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Craft Brewery Sanitation Program
™
BREWBREW
Providing Quality Maintenance and Chemical Specialty Solutions with Unparalleled Customer Service
Protect Your Brand!
√ Complete Line of Cleaners/Sanitizers
√ SSOP Support
√ GHS Training
√ Local Deliveries/Support
Starting Materials
Everything that comes into contact with the yeast must be sterilized. The wort
leaving the kettle has been through the boiling process and therefore should be
relatively sterile. But if the wort cooling system is not clean, contamination can be
introduced before it enters the fermentation vessel.
Contamination Can Infiltrate from a Number of Sources
4. Monitor & Review			
Data
3. Upload Into				
CompuClean
1. Swab Surface 2. Snap Swab & Insert			
Into ATP Meter
Using ATP to Detect Contamination
Brewing Plant
Any surface that comes into contact with wort, beer, or yeast, should be thoroughly
cleaned and sterilized (i.e. vessels, piping, and implements). Soiled surfaces can
support a microbiological growth that can be introduced into the beer.Any recurrent
contamination may indicate the presence of a biofilm. Biofilms are particularly
difficult to clean, as they can bind strongly to the vessel or pipe. Localization of the
biofilm may be necessary before adequate cleaning can be performed.
The Brewing Environment
Microorganisms are ever-present in the air, often in association with dust particles
or airborne moisture droplets. They can also be introduced to the environment by
insects and other pests.Every effort must be made to keep the brewing environment
as clean as possible and to minimize the ingress of outside contamination.Wherever
possible all vessels should be covered to reduce the risk of aerial contamination.
The craft beer industry is fortunate, from a safety standpoint, that no pathogens can survive in beer with
normal alcohol content, bitterness, carbonation, and pH. However, sanitation is the first step in a great
brew process and a step that must be repeated as necessary throughout the process to protect your
brand. Whether it is manual cleaning or an automated process, sanitation is serious business—and
you need a sanitation partner who can ensure that you are cleaning effectively, efficiently, and safely.
Sanitation is the Key
A properly managed sanitation program greatly reduces the risk of contamination.
Wild Yeast
Any yeast that is not deliberately used and under full control.
•	 Contamination can occur if the pitching/cropping yeast
is in contact with air.
•	 Wild yeasts are not killed by acid washing and therefore
production yeast contaminated with wild yeast needs to
be discarded to avoid product defect.
Bacteria
•	 Can grow rapidly in wort and beer—fresh wort must be
pitched as soon as possible with active yeast to prevent
bacterial growth.
•	 Bacteria can cause off-flavors and compete with yeast
for essential nutrients.
Types of Bacteria Found in the Brewing Process
Most contaminants will produce off-flavors, acids and non-desirable aromas. They can
also produce hazy beer and films. They may compete with the production strain for
essential nutrients; they can also induce stuck fermentation or over-attenuated beers.
There are two major groups of microorganisms responsible for contaminating wort and
beer: 1) Wild Yeast and 2) Bacteria.
Poor Sanitation Affects the Quality of the Beer
BACTERIA TYPE CHARACTERISTICS NEGATIVE IMPACT
Lactic Acid Bacteria High tolerance to low pH, high alcohol and hop extracts Causes spoilage
Common Brewers Bacteria
Typically found in wort, not likely to grow in beer
unless high pH
Causes spoilage and off-flavors
Acetic Acid Bacteria Produces vinegar (acetic acid) from ethanol Causes off-flavors
Pectinatus and
Megasphaera
Produces acetic acid Causes turbidity and off-flavors
Zymomonas Mostly present in ale breweries Causes spoilage
BACTERIA
YEAST
Acid-Based Detergents
•	 Commonly used in a two-step sequential cleaning regiment with alkaline detergents.
•	 Primarily used for the prevention or removal of beerstone, water scale (calcium and magnesium carbonates),
and aluminum oxide.
•	 Will not work for heavy soils, tannins, hop oils, resins, and glucans.
