld Visual inspection and NDT wittenss of Structural/piping units during shop fabrication and erection stages.
 Preparation & review of reports (Daily welding reports, NDT reports, Weekly welder performance reports, Weld
summary reports etc.)
 Verifying calibration of inspection tools, test equipment’s,Welding machines & NDT equipment’s.
 Monitoring of in-process welding parameters such as Preheat, Inter pass temperature & electrical characteristics
requirements according to WPS.
 Arranging Radiography (X-ray &Gamma ray), film interpretation and conducting other NDT tests.
 Data Collection and Analysis related to welding/Weding repair.
 Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and Non-destructive testing are in
compliance with the relevant codes and specifications.
 Reviewing the PWHT charts cooling& heating rate, soaking period according to specification and approving the charts.
 Monitor welder performance and repair rating.
 Coordinating with third party inspectors and client.
 Identify and raise NCR’s for non-conformities & Verify corrective and preventive action taken for non-conformance.
 Releasing the spools for coating application after verifying the welding reports, NDT , PWHT, drawings etc.
 Witnessing PMI and FN for stainless steel pipes, plates and fittings as per relevant specification.
 Preparation / Review of final Test package .
 Check the valve against data sheet &drawing and check the orientation &flow direction.
 Inspection carried out for flange face ,Gaskets,Stud and bolt as per Specification& Drawing.
 Check torqueing/Tensioning of bolt to require to torqueing valve.
 Line walkdown and punch listing of piping systems prior to pressure testing and ensure majour punches are closed.
 Released the test package for leak test, Pneumatic test& Hydro test.
 Ensure the all pipe supports( welded supports/Rest type) are installed .
 Ensure Pipe cleaning Before Hydro test and draining after hydrotest.
 Ensure ALL documentation relevant to the product assembly process is followed and correctly completed prior to final
release( Final Dossier).
 Conducting Internal Quality Audit and follow up to close the findings.
 Report to Qc manger.

3. M AIN DUTIES AND RESPONSIBILITIES( P I P E LI N E )
My major responsibility is to Monitor ,inspect and support pre- commissioning activities like
flooding, cleaning, Gauging, Hydrotest (Strength test=4hrs&Leaktest=24hrs),
Mothballing of pipelines, cleaning/dewatering/Air drying/intelligent pigging and Nitrogen purging..

 An Overall inspection of pipeline activities-Stringing,Swabbing,bending,welding and NDT.
 Blasting,PE coating,Holiday test,Peel off test ,lowering backfilling of pipeline sections& pipeline Tie in weld control
 Inspection of Pig( Bi-directional brush pig and gauge pig) and gauge plate(Before and after FCG)
 Monitoring pig speed and flow rate of water as per the procedure.
 Inspection carried out for final pig recovery and ensure satisfactory condition.
 Monitoring pressurization stages as per the procedure.
 Final cleaning /Dewatering/intelligent pigging by dry air.
 Inspection carried out for nitrogen purging.
M AIN DUTIES AND RESPONSIBILITIES( GRE)
 Inspection of Adhesive bond kits before use.
 Ensure the heating blanket, around the joint and ensure all bonding surface area covered.
 Ensure the taper angle, shaved length for Spigot (TS) Bell end (TB).
 Before performing the Lamination joint ensure the proper mixing of Epoxy Resin and Hardener.
 Ensure when apply Woven Roving glass 270/360/580 using a 50% overlap between each two consecutive windings.
 Witnessing Barcol Hardness test performed on lamination joint.
M AIN DUTIES AND RESPONSIBILITIES( TU R N AR OU N D )
 Coordinate with integrity, Technologist& QA personnel.
 Inspection of tube buddle,baffle plate,tube support,cover,channel shell &Floating head.(Heat exchanger)
 Visual inspection carried out for shell & tube Exchanger (During removal, cleaning & box up).
 Hydro test witness for shell side, tube side and piping.
 Visual inspection carried out for Air cooler /column (During removal, cleaning & box up).
 Checks end for existing pipe ends for correct bevel and burrs and perform NDT.
 Check new valve against data sheet & is drawing and check the orientation &flow direction.
 Check the flange face piping internal for any damage& deposits.
 Check torqueing&Tensioning of bolt to require to torqueing valve.
WORKING EXPERIENCES
Organization: valentine Maritime(Gulf),L.L.C(KIPIC,KUWAIT)
Role : Precommissioning Qc Mech Engg
Title : Sub sea pipeline Installation works,Unit -93
Duration : Aug 2017 to Sept 2017
Organization: Petrofac Emarites,ADCO,UAE
Role : Sr.Qc Inspector welding/pipeline
Title : Adco Bab Habshan -1 Development project (Phase II),
Duration : Dec 2016 to June 2017
Organization: GS E&C, ADCO,UAE
Role : Sr.Qc Inspector welding/piping
Title : Rumaitha /Shanayel Facilities Phase III
Duration : May 2015 to Nov 2016
Organization: Qcon,Qatar
Role : Sr.Qc Inspector welding/piping

4. Title : Turn Around(Pearl GTL),Qatar Shell
Duration : Feb 2015 to April 2015
Organization: Sks Sdn Bhd,Brunei
Role : QA/ QC Mech Engg
Title : Major Projects - Fabrication for Offshore Installation,Brunei Shell
Duration : April 2012 to Dec 2014
Organization: Seeh Al Sarya LLC,oman
Role : QA/ QC Mech Engg
Title : Construction of flow line,gas &water injection lines
Duration : Aug 2011 to Feb 2012
Organization: N.R patel &Co
Role : QA/ QC Mech Engg
Title : Laying 30” crude oil pipeline.BPCL-KR,India
Duration : jan 2010 to July 2011
Organization: Furnace Fabrica(I) LTD
Role : QA/ QC Mech Engg
Title : Composite Work for Propylene Recovery Unit.BPCL-KR,India
Duration : jan 2010 to July 2011
M ATE R I ALS H AN DLE D
1) Carbon steel. 2) LTCS. 3) Stainless steel. 4) Duplex Stainless steel. 5) dissimilar materials
5) Super Duplex Stainless Steel. 6) Alloy steel (Copper/Inconnel/Incoly) 7)Titanium(P51,B861-2)
8) API 5L X52, X60 &API 5L, (PE coated pipe, FBE pipe, Cement coated pipe.) 9) GRE
Safety Training: PPE, H2S, Working at Height, Confined space.
UAE DRIVING LICENSE NO: 2387116
Professional Membership.
 Registered SeniorWeldingInspector –TWI( Cert no:R/93557)
Software proficiency:-
 AutoCAD2000/2006, MS Excel,MS Office (Word,powerpoint,excel).
PE R S ON AL DE TAI LS
Date of Birth: 05- June -1984
Languages Known: English, Hindi, Tamil and Malayalam
Address: Pallikkarakkaran(H),Ernakulam(Dist),Koovappady,kerala,pin 683544,India
Status : Married
Nationality : India
Passport No : H9479340
Date of Issue: 19-05-2014
Date of Expiry : 18-05-2024
Religion : Christian
DECLARATION:-
I, hereby declare that all the information’s furnished above are true to the best of my knowledge.
Place: perumbavoor
Date: JOBY STEPHAN