Yarn Geometry

Student Name: MD Ashraful Islam
Shafiqul Islam Shanto
Shahin Alam
Johorul Islam
Fazly Rabbi
Department: Textiles
Presentation submitted to:
Nur Nahar Akter
Senior lecturer
Department of textile engineering
Welcome To My Presentation !
Presentation topic:
Introduction and application of Yarn Geometry
What is Textiles ?
Textile is a very widely used term which includes:
 All kinds of fiber
(Cotton, Jute, Wool, Polyester, Viscose )
 All kinds of Process
(Spinning, Weaving, Knitting, Dyeing, Printing, Finishing)
 All kinds of machineries
(Spinning machineries, Weaving machineries,
Knitting machineries, Dyeing machineries)
 To convert textile into finished or end use products (Garments,,
Technical textiles, Geo textiles, Medical textiles)
What is yarn?
According to textile institute, yarn may be defined as a
product of substantial length & relatively small cross
section consisting of fibers or filament with or without
twist. It has some characteristics:-
-Tensile strength
-High flexibility
-Extensibility
Classification of yarn according to structure:
 Continuous filament yarn
 Staple yarn
 Core spun yarn
 Novelty yarn
 Stretch yarn
 High bulk yarn
Continuous filament yarn
 Continuous filament yarns are the simplest in the
structure.
 Manufactured By a solution in forced through very fine
holes of spinneret at which point.
The solution solidified by according-
coagulation (in wet processing)
evaporation (in dry process)
and cooling (in melt processes)
Continuous filament yarn
Properties of Continuous filament yarn:
It has excellent Strength
Excellent Uniformity
Less tactile qualities
Low comfort and a pleasing appearance
Staple yarn:
 Yarn in which a number of discontinuous fibers are
held together generally by twisting is called staple yarn
Properties of staple yarn:
Staple yarn has good tactile qualities
Good covering power
Excellent comfort factors
Good handle properties
But are not strong & uniform
Core spun yarn/ complex yarn
Core spun yarn are two component structure with core &
sheth. Generally continuous filament yarn is used as core and
staple fibers are used as sheth covering.
This types of yarn has two properties:
 Functional properties
 Aesthetic properties
Core spun yarn
Novelty yarn:
 Novelty yarn are design for decorative rather than
functional properties.They are usually uneven in size,
varied in color or modified appearance by the presence
of irregularities during their formation.
Novelty yarn
Stretch yarn:
Yarn that have been programmed for extra-ordinary
extensibility are known as stretch yarn. They can be
extended from one & one half to twist in their normal
length
Stretch yarn
High bulk yarn:
 High bulk yarn is a staple or continuous filament yarn.
It has normal extensibility .Great covering power with
little wt. is possible.
High bulk yarn
What is yarn Designation?
 The factor which are required to express yarn structure and
properties wholly, are called yarn designation.
 The factors of yarn designation are:-
 Yarn Count / Linear Density.
 No. of Filaments.
 Fibre components.
 No. of components in folding.
 Direction & amount of twist.
Properties of Ideal Yarns
 The yarn in circular in cross-section and is uniform along its length.
 Yarn is composed of concentric layers of different radial.
 Each fibre follows a uniform helical path around one of the concentric
cylinder so that its distance from yarn axis remains constant.
 A fibre at the center will follow a straight line of the axis.
 The axis of circular cylinders coir sides with yarn axis.
 Every filament in the yarn will have the same amount of twist per unit
length.
 The yarn consists of very large number of filaments.
packing of fiber in yarn
Fiber arrangement in yarn cross section is called packing
of fiber in yarn.
It cab be described by two basic forms:-
 Open packing
 Close packing/Hexagonal packing
Open packing
 Open packing is that in which the fibers lie in layers
between successive concentric circles. At the center of
circular fibers, There is a single fiber around this six
fibers can be packed to that all seven fibers are
touching. Then third layer and successive layer create
by some manner.
