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Automotive Accessories BY Metal Form

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Automotive Accessories BY Metal Form

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(http://www.metalformindia.com) We are one of the leading manufacturers, suppliers and exporters of the plastic radiator pressure caps and other associated components that are used in the automobile industry. Manufactured at ISO 9001:2000 certified units, our process expertise allows us to deliver these in exact design and finish specifications as desired by the clients.

(http://www.metalformindia.com) We are one of the leading manufacturers, suppliers and exporters of the plastic radiator pressure caps and other associated components that are used in the automobile industry. Manufactured at ISO 9001:2000 certified units, our process expertise allows us to deliver these in exact design and finish specifications as desired by the clients.

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Automotive Accessories BY Metal Form

  1. 1. Welcome to METAL FORM Manufacturer & Exporter of  Radiator Pressure Caps  Surge Tank Caps / Plastic Pressure Caps  Radiator Filler Necks  Fuel Caps / Gas Caps  Other Radiator Accessories
  2. 2. METAL FORM CompanyProfile Established in the year 1982, at extended suburbs of Mumbai, India. The company is managed by qualified and trained staff, it has established its reputation as a manufacturer of Quality Products. M/s Metal Form has come a long way in the experience and technical expertise of Manufacturing Products.
  3. 3. METAL FORM Vision To be in the business related to Cooling Systems & Fuel Systems. Analyzing the trends & future demands, and adapting to latest technology. Creating maximum Customer satisfaction possible in terms of Quality, Cost & Delivery. We try to realize this vision by our - CompanyPolicy - WorkPolicy - QualityPolicy
  4. 4. METAL FORM Company Policy Profitable Growth coupled with Care for Customers (Through Total Quality & Prompt Dependable Service) with committed and trained employees in a healthy and safe environment.
  5. 5. METAL FORM Work Policy THE SIX SATELLITE OF OUR WORK POLICY  Customer Focus : The Customer is at all time, the focus and we work for his satisfaction.  Employees : They are the pillars of our success. We value them and treat them with respect and dignity.
  6. 6. METAL FORM  Integrity : We strongly believe in the highest ethical standard in dealing with people (customers and business associates) and in quality (product and processes.)  Teamwork : We work as a team to cater the needs of the client to their satisfaction.  Leadership : Our Motto is “One step ahead in Quality, Customer Service and Technical Innovation.”  Innovation : It is a key to the future; growth; and profitability. All our efforts are directed towards it.
  7. 7. METAL FORM Quality Policy To Manufacture Product of  Only one quality that i.e. the Best Quality Possible within the facilities available.  Quality which meets to international standards with minimum deviations.
  8. 8. METAL FORM Products Range  Radiator Pressure Cap :  Sheet Metal - ( S.A.E. – J 164 Standard )  Semi Plastic / Semi Sheet Metal  Plastic ( Surge Tank Cap / Coolant Cap )  Radiator Filler Neck – ( S.A.E. – J 164 Standard )  Fuel Filler Caps :  Sheet Metal  Plastic  Other Radiator Accessories
  9. 9. METAL FORM Facilities / Infrastructure  5000 sq ft. working area  Machinery : Mechanical Presses, Shearing Machines, Hydro- Pneumatic Machines, Spot Welding Machine & Rivet Machines, Special Purpose Machines, Tool Room Machines Welding / Brazing / Soldering Equipments Pneumatic Feeding Equipments / Cylinders  Required Measuring Equipments & Gauges  Supply Sources : Bought Out Sources & Services – 90 % within 1km Radius ( Almost JIT Procurement )  Testing Facilities :
  10. 10. METAL FORM Testing Facilities In-plant testing facilities for Radiator Pressure Caps / Fuel Filler Caps include  Pressure Testing Facilities ( Manometers, Digital Guages, Dial Gauges etc. )  Computerized Pressure Testing Facilities  Special Purpose Leak Testing Facilities  Vacuum Pressure Testing Facilities  Spring Endurance Testing Facilities  Upper Disc Endurance Testing Facilities  Tensile Strength Testing Facilities  Torque Check Testing Facilities
  11. 11. METAL FORM Quality Standards Quality Standard M/s METAL FORM was a ISO 9002 - 1994 accredited company, now moved on to ISO 9001: 2000 standard and gearing up for standard TS 16949 Product Standard All Products manufactured in METAL FORM are as per International Standards - (e.g.: SAE Standard. )
  12. 12. METAL FORM Goals of ISO 9001: 2000 Goals of ISO 9001: 2000 On Time Delivery Continuous Improvement Defect Prevention Variation Reduction Wastage Reduction CUSTOMER SATISFACTION
  13. 13. METAL FORM Sourcing Philosophy  Assured Business  Quality Discipline through Systems and Practices  Motivation for Continuous Improvement  Good Management Practices
