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Energy Efficiency -
District Heating and Cooling
Precise and easy non-invasive ultrasonic
thermal energy measurement
District heating and cooling
______
Combined heat and power (CHP)
______
Heating plants
______
Chiller plants
______
Submetering
______
Energy optimisation
______
Retrofits
______
Leak Detection
______
Energy performance of buildings
______
Energy Audits
______
ISO 50001
______
Energy Management System
FLEXIM
when measuring matters
Measurement technology from the market leader
FLEXIM‘s non-invasive ultrasonic flow and thermal energy meters not only set the
standards in terms of reliability, durability and user-friendliness but especially in
terms of accuracy.
Highly sophisticated signal filters, fast processing capacities and superior
measurement algorithms make FLUXUS®
Energy the state-of-the-art measur-
ing solution even for the most challenging applications. FLUXUS®
adapts itself
automatically to the respective measurement conditions and compensates
for disturbances such as high particle contents or structure-borne pipe noise.
Extremely fast measurement cycles (every 10 ms) allow for precise real time
monitoring of highly dynamic processes.
All this makes FLUXUS®
Energy unsurpassed in performance and the most
capable non-invasive ultrasonic meter available on the market today.
Completely non-invasive and highly cost effective
The FLUXUS®
Energy measuring systems are not ony precise and reliable, but
also highly cost effetive. Not only the flow transducers, but also the clamp-
on temperature sensors are individually matched and paired, enabling the
highest possible accuracy without any drift. Being non-invasive minimizes
installation costs, especially when retrofitting or upgrading existing heating and
cooling systems.
Moreover, FLUXUS®
Energy measures independently of the pipes dimensions,
materials and the medium flowing inside — from water to heat transfer oils —
every medium that is used in heating and cooling systems is stored in the meters
database or can easily be added.
Easily installed and universally applicable
Its incomparable flexibility makes FLUXUS®
Energy the solution of choice for
metering thermal energy flows. No matter it‘s cooling or heating systems, no
matter how extreme the temperatures are and no matter how challenging the
installation conditions prove, FLUXUS®
Energy provides accurate, reliable and
longterm stable measurements.
Measure, comprehend and manage thermal energy flows without interruption.
With FLUXUS®
Energy.
Unique features:
Highly accurate measurement of ther-
mal energy flows based on carefully
paired and calibrated flow and temper-
ature sensors (acc. to DIN EN 1434-1)
______
Unique FLEXIM signal processing for
superior measurement accuracy
______
Highly durable and longterm stable
measurement due to permanent pipe
wall coupling and optimal mechanical
protection
______
Applicable to all kind of pipe
materials, media and temperatures
(from -190 °C up to +600 °C)
______
Zero drift due to unique internal
temperature compensation
______
Highly sensitive down to minimum flow
velocities of 0.01 m/s
______
Tamper-proof storage of measuring
data
______
Easy diagnostics and report generation
by using the FluxDiag software
Energetic optimisation of your buildings, plants and
processes with FLUXUS®
Energy
Highly versatile
FLUXUS®
Energy is available as either a permanent or a portable measuring
system. Whereas the portable variants are often used for temporary measure-
ments within the scope of energy efficiency campaigns and the implemenation of
Energy Managements Systems (EnMS) e.g. acc. to ISO 50001, the permanent
variants are used for continuous consumption measurements.
Fully integrated
FLUXUS®
Energy consists of a fully integrated flowmeter and energy calculator in
one handy device only requiring small installation space and making the instal-
lation itself very easy and user friendly. By eliminating the need for pipe cutting
due to the measurement principle itself, the fully integrated system further saves
valuable time and associated costs.
Extremely sensitive
Most chiller or hot water systems are designed for peak loads with
certain buffer capacity for security reasons or future plant development.
This often results in low flow conditions, e.g. during night or at the weekends.
Such low flow rates are often out of the measuring range of conventional me-
tering technologies, such a magnetic meters, and thus unfortunately become
non-renvenue thermal energy. FLUXUS®
Energy is able to accurately detect flow
rates down to 0.01 m/s, which truly provides plant and building operators with the
unique opportunity to avoid such losses.