High Acid Cleaner FP
High active liquid phosphoric acid quickly removes beerstone, protein material resins and yeasts, and hard
water scale from stainless steel. Fragrance and dye-free.
pH: < 1.0
Acid Blend FP
Nitric, phosphoric acid blend used for passivation and to remove iron and other inorganic deposits from
tank surfaces. Fragrance and dye-free.
pH: < 1.0
Cleaning Agents
Spartan Chemical offers two types of cleaning detergents: alkaline-based and acid-based. Our powerful cleaning
agents are formulated with surfactants, chelating agents, and emulsifiers to enhance the effectiveness of the products.
Capable of penetrating deep soil deposits, Spartan cleaners efficiently break the soil into fine particles and hold them
in suspension so that they do not redeposit on the cleaned surface. Calcium and magnesium salts (beerstone) are
liberated and rinsed clean away.
Alkaline-Based Detergents
•	 Effective in removing organic soils (i.e., oils, fats, proteins, starches, and carbohydrates) encountered in brewing.
•	 Will not remove calcium oxalate and other inorganic compounds that lead to a build-up of beerstone.
Cleaning
Cleaning proceeds sanitation and prepares the way for sanitation treatment by removing organic/inorganic
residues and microorganisms from the brewery equipment.
Caustic Cleaner FP
Effective in dissolving proteinaceous soils and fatty oils by saponification. A natural choice for
cleaning sludge off the bottoms of boilers and cleaning beer kegs. Heavy duty, high alkaline,
low foaming liquid cleans soil from tanks, kettles, mashers, and lines. Attacks and removes
sugars and carbohydrate residues. Fragrance and dye-free.
pH: 14.0
LFC
Used for a great variety of cleaning tasks including removing tannin deposits, LFC can be used
in CIP systems for occasional purge treatments or to brighten stainless steel. Fragrance and
dye-free.
pH: 13.0–14.0
318960 318955 318930 318915 318905
275 gal 55 gal 30 gal 15 gal 5 gal
307560 307555 307530 307515 307505 307504
275 gal 55 gal 30 gal 15 gal 5 gal 1 gal x4
308260 308255 308230 308215 308205 308204
275 gal 55 gal 30 gal 15 gal 5 gal 1 gal x4
312455 312405
55 gal 5 gal
Sanitizing Agents
Spartan offers a full line of sanitizers for each step of the brewing process.After surfaces
have been completely cleaned and rinsed, a sanitizer cycle will ensure that unwanted
microorganisms are reduced to acceptable levels in brewing.
Sanitizing
Local Delivery & Support
Sanitizing reduces the surface population of viable microorganisms after cleaning and prevents
microbial growth on the brewery equipment.
While Spartan Chemical spans 5 continents, our most important location is the one nearest
you. In the U.S. alone, we’ve assembled more than 500 strategically located distributor points,
supported by 60 Regional Managers, all focused on providing LOCAL support and deliveries
when and where you need it.
SparCHLOR®
Widely used in the beer brewing industry, chlorine compounds like SparCHLOR offer broad
spectrum germicidal action to effectively and affordably sanitize tanks and kettles, leaving
minimal residue or film on surfaces.
pH: 12.5–13.0
PAA Sanitizer FP
A peroxyacetic acid and hydrogen peroxide-based sanitizer/disinfectant for sanitizing fermenter
and brite tanks, as well as heat exchanger and parts sanitation. Provides broad spectrum
sanitizing activity with no foam or phosphates.
pH: < 1.0
309060 309055 309030 309015 309005 309004
275 gal 55 gal 30 gal 15 gal 5 gal 1 gal x4
313955 313904
52 gal 4.3 gal
SCC 8/2013
SSOPs
(Sanitation Standard Operating Procedures)
APPLICATION: Brewing Fermentation Tank
FREQUENCY: After every 3rd batch or at least once per week
Personal Protective Equipment (PPE) Needed:
A.
Gloves
B.
Safety Goggles
Chemicals Needed:
A.
Caustic Cleaner FP
B.
High Acid Cleaner FP
C.
PAA
Tools Needed:
A.
