1. WELCOME TO THE GIKIL BiH PRESENTATION
DOBRO DOŠLI NA PREZENTACIJU GIKIL BiH

2. PLANT LOCATION LOKACIJA FABRIKE

3. GIKIL is Joint Venture GIKIL je dioničko društvo
Two founders :
Dva osnivača:
GSHL 51%
&
KHK 49%
Company registered on
11.05.’04. In Tuzla Canton Court
KHK DD Lukavac 49% GSHL 51%
Kompanija je registroovana
11.05.04 u Sudu TK
“GLobal Ispat Koksna Industrija” d.o.o. Lukavac, Bosnia & Herzegovina

4. Present Organization chart of Assembly & Supervisory Board
Trenutna organizacija Skupštine i Nadzornog odbora
Assebly
Skupština
GSHL 51% KHK 49%
Supervisory Board
Nadzorni odbor
GSHL 51% KHK 49%
3 members 2 members
3 člana 2 člana

5. Organization chart of Levels 1,2,3
Tabela organizacije nivoa 1,2,3
Managing Director
Guntupalli Jagannadham
Level 1
Deputy Managing Director
Buševac Faik
Executive Director
Executive Director Invst &Develpt Executive Director Executive Director Executive Director
Finance & IT (Projects) Operations of SCM HRD, & GS
Dubravic Suad Zonic Ahmed S. Kishore Pučić Sulejman Karahasanović K.
Assis. ED Assistant ED
Level 2,5 Operations Opertions for
-Šehabović Z. maintenance
Muminović Fuad
Director Director Company
Six Sigma Director Energy Director Coke Chief of PM Director
Finance Director IT Invst&Develpt Dir. Coke Secretary
Level 3 Secretariat Hodžić Ejub vacant A. Zuhdija Management. Plant Marketing
HRD & GS
,Legal &
vacant Mesic Fehim Selimović Nijaz Irina Dugonjić
S. Vaislay Kasumović Dž. Corpo.
Commncns
Director AMK Srabović M.
Dir. Chemicals Director
TPM Turkić E. Marketing Canteen
Secretariat Avdić Anisa Hodzid Galib
Susheel Bhat
Dir. Coal
Dir Energy plant Planning & Director
Dajdžić Enver Purchase Orgn.Devpmt,
Praveen Training & PMS
Sharma Vacant
Director Quality
Control
Delić Sadeta Director Chemical
Raw mtl. Purchase
Osmanovic Fuad
Director Safety
Čajić Ramo
Director Other
Materials &
Dir. Fertilizer plant Services
Beganović Amir Junuzović Munir
Director Central
Store
Mesic Jasenko
“GLobal Ispat Koksna Industrija” d.o.o. Lukavac, Bosnia & Herzegovina

6. COMPANY LAYOUT SITUACIONI PLAN
Coal mine Sikulje Lukavac town
Road
Coke Power KAN
plant Other Un - used
Remont Bldg.
AMK
Road Lukavac town
Doboj town

7. PROCESS FLOW SHEET PROCESNI TOK
Sirovi Sirovi
Ugalj Koks benzol GAS
katran
Gas za bateriju
Amon sulfat Sirovi benzol za trţište
Energana
Fabrika katran
Proizvodnja el.energije
Katranski proizvodi N – butan
AMK
(sa trţišta)
Amonijak
Katran za trţište KAN
(sa trţišta)

8. OUR FACILITIES NAŠI OBJEKTI
Baterija 5
Festilacija katrana
Energana
700 000 t god.
16,5 MW/H+ 48 000 t god..
75t/h pare
Fabrika đubriva AMK
90 000 t god.. 9 600 t god..

9. V COKE BATTERY V KOKSNA BATERIJA
Capacity
Kapacitet
700.000 t
Plant comissioned 08.07.2004
Postrojenje pusteno u rad
License for production and distribution of Coke
Dobijena dozvola za proizvodnju i disribuciju koksa

10. ENERGY PLANT ENERGANA
Boiler No.1 commisioned Jan.2004
Kotao br. 1 pusten u rad
Boiler No.1,2,3 Kotao Br.1,2,3
 Yugo-turbine 12,5Mw Jugoturbina 12,5Mw
BBC-turbine 4,5Mw BBC turbina 4,5Mw
Fabrication of the Boiler No.3, turbine & generator
Izrada kotla Br.3, turbine i generatora
License for producion and distribution of the El. Energy
Dobijena dozvola za proizvodnju i distribuciju el.energije

11. FERTILIZER PLANT FABRIKA ĐUBRIVA
CAPACITY / KAPACITET 90.000 t
PLANT COMMISIONED/ POSTROJENJE PUŠTENO U RAD 1962
New packing facility / Novo postrojenje za pakovanje Commisioned May 2008
Pušteno u rad