Yarn Geometry
Close packing/Hexagonal packing
 Close packing is that in which the fibers fit into a
hexagonal pattern. Here with a single fiber core, close
packing of circular fibers given a yarn with a hexagonal
outline in which all are touching each other.
Close packing
Packing density
 Packing density may be defined as the ratio of specific
volume of fibers in yarn to the specific volume of yarn
after packing.
 Maximum density value for filament yarn 1
 Packing density value for staple yarn 0.60 to 0.65
Optimum twist factor
The twist factor at which maximum strength is
achieved in any given staple yarn is called optimum
twist factor.The optimum twist factor of a yarn
depends on following factors:-
 Fiber length
 Fiber fineness
 Frictional properties of fiber
 Count of yarn
Twist contraction
Twist contraction may be defined as the change in
length of yarn during twisting. when yarns are twisted,
they contract because of the longer path followed by the
fibers.
The contraction defined in two ways
Contraction factor
Retraction factor
Contraction factor
 The factor by which the draft must be increased in order to
prevent the decrease in yarn count or size due to twist
contraction. contraction factor represents by Cy .
Retraction factor
 Retraction factor represents the fractional decrease in
length or increase in linear density of filament yarn during
twisting.
 Retraction factor represents by Ry
Basic geometry of twisted yarn
 R- Yarn radius
 r-radius of cylinder containing helical path of particular fiber (cm)
 T- Yarn twist, turns per unit length (cm)
 h- length of yarn having one turns of twist (cm)
 α- surface angle of twist at radius R
 θ- corresponding helical angle at radius r
 l –length of fiber in one turn of twist at radius r
 L- length of fiber in one turn of twist at radius R
Idealized yarn geometry
Yarn Geometry
Yarn Geometry
Basic geometry of twisted yarn
 R- Yarn radius
 r-radius of cylinder containing helical path of particular fiber (cm)
 T- Yarn twist, turns per unit length (cm)
 h- length of yarn having one turns of twist (cm)
 α- surface angle of twist at radius R
 θ- corresponding helical angle at radius r
 l –length of fiber in one turn of twist at radius r
 L- length of fiber in one turn of twist at radius R
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
Yarn Geometry
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Yarn Geometry

  • 1. Student Name: MD Ashraful Islam Shafiqul Islam Shanto Shahin Alam Johorul Islam Fazly Rabbi Department: Textiles Presentation submitted to: Nur Nahar Akter Senior lecturer Department of textile engineering
  • 2. Welcome To My Presentation !
  • 3. Presentation topic: Introduction and application of Yarn Geometry
  • 4. What is Textiles ? Textile is a very widely used term which includes:  All kinds of fiber (Cotton, Jute, Wool, Polyester, Viscose )  All kinds of Process (Spinning, Weaving, Knitting, Dyeing, Printing, Finishing)  All kinds of machineries (Spinning machineries, Weaving machineries, Knitting machineries, Dyeing machineries)  To convert textile into finished or end use products (Garments,, Technical textiles, Geo textiles, Medical textiles)
  • 5. What is yarn? According to textile institute, yarn may be defined as a product of substantial length & relatively small cross section consisting of fibers or filament with or without twist. It has some characteristics:- -Tensile strength -High flexibility -Extensibility
  • 6. Classification of yarn according to structure:  Continuous filament yarn  Staple yarn  Core spun yarn  Novelty yarn  Stretch yarn  High bulk yarn
  • 7. Continuous filament yarn  Continuous filament yarns are the simplest in the structure.  Manufactured By a solution in forced through very fine holes of spinneret at which point. The solution solidified by according- coagulation (in wet processing) evaporation (in dry process) and cooling (in melt processes)
  • 9. Properties of Continuous filament yarn: It has excellent Strength Excellent Uniformity Less tactile qualities Low comfort and a pleasing appearance
  • 10. Staple yarn:  Yarn in which a number of discontinuous fibers are held together generally by twisting is called staple yarn
  • 11. Properties of staple yarn: Staple yarn has good tactile qualities Good covering power Excellent comfort factors Good handle properties But are not strong & uniform
  • 12. Core spun yarn/ complex yarn Core spun yarn are two component structure with core & sheth. Generally continuous filament yarn is used as core and staple fibers are used as sheth covering. This types of yarn has two properties:  Functional properties  Aesthetic properties
  • 14. Novelty yarn:  Novelty yarn are design for decorative rather than functional properties.They are usually uneven in size, varied in color or modified appearance by the presence of irregularities during their formation.