Measuring Cup
CLEANING PROCEDURES:
1. Apply recommended Personal Protective Equipment (PPE).
2. Fill tank with a sufficient amount of water to circulate through the tank.
(25 gallons or more if needed)
3. Add Caustic Cleaner at 4 oz/gallon.
4. Allow solution to circulate through CIP for 10 minutes.
5. Drain and Flush with PAA at 1 oz/gallon.
6. Rinse with fresh water.
7. Every 3rd batch clean with High Acid Cleaner at 4 oz per gallon in sufficient
amount of water to circulate for 10 minutes. (25 gallons or more if needed)
8. Drain and clean with a solution of Caustic Cleaner at 4 oz/gallon for 10 minutes.
9. Drain and Circulate with a solution of PAA at 1oz/gallon.
10.Rinse thoroughly with water.
Special Notes:
 Use caution when walking on wet floors.
 Employees who are not familiar with safety procedures or proper
chemical usage or handling should notify supervisor before proceeding.
SCC 8/2013
SSOPs(Sanitation Standard Operating Procedures)
APPLICATION: Brewhouse TankFREQUENCY: After every 3rd batch or at least once per week
Personal Protective Equipment (PPE) Needed:
A.
GlovesB.
Safety GogglesChemicals Needed:A.
Caustic Cleaner FP
B.
High Acid Cleaner FP
C.
PAA
Tools Needed:
A.
Measuring Cup
CLEANING PROCEDURES:
1. Apply recommended Personal Protective Equipment (PPE).
2. Fill tank with a sufficient amount of water to circulate through the tank.
(25 gallons or more if needed)
3. Add Caustic Cleaner at 4 oz/gallon.
4. Allow solution to circulate through CIP for 10 minutes.
5. Drain and Circulate with High Acid Cleaner at 4 oz/gallon.
6. Drain and circulate with a solution of PAA at 1 oz/gallon of water.
7. Rinse clean with water.Special Notes: Use caution when walking on wet floors.
 Employees who are not familiar with safety procedures or proper
chemical usage or handling should notify supervisor before proceeding.
Chlorinated Degreaser
Heavy-duty, liquid concentrate with bleach cleaning
action. High foaming solution removes proteins and
sugars from surfaces. No dyes, perfume or VOCs.
pH: 13.0–13.5
Chlorinated Plus
Chlorinated Plus is an ultra heavy-duty, strong alkaline,
high foam, concentrated degreaser, fortified with bleach.
Formulated for heavily soiled surfaces and equipment
contaminated with carbohydrates and sugars.
pH: 13.5–14.0
Peroxy Protein Remover, Whitener & Cleaner
Hydrogen peroxide-based cleaner removes light to
medium soils from all types of surfaces. Whitens and
brightens grout.
pH: 2.0–3.0
Sani-T-10®
Plus
Quat-based sanitizer specifically formulated for food and
beverage processing applications. Can be used for no
rinse sanitizing at 150ppm to 400ppm. EPA Reg. #10324-
117-5741
pH: 7.5
Sani-Tyze®
Ready-to-use, quaternary-based cleaner, sanitizer and
deodorizer with a 60-second kill time. EPA Reg. No. 10324-107-
5741
pH: 6.0–8.0
Lite'n Foamy®
E2 Sanitizing Hand Wash
Fragrance-free, foaming, anti-bacterial hand wash. For use in
food processing and service areas.
pH: 4.0–6.5
Lite'n Foamy®
E3 Hand Sanitizer
Fragrance-free, foaming, anti-bacterial hand sanitizer. For use in
food processing and service areas.
pH: 4.0–6.5
SparClean®
Super Suds
Delivers powerful cleaning and long-lasting, luxurious suds.
Formulated with Aloe, Super Suds aggressively emulsifies and
removes baked-on grease or food soils while conditioning hands.
Plus, the powerful grease-cutting formula is concentrated, so you
can use less to wash more.
pH: 6.5–7.5
© SCC 12/14 L7661
Distributed by:
GUARANTEE:Spartan’s modern manufacturing and laboratory control insure uniform quality.If dissatisfied with performance of product, any unused
portion may be returned for credit within one year of the date of manufacture.Use product as directed and read all precautionary statements.
Be sure to read all Directions, Precautionary and First Aid Statements on product labels before use of these or any Spartan products.
Material Safety Data Sheets for all Spartan products are available from your authorized Spartan Distributor or by visiting
www.spartanchemical.com
KEY
Kosher Certified
National Sanitation Foundation
Fermenter
Kettle
Masher
Training System
Brewhouse General Cleaning
Overall facility cleanliness will contribute to a better product and a solid brand. Spartan has you covered
from the front to the back of the house.
