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19-05-2011




        Food is low tech products

– provided by high tech production systems




                      Lars Hinrichsen
                      DMRI - Danish Meat Research Institute
                      lhin@teknologisk.dk




                                                                      1
19-05-2011




Facts about DMRI
   Founded in 1954 by the Danish pig
    producers                                          Raw material
                                                         quality
   Conduct research and development
    for the Northern European meat
    industry

   Provide international consulting       Slaughter     Business      Hygiene &
                                          technology   development    preservation
    especially on productivity
    improvement, product quality and
    food hygiene to abattoirs and
    processing companies

   More than 110 specialists with                     Measurement
                                                         systems
    competences covering all aspects of
    meat production and processing




ICT is always the MEANS – never the OBJECTIVE
                            Cost of production




                            Sustainable
                           Meat products

Working environment                                    Technology




                                                                                             2
19-05-2011




Vis-stick® – detection of bleeding




  Integrated IT
     Statistics, computer programming, CT scanning and imaging
     Control systems that put life into robots
     Classification of pork, beef and poultry
     X-ray, ultrasound and vision
     Traceability




                                                                          3
19-05-2011




                      Traceability
                        Suppliers
                        marking
                                              Slaughter line - id on gambrel

                                                         Christmas trees - RFID

                                                                               Trays/Bins - RFID




                                                                                              Dispatch




                     A Danish Example
                     Water Consumption

                                    Pig slaughter
                               Water consumption l/pig

                     1100
                     1000
                      900
                      800
                      700
             l/pig




                      600
                      500
                      400
                      300
                      200                                                               250 Ltr.
                      100
                        0
                         74

                                 89

                                         92

                                                  95

                                                          98

                                                                  02

                                                                          05

                                                                                  08
                      19

                              19

                                      19

                                               19

                                                       19

                                                               20

                                                                       20

                                                                               20




Unit consumption for slaughter, chilling, primary cutting and cleaning of casings

                                                                                                   8




                                                                                                                 4
19-05-2011




                     A Danish Example
                     Energy Consumption

                                   Pig slaughter
                            Energy consumption kWh/pig

                    40   36 kWh
                                                                 26 kWh
                    30
          kWh/pig




                    20
                    10
                    0
                      89

                      91

                      93

                      95

                      97

                      99

                      02

                      04

                      06

                      08
                    19

                    19

                    19

                    19

                    19

                    19

                    20

                    20

                    20

                    20
Unit consumption for slaughter, chilling, primary cutting and cleaning of casings




 Neck cleaning and cutting toes




                                                                                            5
19-05-2011




c1 c2 c3                    PRODUKT 1

           Products         PRODUKT 2


                      Midterstykke-PRODUKT 1

                      Midterstykke-PRODUKT 2

                      Midterstykke-PRODUKT 3

                      Midterstykke-PRODUKT 4

                         SKINKE-PRODUKT 1


                         SKINKE-PRODUKT 1

                         SKINKE-PRODUKT 1




                                                       6
19-05-2011




           Derinding of loins – next generation




Technology forecast next 5-10 years

  – From mechanisation to robotics
      • Copy the human ability to adapt
      • Increased use of vision technology
      • 3D representations by CT-scanning

  – Further advances in software
      • Intelligent control of machines
      • Imitate the human cognitive capability
      • Modelling and design tools

  – For the consumer
      • Food originality
      • Decrease food wastage
      • Provide new sustainable supply chain
        solutions with optimal food freshness




                                                          7
19-05-2011




Thank you for your attention




                                       8

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Food is low tech products - provided by high tech production systems af Lars Hinrichsen, Teknologisk Institut

  • 1. 19-05-2011 Food is low tech products – provided by high tech production systems Lars Hinrichsen DMRI - Danish Meat Research Institute lhin@teknologisk.dk 1
  • 2. 19-05-2011 Facts about DMRI  Founded in 1954 by the Danish pig producers Raw material quality  Conduct research and development for the Northern European meat industry  Provide international consulting Slaughter Business Hygiene & technology development preservation especially on productivity improvement, product quality and food hygiene to abattoirs and processing companies  More than 110 specialists with Measurement systems competences covering all aspects of meat production and processing ICT is always the MEANS – never the OBJECTIVE Cost of production Sustainable Meat products Working environment Technology 2
  • 3. 19-05-2011 Vis-stick® – detection of bleeding Integrated IT  Statistics, computer programming, CT scanning and imaging  Control systems that put life into robots  Classification of pork, beef and poultry  X-ray, ultrasound and vision  Traceability 3
  • 4. 19-05-2011 Traceability Suppliers marking Slaughter line - id on gambrel Christmas trees - RFID Trays/Bins - RFID Dispatch A Danish Example Water Consumption Pig slaughter Water consumption l/pig 1100 1000 900 800 700 l/pig 600 500 400 300 200 250 Ltr. 100 0 74 89 92 95 98 02 05 08 19 19 19 19 19 20 20 20 Unit consumption for slaughter, chilling, primary cutting and cleaning of casings 8 4
  • 5. 19-05-2011 A Danish Example Energy Consumption Pig slaughter Energy consumption kWh/pig 40 36 kWh 26 kWh 30 kWh/pig 20 10 0 89 91 93 95 97 99 02 04 06 08 19 19 19 19 19 19 20 20 20 20 Unit consumption for slaughter, chilling, primary cutting and cleaning of casings Neck cleaning and cutting toes 5
  • 6. 19-05-2011 c1 c2 c3 PRODUKT 1 Products PRODUKT 2 Midterstykke-PRODUKT 1 Midterstykke-PRODUKT 2 Midterstykke-PRODUKT 3 Midterstykke-PRODUKT 4 SKINKE-PRODUKT 1 SKINKE-PRODUKT 1 SKINKE-PRODUKT 1 6
  • 7. 19-05-2011 Derinding of loins – next generation Technology forecast next 5-10 years – From mechanisation to robotics • Copy the human ability to adapt • Increased use of vision technology • 3D representations by CT-scanning – Further advances in software • Intelligent control of machines • Imitate the human cognitive capability • Modelling and design tools – For the consumer • Food originality • Decrease food wastage • Provide new sustainable supply chain solutions with optimal food freshness 7
  • 8. 19-05-2011 Thank you for your attention 8