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Digital Transformation; Digital Twins for Delivering Business Value in IIoT
- 1. Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Digital Transformation
Digital Twins for Delivering Business Value in IIoT
Sujeet Chand
Senior Vice President and CTO
- 2. at A GLANCE
80+
COUNTRIES
22,000$6.3B
Innovation
Domain expertise
Culture of integrity
& corporate
responsibility
SERVING
CUSTOMERS FOR
114 YRS
FISCAL 2017 SALES
WORLD’S LARGEST COMPANY DEDICATED
TO INDUSTRIAL AUTOMATION AND INFORMATION
VALUE CREATIONABOVE-MARKET GROWTH | PRODUCTIVITY | INTELLECTUAL CAPITAL
EMPLOYEES
for a broad range
of industries
AUTOMATION
SOLUTIONS
2
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
- 3. 3Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
Digital Transformation
Faster Time
to Market
Lower Total Cost
of Ownership
Improved Asset
Utilization
Enterprise Risk
Management
62%P RE DI CT I V E A NA LYT I CS
58%EXPAND DATA STORAGE
53%A NA LYZE UNS T RUCT URE D DATA
WHAT COMPANIES WANT FROM DATA
- 4. Open – Secure – Scalable
4Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
- 5. Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 5
Inflection Point
THE CONNECTED ENTERPRISE
Technology Trends
• Secure Ethernet
• Scalable computing, cloud
• Big data, machine learning, analytics
• VR / AR, mobility
• Virtualization
• Robotics
• …
• Digitization → business outcomes
• Big data → contextualized / structured data
• Analytics → selected by business outcome
• Cloud → secure scalable computing
• Security → regulations, standards
Early Adopters
- 6. 6Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
Industrial IoT in The Connected Enterprise
INTELLIGENT ASSETS
SCALABLE COMPUTING
(Device, Edge, Cloud)
MOBILITY &
VISUALIZATION
SECURE NETWORK
INFRASTRUCTURE
INTEGRATED CONTROL &
INFORMATION
INFORMATION
MANAGEMENT & ANALYTICS
S E L F - A W A R E & S Y S T E M - A W A R E I N T E L L I G E N T A S S E T S A R E AT T H E C O R E O F I o T
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Scalable Analytics
DESCRIPTIVE DIAGNOSTIC PREDICTIVE PRESCRIPTIVE
DEVICESYSTEMENTERPRISE
Am I running ok? Why did a
fault happen?
I predict a fault will
happen soon.
What action should be
taken to avoid the fault?
Is Line 1
running ok?
Why is Line 1
quality poor?
I predict that Line 1
quality is moving
out of tolerance.
What action should the
operator take to avoid
poor quality?
Which plant
performed the best?
Why is Site A throughput
behind plan?
I predict that Site A
will be behind plan
soon.
What action should I take to
avoid Site A from falling
behind plan?
- 8. 8Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
WHAT ARE DIGITAL TWINS?
• A digital twin is a virtual model of a process, product or service
• A digital twin refers to a digital replica of physical assets,
processes, and systems
• By 2021, half of large industrial companies will use digital twins,
resulting in 10% improvement in effectiveness*
* Source: Gartner
DI G I T A L TW I N L I NK S
P HYS I CA L DA T A I NP UT S
W I TH A DI G I T A L MO DE L T O
PROVIDE BUSINESS VAL UE
- 9. 9Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
Digital Twins
Digital twins can represent
• Mechanical / physical assets
(e.g., CAD model of a machine)
• Automation equipment (e.g.,
emulation of a controller)
• Machine, Line, Plant automation
(e.g., line throughput simulation)
• Many other systems
Design of a digital twin should match
the desired business outcome
Digital threads allow integration of
digital twins across the enterprise
PRODUCT DESIGN PROCESS DESIGN SIMULATE COMMISSION OPERATE MAINTAIN
DIGITAL THREAD
- 10. 10Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
Business Value Examples from Digital Twins
TRAINING
DESIGN OPTIMIZATION
SOFTWARE TESTING
COMMISSIONING
OPERATIONAL ANALYTICS
Preventive Maintenance
Line performance optimization
Line / Plant Layout
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S I M U L AT I O N
E M U L AT I O N
Business Value Example: Line Performance Optimization with
Digital Twins
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C U S T O M E R S U C C E S S
DRIVERS
• End-to-end integration
• Remote Operations and Support
• Energy Management
REQUIREMENTS
• Lower Project Costs
• Efficiency
• Downtime and Energy Improvements
• OptimizationHIGHLIGHTS
Self-aware and system-aware mining assets with
remote monitoring and connected services
Connected Mining Application
- 13. 13Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
LIFELONG LEARNING
Workforce Development
COMPETENCY-BASED
INSTRUCTION FOR CURRENT NEEDS
PARTNERSHIPS BETWEEN LEARNING
CENTERS & MANUFACTURERS
- 14. 14Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
Technical Innovation
Enables The Connected Enterprise
S E N D A L E R T
O U T O F S Y N C
P L A N M A I N T E N A N C E
R E C I P E C H A N G E
C O M I N G
N E X T B A T C H
R E A D Y
R E S T A R T E D
A U T O M A T I C A L L Y
S E L F C O R R E C T E D
M I S A L I G N M E N T
MODULAR & SECURE
Standalone
PREDICTIVE & OPTIMIZED
IT-OT Integration
SELF-ADAPTIVE & SELF-HEALING
Across The Connected Enterprise
TODAY