TSUPPLY
TRETURN
Flow measurement
Temperature
measurement
Temperature
measurement
Multiple
Chillers
Air Handling Unit
(Air to Floors)
Thermal Energy
Load
SUPPLY RETURN
Applications:
Monitoring of chiller and hot
water plants as well as subsequent sub-
metering in:
- Universities
- Corporate and governmental buildings
- Shopping malls
- Hospitals
- Sport arenas
- Airports and others
______
Energy monitoring in industrial
campaigns
______
Energy audits within buildings and
production processes
______
Implementation of an Energy
Managements System (EnMS) such
as ISO EN 50001
______
Metering and verification of
Energy Efficient Buildings
Improve the Efficiency of District Heating
and Cooling Systems with FLUXUS®
Energy
The controlling, balancing and monitoring of thermal energy flows is of utmost
importance in times of rising energy prices, environmental regulations and financial
benefits of energy efficient buildings.
Whether in the boiler room of a university or in the central air-conditioning unit of
a major airport — whether its for determining the energy consumption or to evalu-
ate the efficiency of energy conversion processes — measuring points can be set up
easily and non-invasively with the FLUXUS®
Energy.
The non-invasive ultrasonic thermal energy meter FLUXUS®
Energy provides the
most economic system solution without diminishing any measurement performance,
independent of the pipe size, material and medium flowing inside.
FLUXUS®
Enery is ideally suited to monitor and meter heating and chiller plants
flow rates, detect potential leaks within distribution networks or act as a sub meter
at large customers.
Highly cost effective
In direct comparison to conventional inline metering technologies, FLUXUS®
Energy
does not cause any costs associated with pipe cutting, system shut-down and associ-
ated draining and line refilling activities.
Specially designed transducers and mounting fixtures simplify the installation
process and ensure best insulation effects.
Install and forget
FLUXUS®
Energy is virtually maintenance free. Once installed there is no need for
regular inspection. As the transducers are carefully matched, calibrated and feature
an internal temperature compensation, there is no potential for drifting measure-
ment values and incorrect readings. This is especially important when it comes to
detecting minimum flows occuring at night times or when having small leaks.
Smart metering
Far beyond the function of a totalizer, FLUXUS®
Energy provides real time measure-
ment recordings of all possible parameters such as thermal energy rates, volume
flow, flow velocity, medium temperature, etc. The enriched diagnostic information
helps customers to understand what happens at the individual measurement point.
The Empire State Building is the first
prebuilt commercial building in New
York City to achieve LEED Gold certifi-
cation. A few years ago, the owners of
the building saw the need for a com-
plete environmental renovation, calling
together a team of private companies
and public organizations to establish
eight initiatives on how to increase the
energy efficiency of the building and
optimally balance financial and envi-
ronmental returns on the investment.
In addition to improved windows, insu-
lation, and lighting, the HVAC retrofits
and their monitoring were the biggest
points in the building‘s renovation.
For performance monitoring of the
chillers, pumps and water distribu-
tion system, Johnson Controls, being
responsible for the Metasys Build-
ing Management System, selected
FLUXUS®
Energy meters due to their
high accuracy under very tight piping
spaces as well as the fact that they are
non-intrusive and eliminate the need to
cut into piping for installation.
Empire State Building goes green
Advantages:
High accurate thermal energy measure-
ment in areas with restricted pipe space
______
Data transfer via BACnet to the BMS,
also enabling submetering tasks
throughout the building
______
No need for pipe work during
installation
______
Virtually maintenance free
metering system
Establishing your Energy Management System
In the industrial sector, energy has long been a key competitive factor. Clamp-on
ultrasonic measurement with FLUXUS®
Energy also offers impressive and unique
solutions which can be used to tap efficiency potential non-invasively.
Energy use on an industrial scale often goes hand in hand with particularly challen-
ging conditions for people and technology. But, regardless of whether they are installed
in hazardous areas as well as at extreme temperatures (from -190 °C to over +600 °C),
permanently submerged under water or on the smallest and largest of pipes –
FLUXUS®
Energy ultrasonic systems have proven themselves in the most
demanding applications:
Efficiency monitoring on heat exchangers in line with preventative maintenance
Comparison of the amount of energy produced and primary energy used in
boilers and burners
Permanent monitoring of thermal energy flows
Quantification and use of residual heat
High temperature flow measurements of heat transfer oils or molten salts
Monitoring of Combined Heat and Power Plants
Combined Heat and Power (CHP), or cogeneration, is gaining a widespread popu-
larity and use in buildings as of its ability to reduce costs, increase efficiency, and
provide power independence.