Training and Compliance Tools
Craft Brewer SSOPs

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Craft Brewery Sanitation ProgramTM

  • 1. Craft Brewery Sanitation Program ™ BREWBREW Providing Quality Maintenance and Chemical Specialty Solutions with Unparalleled Customer Service Protect Your Brand! √ Complete Line of Cleaners/Sanitizers √ SSOP Support √ GHS Training √ Local Deliveries/Support
  • 2. Starting Materials Everything that comes into contact with the yeast must be sterilized. The wort leaving the kettle has been through the boiling process and therefore should be relatively sterile. But if the wort cooling system is not clean, contamination can be introduced before it enters the fermentation vessel. Contamination Can Infiltrate from a Number of Sources 4. Monitor & Review Data 3. Upload Into CompuClean 1. Swab Surface 2. Snap Swab & Insert Into ATP Meter Using ATP to Detect Contamination Brewing Plant Any surface that comes into contact with wort, beer, or yeast, should be thoroughly cleaned and sterilized (i.e. vessels, piping, and implements). Soiled surfaces can support a microbiological growth that can be introduced into the beer.Any recurrent contamination may indicate the presence of a biofilm. Biofilms are particularly difficult to clean, as they can bind strongly to the vessel or pipe. Localization of the biofilm may be necessary before adequate cleaning can be performed. The Brewing Environment Microorganisms are ever-present in the air, often in association with dust particles or airborne moisture droplets. They can also be introduced to the environment by insects and other pests.Every effort must be made to keep the brewing environment as clean as possible and to minimize the ingress of outside contamination.Wherever possible all vessels should be covered to reduce the risk of aerial contamination.
  • 3. The craft beer industry is fortunate, from a safety standpoint, that no pathogens can survive in beer with normal alcohol content, bitterness, carbonation, and pH. However, sanitation is the first step in a great brew process and a step that must be repeated as necessary throughout the process to protect your brand. Whether it is manual cleaning or an automated process, sanitation is serious business—and you need a sanitation partner who can ensure that you are cleaning effectively, efficiently, and safely. Sanitation is the Key A properly managed sanitation program greatly reduces the risk of contamination. Wild Yeast Any yeast that is not deliberately used and under full control. • Contamination can occur if the pitching/cropping yeast is in contact with air. • Wild yeasts are not killed by acid washing and therefore production yeast contaminated with wild yeast needs to be discarded to avoid product defect. Bacteria • Can grow rapidly in wort and beer—fresh wort must be pitched as soon as possible with active yeast to prevent bacterial growth. • Bacteria can cause off-flavors and compete with yeast for essential nutrients. Types of Bacteria Found in the Brewing Process Most contaminants will produce off-flavors, acids and non-desirable aromas. They can also produce hazy beer and films. They may compete with the production strain for essential nutrients; they can also induce stuck fermentation or over-attenuated beers. There are two major groups of microorganisms responsible for contaminating wort and beer: 1) Wild Yeast and 2) Bacteria. Poor Sanitation Affects the Quality of the Beer BACTERIA TYPE CHARACTERISTICS NEGATIVE IMPACT Lactic Acid Bacteria High tolerance to low pH, high alcohol and hop extracts Causes spoilage Common Brewers Bacteria Typically found in wort, not likely to grow in beer unless high pH Causes spoilage and off-flavors Acetic Acid Bacteria Produces vinegar (acetic acid) from ethanol Causes off-flavors Pectinatus and Megasphaera Produces acetic acid Causes turbidity and off-flavors Zymomonas Mostly present in ale breweries Causes spoilage BACTERIA YEAST