  14. 14. METAL FORM Expectation from Suppliers Product : Reliable confirming to specification Quality : Exactly as per requirements Cost : Competitive Delivery : Adherence to schedule. Design & Development : Technically capable. Attitude : Overall Customer Oriented
  15. 15. METAL FORM Manufacturing Initiatives  Improve System Efficiency  Waste Reduction  Customer Delivery schedules adherence  Develop people skills for problem solving  Reduce throughput time by elimination of losses  Increase overall output / employees
  16. 16. METAL FORM Design Capabilities  Experience of more than 25 years in this business.  Computer Aided Design facilities.  Tool, Dies, Fixture design experience.  Technical competent supply source base.  Adequate In – House Testing Facilities.  Equipped with Drawings & Standards.
  17. 17. METAL FORM Design Competency Design Competency translated in Indigenous development of tools for Production Processes • Radiator Cap cover tongue folding operation • Jigs & Fixture to ensure adequate centering of Radiator Cap Assembly • Development of Progressive Tooling for child components of Radiator Caps • Riveting fixtures ensuring leak proof joints
  18. 18. METAL FORM Customers We have a strong base in the Domestic OEM’s market, where we supply as Tier I / II suppliers. We also supply to Tier I Radiator Manufacturers across the globe. Over and above we cater to the After Market requirements for the North American, European, South - East Asian and the Middle - East Regions.
  19. 19. METAL FORM List of Exporting Countries  United Kingdom  United States of America  Turkey  Germany  Singapore  Australia  Lebanon  U.A.E.  Bahrain  Saudi Arabia
  20. 20. METAL FORM Future Projects  Plastic Fuel Filler Caps with lock barrel & key ( Under Development )  Urea Tank Cap (Under Developed )  Pressure Indicator ( Under Development )  Other Models of Surge Tank Caps / Plastic Fuel Filler Caps
  21. 21. METAL FORM Strategic Competency  We move with Market Expectation & Future demands  We have a sound technical foundation & our aim is to manufacture products as per quality plan & under strict cost control
  22. 22. METAL FORM Radiator Pressure Caps – Sheet Metal Construction  Mini / Small / Medium Sizes  Dimensions As per S.A.E – J 164 Standard  Different Types of Radiator Systems  Different Types of Assembly  Different Constructions and Top Covers  Different Opening Pressure Ratings  Different Vacuum Pressure Ratings
  23. 23. METAL FORM Radiator Pressure Caps –Semi Sheet Metal / Semi Plastic Construction  Generally Design Specific  Different Types of Radiator Systems  Different Types of Assembly  Economic Criteria  Different Opening Pressure Rating  Different Vacuum Pressure Rating  Pressure Release Type Radiator Cap – Latest Type of Semi Sheet Metal / Semi Plastic construction
  24. 24. METAL FORM Radiator Pressure Caps –Plastic Construction  Also Called Surge Tank Cap or Coolant Cap  Design is vehicle specific  Fitment on Surge Tank generally threaded type fitment  Conventional or Overflow plunger venting system type  Different Opening Pressure Rating  Different Vacuum Pressure Rating
  25. 25. METAL FORM Fuel Filler Caps  Sheet Metal & Plastic Constructions  Vehicle Design Specific  Fitment Specific  Technology shifting towards Plastic Fuel Caps & Emission Control
  26. 26. METAL FORM Radiator Accessories  Radiator Filler Necks - S.A.E. – J 164 International Standard  Brass Material in 0.7mm thick with or without overflow pipe  Aluminum Material in 1.5mm thick without overflow pipe.  Oil Coolers for Automatic Transmission Engines ( Tubular Type )Drain Cocks – Plastic  Inlet / Outlet Pipes  Industrial Valves
  27. 27. METAL FORM Design Criteria’s • Core Competency in Design - • Pioneer in developing range of Plastic Pressure Cap indigenously. • Patent pending status for few of our developments. • Few Important Design Criterias • Function of Radiator System ( Open /Close type ) • Fitment of Radiator Pr. Cap (On Radiator / On Surge Tank) • Type of Material used ( Sheet Metal / Plastic ) • Size of Radiator Pressure Cap • Type of Constructions
  28. 28. •Type of Assembly ( Spot Welded / Riveted Semi Hollow / Riveted Tubular ) •Economic Criteria •Required Opening / Vacuum Pressure Rating •Statutory Warning and pressure rating encryptions •Durability factors / Product Life factors / Consistent Performance Factors •Convenience Factors ( Torque / Grip ) •Top Cover Design / Aesthetics factors METAL FORM Few Important Design Criteria’s
  29. 29. METAL FORM Summary of Strength Strengths  35 yrs of experience in manufacturing of Radiator Pr. Caps, Fuel Caps  Grown with the Technology- from open system to close system to plastic construction.  Design experience depicted by the range of products & variations in constructions  Leveraging the design competency in tool designing for production.  Experience of passenger as well as LCV, HCV segment.  Technical , Quality & System Orientation.

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