To promote the use of CHPs, governments are providing numerous financial incen-
tives. Many of these incentives require metering and verification take place before
and after a CHP is installed.
Metering is needed prior to a CHP installation to establish a baseline, determine
peak demand, and properly size the CHP, ensuring that it will run at its greatest
efficiency. Furthermore, metering is essential after the CHP system is installed to
verify accurate savings.
It is a very challenging task to measure the thermal energy flows in CHPs, as it
involves high temperature conditions and various types of heat transfer fluids
within a harsh environment. FLUXUS®
Energy provides an elegant, precise and
reliable solution for both new and existing CHPs helping to fulfill governmental
requirements and optimising their operation.
Tasks of FLUXUS®
Energy
District Energy, Operations,
Distribution and Building Loads
______
Monitor usage for billing
______
Metering and Verification
for “Green Building” certification
______
Building Oversight Management
Systems
______
Load Balancing
______
Submetering
______
Energy Optimisation
______
Energy Audits
______
Metering & Verification
______
Retrofit
______
Billing
______
Water Control / Leak Detection
______
Demand Response
______
Combined Heat and Power (CHP)
Simultaneous heat quantity measurement on both
circuits of a heat exchanger
(2 flow channels, 4 temperature inputs)
* under reference conditions and with v > 0.15 m/s
** if reference uncertainty better than 0.2%
For more information, see the corresponding technical specifications.
FLUXUS®
Energy: Fully integrated permanent or portable thermal energy
metering system. Calculation per EN1434
(ultrasonic clamp-on transit-time flow measurement,
temperature measurement with clamp-on or insert
temperature sensors)
Quantities of
measurement:
Instantaneous thermal power output (Thermal Energy
Calculation as per EN1434), totalized thermal energy,
volume and mass flow, temperature Ts
, Tr
, ΔT, flow
velocity, liquid's sound speed, signal strength
Units: W, Wh, J, J/h, BTU, BTU/hour, Tons, Tons/hour, etc .
Flow velocity: 0.01 to 25 m/s
Repeatability: 0.15% of reading ± 0.01 m/s
Accuracy, volume flow*: factory calibrated: 1.2 % of reading, ± 0.01 m/s
field calibrated: 0.5% of reading, ± 0.01 m/s **
Accuracy, temperature
measurement:
± 0.15 °C with matched clamp-on RTDs
(Class A, EN1434 compliant)
Types: Pt100 / Pt1000 clamp-on and insert
sensors, Construction: 4-wire Platinum RTD
Integrated data logger: typically stores 2 years data at 15 min storage rate
Outputs types: Analog: mA, V, pulse, frequency
Communication: RS485 (for portable unit),
Modbus RTU/485, Modbus ITCP, BACnet/IP, MBus,
MSTP, HART (further protocols available on request)
Technical Data
BUDISTRICTHEATINGV1-1EN01/2017Subjecttochangewithoutnotification
www.flexim.com
FLEXIM GmbH
Berlin, Germany
Phone: +49 30 93 66 76 60
info@flexim.de
FLEXIM Instruments Benelux B.V.
Berkel en Rodenrijs, Netherlands
Phone: +31 10 24 92 333
benelux@flexim.com
FLEXIM France SARL
Strasbourg, France
Phone: +33 3 88 27 78 02
info@flexim.fr
FLEXIM Instruments UK Ltd.
Northwich, UK
Phone: +44 1606 781 420
sales@flexim.co.uk
FLEXIM Middle East
Dubai, U.A.E.
Phone: +971 4430 5114
salesme@flexim.com
FLEXIM Instruments
Asia Pte Ltd.
Singapore, Singapore
Phone: +65 67 94 53 25
salessg@flexim.com
FLEXIM Instruments China
Shanghai, China
Phone: +86 21 64 95 75 20
shanghai@flexim.com
FLEXIM S.A.