  • 4. Acid-Based Detergents • Commonly used in a two-step sequential cleaning regiment with alkaline detergents. • Primarily used for the prevention or removal of beerstone, water scale (calcium and magnesium carbonates), and aluminum oxide. • Will not work for heavy soils, tannins, hop oils, resins, and glucans. High Acid Cleaner FP High active liquid phosphoric acid quickly removes beerstone, protein material resins and yeasts, and hard water scale from stainless steel. Fragrance and dye-free. pH: < 1.0 Acid Blend FP Nitric, phosphoric acid blend used for passivation and to remove iron and other inorganic deposits from tank surfaces. Fragrance and dye-free. pH: < 1.0 Cleaning Agents Spartan Chemical offers two types of cleaning detergents: alkaline-based and acid-based. Our powerful cleaning agents are formulated with surfactants, chelating agents, and emulsifiers to enhance the effectiveness of the products. Capable of penetrating deep soil deposits, Spartan cleaners efficiently break the soil into fine particles and hold them in suspension so that they do not redeposit on the cleaned surface. Calcium and magnesium salts (beerstone) are liberated and rinsed clean away. Alkaline-Based Detergents • Effective in removing organic soils (i.e., oils, fats, proteins, starches, and carbohydrates) encountered in brewing. • Will not remove calcium oxalate and other inorganic compounds that lead to a build-up of beerstone. Cleaning Cleaning proceeds sanitation and prepares the way for sanitation treatment by removing organic/inorganic residues and microorganisms from the brewery equipment. Caustic Cleaner FP Effective in dissolving proteinaceous soils and fatty oils by saponification. A natural choice for cleaning sludge off the bottoms of boilers and cleaning beer kegs. Heavy duty, high alkaline, low foaming liquid cleans soil from tanks, kettles, mashers, and lines. Attacks and removes sugars and carbohydrate residues. Fragrance and dye-free. pH: 14.0 LFC Used for a great variety of cleaning tasks including removing tannin deposits, LFC can be used in CIP systems for occasional purge treatments or to brighten stainless steel. Fragrance and dye-free. pH: 13.0–14.0 318960 318955 318930 318915 318905 275 gal 55 gal 30 gal 15 gal 5 gal 307560 307555 307530 307515 307505 307504 275 gal 55 gal 30 gal 15 gal 5 gal 1 gal x4 308260 308255 308230 308215 308205 308204 275 gal 55 gal 30 gal 15 gal 5 gal 1 gal x4 312455 312405 55 gal 5 gal
  • 5. Sanitizing Agents Spartan offers a full line of sanitizers for each step of the brewing process.After surfaces have been completely cleaned and rinsed, a sanitizer cycle will ensure that unwanted microorganisms are reduced to acceptable levels in brewing. Sanitizing Local Delivery & Support Sanitizing reduces the surface population of viable microorganisms after cleaning and prevents microbial growth on the brewery equipment. While Spartan Chemical spans 5 continents, our most important location is the one nearest you. In the U.S. alone, we’ve assembled more than 500 strategically located distributor points, supported by 60 Regional Managers, all focused on providing LOCAL support and deliveries when and where you need it. SparCHLOR® Widely used in the beer brewing industry, chlorine compounds like SparCHLOR offer broad spectrum germicidal action to effectively and affordably sanitize tanks and kettles, leaving minimal residue or film on surfaces. pH: 12.5–13.0 PAA Sanitizer FP A peroxyacetic acid and hydrogen peroxide-based sanitizer/disinfectant for sanitizing fermenter and brite tanks, as well as heat exchanger and parts sanitation. Provides broad spectrum sanitizing activity with no foam or phosphates. pH: < 1.0 309060 309055 309030 309015 309005 309004 275 gal 55 gal 30 gal 15 gal 5 gal 1 gal x4 313955 313904 52 gal 4.3 gal