  • 16. Stretch yarn: Yarn that have been programmed for extra-ordinary extensibility are known as stretch yarn. They can be extended from one & one half to twist in their normal length
  • 18. High bulk yarn:  High bulk yarn is a staple or continuous filament yarn. It has normal extensibility .Great covering power with little wt. is possible. High bulk yarn
  • 19. What is yarn Designation?  The factor which are required to express yarn structure and properties wholly, are called yarn designation.  The factors of yarn designation are:-  Yarn Count / Linear Density.  No. of Filaments.  Fibre components.  No. of components in folding.  Direction & amount of twist.
  • 20. Properties of Ideal Yarns  The yarn in circular in cross-section and is uniform along its length.  Yarn is composed of concentric layers of different radial.  Each fibre follows a uniform helical path around one of the concentric cylinder so that its distance from yarn axis remains constant.  A fibre at the center will follow a straight line of the axis.  The axis of circular cylinders coir sides with yarn axis.  Every filament in the yarn will have the same amount of twist per unit length.  The yarn consists of very large number of filaments.
  • 21. packing of fiber in yarn Fiber arrangement in yarn cross section is called packing of fiber in yarn. It cab be described by two basic forms:-  Open packing  Close packing/Hexagonal packing
  • 22. Open packing  Open packing is that in which the fibers lie in layers between successive concentric circles. At the center of circular fibers, There is a single fiber around this six fibers can be packed to that all seven fibers are touching. Then third layer and successive layer create by some manner.
  • 24. Close packing/Hexagonal packing  Close packing is that in which the fibers fit into a hexagonal pattern. Here with a single fiber core, close packing of circular fibers given a yarn with a hexagonal outline in which all are touching each other.
  • 26. Packing density  Packing density may be defined as the ratio of specific volume of fibers in yarn to the specific volume of yarn after packing.  Maximum density value for filament yarn 1  Packing density value for staple yarn 0.60 to 0.65
  • 27. Optimum twist factor The twist factor at which maximum strength is achieved in any given staple yarn is called optimum twist factor.The optimum twist factor of a yarn depends on following factors:-  Fiber length  Fiber fineness  Frictional properties of fiber  Count of yarn
  • 28. Twist contraction Twist contraction may be defined as the change in length of yarn during twisting. when yarns are twisted, they contract because of the longer path followed by the fibers. The contraction defined in two ways Contraction factor Retraction factor
  • 29. Contraction factor  The factor by which the draft must be increased in order to prevent the decrease in yarn count or size due to twist contraction. contraction factor represents by Cy .
  • 30. Retraction factor  Retraction factor represents the fractional decrease in length or increase in linear density of filament yarn during twisting.  Retraction factor represents by Ry
  • 31. Basic geometry of twisted yarn  R- Yarn radius  r-radius of cylinder containing helical path of particular fiber (cm)  T- Yarn twist, turns per unit length (cm)  h- length of yarn having one turns of twist (cm)  α- surface angle of twist at radius R  θ- corresponding helical angle at radius r  l –length of fiber in one turn of twist at radius r  L- length of fiber in one turn of twist at radius R Idealized yarn geometry
  • 34. Basic geometry of twisted yarn  R- Yarn radius  r-radius of cylinder containing helical path of particular fiber (cm)  T- Yarn twist, turns per unit length (cm)  h- length of yarn having one turns of twist (cm)  α- surface angle of twist at radius R  θ- corresponding helical angle at radius r  l –length of fiber in one turn of twist at radius r  L- length of fiber in one turn of twist at radius R