Santiago de Chile, Chile
Phone: +56 22 32 03 62 80
info@flexim.cl
FLEXIM Service and
Support Center South America
Esco Argentina S.A., Buenos Aires
Phone: +54 11 49 20 71 00
flexim@escoarg.com.ar
www.escoarg.com.ar
FLEXIM
More than 25 years of experience
in clamp-on ultrasonic metering

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Energy Efficiency in District Heating and Cooling Systems

  • 1. Energy Efficiency - District Heating and Cooling Precise and easy non-invasive ultrasonic thermal energy measurement District heating and cooling ______ Combined heat and power (CHP) ______ Heating plants ______ Chiller plants ______ Submetering ______ Energy optimisation ______ Retrofits ______ Leak Detection ______ Energy performance of buildings ______ Energy Audits ______ ISO 50001 ______ Energy Management System FLEXIM when measuring matters
  • 2. Measurement technology from the market leader FLEXIM‘s non-invasive ultrasonic flow and thermal energy meters not only set the standards in terms of reliability, durability and user-friendliness but especially in terms of accuracy. Highly sophisticated signal filters, fast processing capacities and superior measurement algorithms make FLUXUS® Energy the state-of-the-art measur- ing solution even for the most challenging applications. FLUXUS® adapts itself automatically to the respective measurement conditions and compensates for disturbances such as high particle contents or structure-borne pipe noise. Extremely fast measurement cycles (every 10 ms) allow for precise real time monitoring of highly dynamic processes. All this makes FLUXUS® Energy unsurpassed in performance and the most capable non-invasive ultrasonic meter available on the market today. Completely non-invasive and highly cost effective The FLUXUS® Energy measuring systems are not ony precise and reliable, but also highly cost effetive. Not only the flow transducers, but also the clamp- on temperature sensors are individually matched and paired, enabling the highest possible accuracy without any drift. Being non-invasive minimizes installation costs, especially when retrofitting or upgrading existing heating and cooling systems. Moreover, FLUXUS® Energy measures independently of the pipes dimensions, materials and the medium flowing inside — from water to heat transfer oils — every medium that is used in heating and cooling systems is stored in the meters database or can easily be added. Easily installed and universally applicable Its incomparable flexibility makes FLUXUS® Energy the solution of choice for metering thermal energy flows. No matter it‘s cooling or heating systems, no matter how extreme the temperatures are and no matter how challenging the installation conditions prove, FLUXUS® Energy provides accurate, reliable and longterm stable measurements. Measure, comprehend and manage thermal energy flows without interruption. With FLUXUS® Energy. Unique features: Highly accurate measurement of ther- mal energy flows based on carefully paired and calibrated flow and temper- ature sensors (acc. to DIN EN 1434-1) ______ Unique FLEXIM signal processing for superior measurement accuracy ______ Highly durable and longterm stable measurement due to permanent pipe wall coupling and optimal mechanical protection ______ Applicable to all kind of pipe materials, media and temperatures (from -190 °C up to +600 °C) ______ Zero drift due to unique internal temperature compensation ______ Highly sensitive down to minimum flow velocities of 0.01 m/s ______ Tamper-proof storage of measuring data ______ Easy diagnostics and report generation by using the FluxDiag software
  • 3. Energetic optimisation of your buildings, plants and processes with FLUXUS® Energy Highly versatile FLUXUS® Energy is available as either a permanent or a portable measuring system. Whereas the portable variants are often used for temporary measure- ments within the scope of energy efficiency campaigns and the implemenation of Energy Managements Systems (EnMS) e.g. acc. to ISO 50001, the permanent variants are used for continuous consumption measurements. Fully integrated FLUXUS® Energy consists of a fully integrated flowmeter and energy calculator in one handy device only requiring small installation space and making the instal- lation itself very easy and user friendly. By eliminating the need for pipe cutting due to the measurement principle itself, the fully integrated system further saves valuable time and associated costs. Extremely sensitive Most chiller or hot water systems are designed for peak loads with certain buffer capacity for security reasons or future plant development. This often results in low flow conditions, e.g. during night or at the