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Digital Transformation; Digital Twins for Delivering Business Value in IIoT

Presented by SVP & CTO of Rockwell Automation, Sujeet Chand on 3/28/18, hosted by TIBCO. Brought to you by The Hive. #hivedata

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Digital Transformation; Digital Twins for Delivering Business Value in IIoT

  1. 1. Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.PUBLIC Digital Transformation Digital Twins for Delivering Business Value in IIoT Sujeet Chand Senior Vice President and CTO
  2. 2. at A GLANCE 80+ COUNTRIES 22,000$6.3B  Innovation  Domain expertise  Culture of integrity & corporate responsibility SERVING CUSTOMERS FOR 114 YRS FISCAL 2017 SALES WORLD’S LARGEST COMPANY DEDICATED TO INDUSTRIAL AUTOMATION AND INFORMATION VALUE CREATIONABOVE-MARKET GROWTH | PRODUCTIVITY | INTELLECTUAL CAPITAL EMPLOYEES for a broad range of industries AUTOMATION SOLUTIONS 2 Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
  3. 3. 3Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Digital Transformation Faster Time to Market Lower Total Cost of Ownership Improved Asset Utilization Enterprise Risk Management 62%P RE DI CT I V E A NA LYT I CS 58%EXPAND DATA STORAGE 53%A NA LYZE UNS T RUCT URE D DATA WHAT COMPANIES WANT FROM DATA
  4. 4. Open – Secure – Scalable 4Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
  5. 5. Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 5 Inflection Point THE CONNECTED ENTERPRISE Technology Trends • Secure Ethernet • Scalable computing, cloud • Big data, machine learning, analytics • VR / AR, mobility • Virtualization • Robotics • … • Digitization → business outcomes • Big data → contextualized / structured data • Analytics → selected by business outcome • Cloud → secure scalable computing • Security → regulations, standards Early Adopters
  6. 6. 6Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Industrial IoT in The Connected Enterprise INTELLIGENT ASSETS SCALABLE COMPUTING (Device, Edge, Cloud) MOBILITY & VISUALIZATION SECURE NETWORK INFRASTRUCTURE INTEGRATED CONTROL & INFORMATION INFORMATION MANAGEMENT & ANALYTICS S E L F - A W A R E & S Y S T E M - A W A R E I N T E L L I G E N T A S S E T S A R E AT T H E C O R E O F I o T
  7. 7. 7Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Scalable Analytics DESCRIPTIVE DIAGNOSTIC PREDICTIVE PRESCRIPTIVE DEVICESYSTEMENTERPRISE Am I running ok? Why did a fault happen? I predict a fault will happen soon. What action should be taken to avoid the fault? Is Line 1 running ok? Why is Line 1 quality poor? I predict that Line 1 quality is moving out of tolerance. What action should the operator take to avoid poor quality? Which plant performed the best? Why is Site A throughput behind plan? I predict that Site A will be behind plan soon. What action should I take to avoid Site A from falling behind plan?
  8. 8. 8Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. WHAT ARE DIGITAL TWINS? • A digital twin is a virtual model of a process, product or service • A digital twin refers to a digital replica of physical assets, processes, and systems • By 2021, half of large industrial companies will use digital twins, resulting in 10% improvement in effectiveness* * Source: Gartner DI G I T A L TW I N L I NK S P HYS I CA L DA T A I NP UT S W I TH A DI G I T A L MO DE L T O PROVIDE BUSINESS VAL UE
  9. 9. 9Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Digital Twins Digital twins can represent • Mechanical / physical assets (e.g., CAD model of a machine) • Automation equipment (e.g., emulation of a controller) • Machine, Line, Plant automation (e.g., line throughput simulation) • Many other systems Design of a digital twin should match the desired business outcome Digital threads allow integration of digital twins across the enterprise PRODUCT DESIGN PROCESS DESIGN SIMULATE COMMISSION OPERATE MAINTAIN DIGITAL THREAD
  10. 10. 10Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Business Value Examples from Digital Twins TRAINING DESIGN OPTIMIZATION SOFTWARE TESTING COMMISSIONING OPERATIONAL ANALYTICS  Preventive Maintenance  Line performance optimization  Line / Plant Layout
  11. 11. 11Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. S I M U L AT I O N E M U L AT I O N Business Value Example: Line Performance Optimization with Digital Twins
  12. 12. 12Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. C U S T O M E R S U C C E S S DRIVERS • End-to-end integration • Remote Operations and Support • Energy Management REQUIREMENTS • Lower Project Costs • Efficiency • Downtime and Energy Improvements • OptimizationHIGHLIGHTS Self-aware and system-aware mining assets with remote monitoring and connected services Connected Mining Application
  13. 13. 13Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. LIFELONG LEARNING Workforce Development COMPETENCY-BASED INSTRUCTION FOR CURRENT NEEDS PARTNERSHIPS BETWEEN LEARNING CENTERS & MANUFACTURERS
  14. 14. 14Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Technical Innovation Enables The Connected Enterprise S E N D A L E R T O U T O F S Y N C P L A N M A I N T E N A N C E R E C I P E C H A N G E C O M I N G N E X T B A T C H R E A D Y R E S T A R T E D A U T O M A T I C A L L Y S E L F C O R R E C T E D M I S A L I G N M E N T MODULAR & SECURE Standalone PREDICTIVE & OPTIMIZED IT-OT Integration SELF-ADAPTIVE & SELF-HEALING Across The Connected Enterprise TODAY
  15. 15. www.rockwellautomation.com Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Thank You

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