1. GIRIDHAR IYLI
Address: # 313, Blossom Apartment, 11th Cross, 8th A Main, Sree Ananthanagar Layout, E-City Post, Bangalore-560100
Mobile: +91 9900329602 | E-Mail: giridhar_ir@rediffmail.com
Aiming for Senior Challenging Roles in Engineering/Production/Manufacturing Industry
PROFILE SUMMARY
Dynamic,dedicated &competentprofessional with 19 years ofqualitativeexperiencein Production, New Product
Development, Design & PLM in Auto Components Sector & Semicon Industry
B.E. in Mechanical Engineering, presently associated with Stumpp, Schuele & Somappa Springs Pvt. Ltd,
Bangalore as the Sr.General Manager (Operations)
Proficient in planning,organizing,directingand controllingmanufacturingoperations and productiondepartments
with exhaustive experience in the operations of varied industrial/manufacturing segments
Extensiveexpertisein planningand implementingchangestomachineryand equipment,production systems and
working methodology, directing quality control inspection systems & reporting procedures
Great capabilities in developing and executing innovative corporate policies and procedures
Proven track record of increasing revenues, streamlining workflow, creating a team environment, managing
material inventories and accurately allocating assets to increase productivity
Adept in handlingqualityrelated activities involvingresourceplanning, in-process inspection and co-ordination
with Internal Departments
Proficiencyin managingoperations involving resource planning, production planning, materials planning, in-
process inspection, team building and co-ordination with the internal departments
Adept in process enhancements, product development and cost reduction with exposure to set up plant/unit
Proven ability to successfully analyse organization's critical business requirements, identify deficiencies and
potential opportunities,develop innovativeand cost-effectivesolutions for enhancingcompetitiveness, increasing
revenues and delivering on production demands within budget and on time
Leadership capabilities tomanagetaskforceofover 150 ensuringoptimal productivity,performance and engaging
employees at all levels by conveying a clear vision for the future
Highly successful in buildingrelationshipswith upper-level decision makers, seizing control of critical problem
areas and delivering effective solutions to concerned stakeholders
Expertise in enhancing the process operations for optimising resources and maximising capacity utilisation
Achievement oriented with an ability to take up challenges and perform in competitive work environments
CORE COMPETENCIES
Operations Management Project Management Business Unit Set up
Lean Manufacturing Budgeting/Cost Management Process Optimization
Engineering Management Process Improvements Quality Management &Control
Resource Management Employee Engagement Safety Compliances/HES
NOTABLE CAREER ACCOMPLISHMENTS
Created and implemented theoptimizingprocess andincreased Vapcofrom8.3 to10.8
Instrumental in establishingProductProcessMatrices
2. Successfullyapplied LeanPrincipals and droveplant efficiencyfrom 75%to90%
Efficiently developed and implemented a highlysuccessful on timedelivery system for Tool Room achieving90%
on timedelivery
Successfullyachieved 100% production target continuouslyfor 12 months.
Played a majorrolein convertingManual Machines toCNCtoreducelead timeon new productdevelopments
Performed a stellarrolein reducingcycletimeofECO’s from 90 to30 days (LifeCycle= CreatetoReleaseStage)
Received AppreciationAward “India BestEngineeringTeamoftheYear 2005”for thebestperformanceas NPME
Focal from theclient applied materials,SCLAduringQuarter - 1 of2006
ORGANIZATIONAL SCAN
Stumpp,Schuele&SomappaSpringsPvt.Ltd General Manager(Tool Room &Production) Nov’13 - Present
Vignani Technologies Senior Delivery Manager Jan’07 – Oct’13
Spectra Group ofCompanies General Manager (Start-up Operations) Jan’06 – Jan’07
SatyamComputer Services Senior Engineer Jul’04 – Dec’05
(Cost Estimation and ValueEngineering)
Stumpp Schueleand Somappa Ltd.,Bangalore Deputy Manager Feb’96 – Jul’04
(Tool Design and Manufacturing)
FUNCTIONAL ROLES & RESPONSIBILITIES
Settingup &managingoperations for achievingbusiness objectives, ensuring top-line / bottom-line profitability
Responsible for setting up a new manufacturing unit (Spring Manufacturing Plant), designing effective plant
layouts and delivering right from erection, installation and commissioning for Spectra Group of Companies,
Ghaziabad
Planningday-to-day productionrelated activities,production schedules,implementingqualitytoolsand allocating
work for achieving of monthly production targets
Responsiblefor frequently travellingtoclientlocationsat Japan,Taiwan&United Statesto understand the project
requirement for seamless execution
Implementinginspection for incomingmaterial and preparingV.Q.S (VendorQualityStatus) & IQC Check Sheet of
various components
Workingin close coordination with vendors byproviding technical guidance and deployment of quality plan for
delivering raw materials
Performed analysisofCost DispositionSheets and saved significant amounts for the client on an annual basis for
client applied materials
Used alternativefabrication methods andtechniques ofvalueengineeringthusobtainingcostsavings of 35% on an
average
Periodically evaluating vendor performance in terms of quality, delivery and service and seeking corrective
measures in improving the quality of raw materials
Deployingvarious methodologies to analyze processes, recommending modifications to minimize escalations,
reduce rejection rates, realizing operational efficiencies, control variability, costs & reduce cycle-time
Developingan integrated management system for meetingthestandard requirements of ISO-9001, ISO-18001, TS-
16949 & ISO-14001 quality standards
Taking stringent quality measures including preparation / maintenance of necessary documents to ensure
compliance with above standards & customer requirements
ImplementingWhy–whyAnalysisfor monitoringCTQ’s (Critical ToQuality) in manufacturing process to ensure
reliability of the product
Implementing Manufacturing Excellence, MSA, 7QC Tools, TQM & Kaizen techniques for cycle time reduction,
entailingidentificationofopportunities,analysis ofdata,conduction oftests,cost benefit analysis, implementation
and post audits
3. EDUCATION & PROFESSIONAL CREDENTIALS
BE - Mechanical 1995 MysoreUniversity
IT SKILLS
SoftwareApplications:PRO-E;UNIGRAPHICS NX3;Intralink; AutoCADR 14 & 2000; Oracle; SAP R3; Matrix
One; Enovia; Agile & MS Access
Hands-on experience: SMED; Kaizen; POKEYOKE; PRO-E 2000i, 2000i2 & 2001 & Team Centre
Proficient in: FMEA; GD&T
4. PROFESSIONAL TRAINING
Training at TOGO Japan on Hose clamp Development and Production in Japan, Dec 2013
Training on Stabilizer Bar making in Mitsubishi Steel Manufacturing Company, Chiba, Japan
Manufacture of Flat Sheet Metal Components in Murata Spring Manufacturing Co., Uthsonomia, Japan
PROE2000i2 at Power Metric
Unigraphics V18 at Best Engineering, Bangalore
Tool Room Machines, like Jig Boring, EDM, Optical Profile Grinder, Duckel Milling, CNC Surface Grinding,
Sodik Wirecut Machine
Certified Six Sigma Training
PERSONAL DETAILS
Date of Birth : 11th December 1972
Languages known : English, Kannada, Hindi, Telugu
References : Available on Request