weekends. Such low flow rates are often out of the measuring range of conventional me- tering technologies, such a magnetic meters, and thus unfortunately become non-renvenue thermal energy. FLUXUS® Energy is able to accurately detect flow rates down to 0.01 m/s, which truly provides plant and building operators with the unique opportunity to avoid such losses. TSUPPLY TRETURN Flow measurement Temperature measurement Temperature measurement Multiple Chillers Air Handling Unit (Air to Floors) Thermal Energy Load SUPPLY RETURN Applications: Monitoring of chiller and hot water plants as well as subsequent sub- metering in: - Universities - Corporate and governmental buildings - Shopping malls - Hospitals - Sport arenas - Airports and others ______ Energy monitoring in industrial campaigns ______ Energy audits within buildings and production processes ______ Implementation of an Energy Managements System (EnMS) such as ISO EN 50001 ______ Metering and verification of Energy Efficient Buildings
  • 4. Improve the Efficiency of District Heating and Cooling Systems with FLUXUS® Energy The controlling, balancing and monitoring of thermal energy flows is of utmost importance in times of rising energy prices, environmental regulations and financial benefits of energy efficient buildings. Whether in the boiler room of a university or in the central air-conditioning unit of a major airport — whether its for determining the energy consumption or to evalu- ate the efficiency of energy conversion processes — measuring points can be set up easily and non-invasively with the FLUXUS® Energy. The non-invasive ultrasonic thermal energy meter FLUXUS® Energy provides the most economic system solution without diminishing any measurement performance, independent of the pipe size, material and medium flowing inside. FLUXUS® Enery is ideally suited to monitor and meter heating and chiller plants flow rates, detect potential leaks within distribution networks or act as a sub meter at large customers. Highly cost effective In direct comparison to conventional inline metering technologies, FLUXUS® Energy does not cause any costs associated with pipe cutting, system shut-down and associ- ated draining and line refilling activities. Specially designed transducers and mounting fixtures simplify the installation process and ensure best insulation effects. Install and forget FLUXUS® Energy is virtually maintenance free. Once installed there is no need for regular inspection. As the transducers are carefully matched, calibrated and feature an internal temperature compensation, there is no potential for drifting measure- ment values and incorrect readings. This is especially important when it comes to detecting minimum flows occuring at night times or when having small leaks. Smart metering Far beyond the function of a totalizer, FLUXUS® Energy provides real time measure- ment recordings of all possible parameters such as thermal energy rates, volume flow, flow velocity, medium temperature, etc. The enriched diagnostic information helps customers to understand what happens at the individual measurement point. The Empire State Building is the first prebuilt commercial building in New York City to achieve LEED Gold certifi- cation. A few years ago, the owners of the building saw the need for a com- plete environmental renovation, calling together a team of private companies and public organizations to establish eight initiatives on how to increase the energy efficiency of the building and optimally balance financial and envi- ronmental returns on the investment. In addition to improved windows, insu- lation, and lighting, the HVAC retrofits and their monitoring were the biggest points in the building‘s renovation. For performance monitoring of the chillers, pumps and water distribu- tion system, Johnson Controls, being responsible for the Metasys Build- ing Management System, selected FLUXUS® Energy meters due to their high accuracy under very tight piping spaces as well as the fact that they are non-intrusive and eliminate the need to cut into piping for installation. Empire State Building goes green Advantages: High accurate thermal energy measure- ment in areas with restricted pipe space ______ Data transfer via BACnet to the BMS, also enabling submetering tasks throughout the building ______ No need for pipe work during installation ______ Virtually maintenance free metering system