  • 6. SCC 8/2013 SSOPs (Sanitation Standard Operating Procedures) APPLICATION: Brewing Fermentation Tank FREQUENCY: After every 3rd batch or at least once per week Personal Protective Equipment (PPE) Needed: A. Gloves B. Safety Goggles Chemicals Needed: A. Caustic Cleaner FP B. High Acid Cleaner FP C. PAA Tools Needed: A. Measuring Cup CLEANING PROCEDURES: 1. Apply recommended Personal Protective Equipment (PPE). 2. Fill tank with a sufficient amount of water to circulate through the tank. (25 gallons or more if needed) 3. Add Caustic Cleaner at 4 oz/gallon. 4. Allow solution to circulate through CIP for 10 minutes. 5. Drain and Flush with PAA at 1 oz/gallon. 6. Rinse with fresh water. 7. Every 3rd batch clean with High Acid Cleaner at 4 oz per gallon in sufficient amount of water to circulate for 10 minutes. (25 gallons or more if needed) 8. Drain and clean with a solution of Caustic Cleaner at 4 oz/gallon for 10 minutes. 9. Drain and Circulate with a solution of PAA at 1oz/gallon. 10.Rinse thoroughly with water. Special Notes:  Use caution when walking on wet floors.  Employees who are not familiar with safety procedures or proper chemical usage or handling should notify supervisor before proceeding. SCC 8/2013 SSOPs(Sanitation Standard Operating Procedures) APPLICATION: Brewhouse TankFREQUENCY: After every 3rd batch or at least once per week Personal Protective Equipment (PPE) Needed: A. GlovesB. Safety GogglesChemicals Needed:A. Caustic Cleaner FP B. High Acid Cleaner FP C. PAA Tools Needed: A. Measuring Cup CLEANING PROCEDURES: 1. Apply recommended Personal Protective Equipment (PPE). 2. Fill tank with a sufficient amount of water to circulate through the tank. (25 gallons or more if needed) 3. Add Caustic Cleaner at 4 oz/gallon. 4. Allow solution to circulate through CIP for 10 minutes. 5. Drain and Circulate with High Acid Cleaner at 4 oz/gallon. 6. Drain and circulate with a solution of PAA at 1 oz/gallon of water. 7. Rinse clean with water.Special Notes: Use caution when walking on wet floors.  Employees who are not familiar with safety procedures or proper chemical usage or handling should notify supervisor before proceeding. Chlorinated Degreaser Heavy-duty, liquid concentrate with bleach cleaning action. High foaming solution removes proteins and sugars from surfaces. No dyes, perfume or VOCs. pH: 13.0–13.5 Chlorinated Plus Chlorinated Plus is an ultra heavy-duty, strong alkaline, high foam, concentrated degreaser, fortified with bleach. Formulated for heavily soiled surfaces and equipment contaminated with carbohydrates and sugars. pH: 13.5–14.0 Peroxy Protein Remover, Whitener & Cleaner Hydrogen peroxide-based cleaner removes light to medium soils from all types of surfaces. Whitens and brightens grout. pH: 2.0–3.0 Sani-T-10® Plus Quat-based sanitizer specifically formulated for food and beverage processing applications. Can be used for no rinse sanitizing at 150ppm to 400ppm. EPA Reg. #10324- 117-5741 pH: 7.5 Sani-Tyze® Ready-to-use, quaternary-based cleaner, sanitizer and deodorizer with a 60-second kill time. EPA Reg. No. 10324-107- 5741 pH: 6.0–8.0 Lite'n Foamy® E2 Sanitizing Hand Wash Fragrance-free, foaming, anti-bacterial hand wash. For use in food processing and service areas. pH: 4.0–6.5 Lite'n Foamy® E3 Hand Sanitizer Fragrance-free, foaming, anti-bacterial hand sanitizer. For use in food processing and service areas. pH: 4.0–6.5 SparClean® Super Suds Delivers powerful cleaning and long-lasting, luxurious suds. Formulated with Aloe, Super Suds aggressively emulsifies and removes baked-on grease or food soils while conditioning hands. Plus, the powerful grease-cutting formula is concentrated, so you can use less to wash more. pH: 6.5–7.5 © SCC 12/14 L7661 Distributed by: GUARANTEE:Spartan’s modern manufacturing and laboratory control insure uniform quality.If dissatisfied with performance of product, any unused portion may be returned for credit within one year of the date of manufacture.Use product as directed and read all precautionary statements. Be sure to read all Directions, Precautionary and First Aid Statements on product labels before use of these or any Spartan products. Material Safety Data Sheets for all Spartan products are available from your authorized Spartan Distributor or by visiting www.spartanchemical.com KEY Kosher Certified National Sanitation Foundation Fermenter Kettle Masher Training System Brewhouse General Cleaning Overall facility cleanliness will contribute to a better product and a solid brand. Spartan has you covered from the front to the back of the house. Training and Compliance Tools Craft Brewer SSOPs