12. FERTILIZER PLANT FABRIKA ĐUBRIVA
Sanation of fertilizer storage / Sanacija skladišta đubriva

13. ECOLOGY EKOLOGIJA
AMK PLANT RECONSTRUCTION REKONSTRUKCIJA AMK
CAPACITY / KAPACITET 10.000 tpy
PLANT COMMISIONED 01.05.2006
POSTROJENJE PUŠTENO U RAD
PREVIOUS ACTUAL

14. ECOLOGY EKOLOGIJA
AMK N-Butane station AMK N-Butan stanica
 Capacity / Kapacitet 500 t
 Plant commisioned / Postrojenje pušteno u rad 01.05.2006
 Utilization license is obtained for N-butane station,
Dobijena je upotrebna dozvola za N-butan stanicu

15. ECOLOGY EKOLOGIJA
Waste water channel / Kanal otpadnih voda
Completed 08.07.2004
Završeno
PREVIOUS AFTER
Implementation of the latest process measurement Implementacija savremenog nacina mjerenja

16. ECOLOGY EKOLOGIJA
Ammonium sulfate / Amon sulfat
Plant commisioned July 2004
Pušteno u rad
Total reconstruction of the plant May 2006
Cjelokupna rekonstrukcija postrojenja
Fabrication of the new stainless steel saturator
Izrada novog prokronskog saturatora
Plan for fabrication of third ammonium sulfate line
Plan za izradu trece linije ammonium sulfata

17. ECOLOGY EKOLOGIJA
Abatement of N2O gases / Smanjenje N2O gasova

18. ECOLOGY EKOLOGIJA
Collecting waste condensate and returning to process /
Sakupljanje otpadnih kondenzata i vraćanje u proces

19. ECOLOGY EKOLOGIJA
Collection of waste water from ammonium sulphate and bleeder and returning to process /
Sakupljanje otpadnih voda amonsulfata i baklje i vraćanje u proces

20. ECOLOGY EKOLOGIJA
Park “Dom zdravlja” Lukavac

21. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Area around bleeder / Područje oko baklje
BEFORE / PRIJE
AFTER / POSLIJE

22. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
New gas pipe line / Novi gasovod
BEFORE / PRIJE
AFTER / POSLIJE

23. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Waste water exit channel / Izlazni kanal otpadnih voda
BEFORE / PRIJE
AFTER / POSLIJE

24. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Hill reservoir/ Visinski rezervoar
BEFORE / PRIJE
AFTER / POSLIJE

25. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Around new bleeder/ Područje oko nove baklje
BEFORE / PRIJE
AFTER / POSLIJE

26. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
“White sea” at Fertilizer factory / “Bijelo more” fabrika đubriva
BEFORE / PRIJE
AFTER / POSLIJE

27. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
In front of the Ammonium sulphate/ Ispred amonsulfata
BEFORE / PRIJE
AFTER / POSLIJE

28. MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Miscellaneous / Ostalo

29. AUTOMATION AUTOMATIZACIJA
Coal preparation & Coke separation / Priprema uglja i separacija koksa
Commisioned 2004
Pušteno u rad
Boiler No.3 / Kotao Br.3
Commisioned 2005
Pušteno u rad
PRIJE / BEFORE POSLIJE / AFTER
Facility for KAN production at Fertlizer Plant / Pogon za proizvodnju KAN-a u Fabrici đubriva
Commisioned 2008
Pušteno u rad
PRIJE / BEFORE POSLIJE / AFTER

30. SIX SIGMA
Process 2. A business improvement methodology that
Process focuses on customer critical processes, rely on data &
1.As a metric Sigma (σ) is Capability
brings rapid improvement by minimizing variation &
scale for levels of Capability
waste
goodness or quality
& 6σ equates to
3.4 defects per one
million opportunities
(DPMO).
3. A high performance Management System for executing
business strategy. Highly structured to enable the culture
of Continuous Improvement & sustaining the achieved
results

31. TMP
KK
projekti

32. NAJMENADŢER 2010 AWARD NAGRADA

33. WORK STRATEGY OF GLOBAL ISPAT KOKSNA INDUSTRIJA LUKAVAC
STRATEGIJA RADA GLOBAL ISPAT KOKSNE INDUSTRIJE LUKAVAC
STRUCTURE
STRUKTURA
STRATEGY SYSTEMS
STRATEGIJA SISTEMI
JOINT BENEFIT
ZAJEDNICKA
KORIST
SKILLS STYLE
UMJECE STIL
STAFF
OSOBLJE
AUTOMATION & IT SYSTEM
TPM & SIX SIGMA MODERNIZATION
AUTOMATIZACIJA I INFORMACIONI
MODERNIZACIJA SISTEM

34. THANK YOU!
HVALA !