  • 5. Establishing your Energy Management System In the industrial sector, energy has long been a key competitive factor. Clamp-on ultrasonic measurement with FLUXUS® Energy also offers impressive and unique solutions which can be used to tap efficiency potential non-invasively. Energy use on an industrial scale often goes hand in hand with particularly challen- ging conditions for people and technology. But, regardless of whether they are installed in hazardous areas as well as at extreme temperatures (from -190 °C to over +600 °C), permanently submerged under water or on the smallest and largest of pipes – FLUXUS® Energy ultrasonic systems have proven themselves in the most demanding applications: Efficiency monitoring on heat exchangers in line with preventative maintenance Comparison of the amount of energy produced and primary energy used in boilers and burners Permanent monitoring of thermal energy flows Quantification and use of residual heat High temperature flow measurements of heat transfer oils or molten salts Monitoring of Combined Heat and Power Plants Combined Heat and Power (CHP), or cogeneration, is gaining a widespread popu- larity and use in buildings as of its ability to reduce costs, increase efficiency, and provide power independence. To promote the use of CHPs, governments are providing numerous financial incen- tives. Many of these incentives require metering and verification take place before and after a CHP is installed. Metering is needed prior to a CHP installation to establish a baseline, determine peak demand, and properly size the CHP, ensuring that it will run at its greatest efficiency. Furthermore, metering is essential after the CHP system is installed to verify accurate savings. It is a very challenging task to measure the thermal energy flows in CHPs, as it involves high temperature conditions and various types of heat transfer fluids within a harsh environment. FLUXUS® Energy provides an elegant, precise and reliable solution for both new and existing CHPs helping to fulfill governmental requirements and optimising their operation. Tasks of FLUXUS® Energy District Energy, Operations, Distribution and Building Loads ______ Monitor usage for billing ______ Metering and Verification for “Green Building” certification ______ Building Oversight Management Systems ______ Load Balancing ______ Submetering ______ Energy Optimisation ______ Energy Audits ______ Metering & Verification ______ Retrofit ______ Billing ______ Water Control / Leak Detection ______ Demand Response ______ Combined Heat and Power (CHP) Simultaneous heat quantity measurement on both circuits of a heat exchanger (2 flow channels, 4 temperature inputs)
  • 6. * under reference conditions and with v > 0.15 m/s ** if reference uncertainty better than 0.2% For more information, see the corresponding technical specifications. FLUXUS® Energy: Fully integrated permanent or portable thermal energy metering system. Calculation per EN1434 (ultrasonic clamp-on transit-time flow measurement, temperature measurement with clamp-on or insert temperature sensors) Quantities of measurement: Instantaneous thermal power output (Thermal Energy Calculation as per EN1434), totalized thermal energy, volume and mass flow, temperature Ts , Tr , ΔT, flow velocity, liquid's sound speed, signal strength Units: W, Wh, J, J/h, BTU, BTU/hour, Tons, Tons/hour, etc . Flow velocity: 0.01 to 25 m/s Repeatability: 0.15% of reading ± 0.01 m/s Accuracy, volume flow*: factory calibrated: 1.2 % of reading, ± 0.01 m/s field calibrated: 0.5% of reading, ± 0.01 m/s ** Accuracy, temperature measurement: ± 0.15 °C with matched clamp-on RTDs (Class A, EN1434 compliant) Types: Pt100 / Pt1000 clamp-on and insert sensors, Construction: 4-wire Platinum RTD Integrated data logger: typically stores 2 years data at 15 min storage rate Outputs types: Analog: mA, V, pulse, frequency Communication: RS485 (for portable unit), Modbus RTU/485, Modbus ITCP, BACnet/IP, MBus, MSTP, HART (further protocols available on request) Technical Data BUDISTRICTHEATINGV1-1EN01/2017Subjecttochangewithoutnotification www.flexim.com FLEXIM GmbH Berlin, Germany Phone: +49 30 93 66 76 60 info@flexim.de FLEXIM Instruments Benelux B.V. Berkel en Rodenrijs, Netherlands Phone: +31 10 24 92 333 benelux@flexim.com FLEXIM France SARL Strasbourg, France Phone: +33 3 88 27 78 02 info@flexim.fr FLEXIM Instruments UK Ltd. Northwich, UK Phone: +44 1606 781 420 sales@flexim.co.uk FLEXIM Middle East Dubai, U.A.E. Phone: +971 4430 5114 salesme@flexim.com FLEXIM Instruments Asia Pte Ltd. Singapore, Singapore Phone: +65 67 94 53 25 salessg@flexim.com FLEXIM Instruments China Shanghai, China Phone: +86 21 64 95 75 20 shanghai@flexim.com FLEXIM S.A. Santiago de Chile, Chile Phone: +56 22 32 03 62 80 info@flexim.cl FLEXIM Service and Support Center South America Esco Argentina S.A., Buenos Aires Phone: +54 11 49 20 71 00 flexim@escoarg.com.ar www.escoarg.com.ar FLEXIM More than 25 years of experience in clamp-on ultrasonic metering