1. RESUME
Position QA/QC Mechanical/Piping Name Faizal R Majeed
Nationality Indian Experience 8+ Years
SUMMARY OF EXPERIENCE
Eight (8+) years of working experience as QA/QC in Construction and Fabrication and in the field of
Inspection (Welding / Piping / Painting/ Static & Rotatory Equipments) particular Oil & Gas Refineries
and Petrochemical Plants. Assigned to Construction, MOC and shutdown activities. Familiar with NDE
coordination and NDE examination such as RT, MT, PT, UT testing, Hydro test, Pneumatic Test,
Service test, Holiday test, Gravity test.
EXPERIENCE
Project : Schem Project Group (SPG) JUBAIL, KSA.
Client : Chevron Philips Chemical (Schem), Fluor Arabia
Position : QA/QC Mechanical/ Piping
Duration : July 2016 – Present
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping/ Painting as per approved
Inspection and Test Plan, projectquality control procedure / applicable codes and standards. Review &
Approve contractor documents. Material inspection and approval. Test package review, list out punch
items, verifying punch “A” clearance, issued for Testing. Visual inspection of welds, tie-in job, verifying
location of tie in. Orifice flange inspection, Painting inspection in filed and contractor laydown.
Witnessing for hydro-testing, holiday testing, Service testing, Punch list closing, gasket & bolts
verification, Bolt torqueing, Reinstatement and MC & PSSR Walk down. Familiar with codes like ASME
B31.1, B31.3 and SAES. Review of plot plan, isometrics with corresponding with the P&ID.
Project : Nylon 6-6(Maintenance)
Client : Petrochemical Conversion Company (PCC), Jubail, KSA
Position : QA/QC Engineer – Commissioning & Startup (CSU)
Duration : October 2015 – December 2015
Duties and Responsibilities:
Responsible for inspections and documentations in Mechanical / piping, as per approved Inspection
and Test Plan, project quality control procedure / applicable codes and standards, Material receiving
and inspection with related documents such as MTC, Delivery Note, Approved Manufacture list.
Dimensional checking of pipe spools Witness for hydro-testing. Conduct line checking on the erected
pipe spools, Checking punch lists, maintain QA/QC documentations, inspection record, Proper ITP,
Coordinating with Contractors, Preparing company quality plan, Monitoring Shutdown activities, Burnout
process for jacketed piping, cleaning activities (Hydro jet) for heat exchanger coils. Monitoring pump
and motor alignment, Dismantling and assembling of transfer pump gear and shaft.
2. Project : Saudi Elastomers Project U& O Plant (Fire Fighting & HVAC
System)
Client : Kemya, Daelim (Hanbo cont, con.company) SABIC
Position : QA/QC Mechanical / Piping / Painting
Duration : November2014- September2015
Duties and Responsibilities:
Responsible for inspections and documentations in Mechanical / piping, as per approved Inspection
and Test Plan, project quality control procedure / applicable codes and standards, Material receiving
and inspection with related documents such as MTC, Delivery Note, Approved Manufacture list.
Dimensional checking of pipe spools, Checking orientation and elevation of Sprinkler heads and Fire
hydrant Boxes. Conductline checking on the erected pipe spools, prepare punch lists, prepare as-built
drawings, weld maps, maintain QA/QC documentations, inspection record, Hydro test, Painting
inspection, same as HVAC chiller water system, Pipe cold insulation. Coordinating with Sub con. SCS
painting yard for Painting and coating inspection. Coordinate with client for inspection.
Project : SADARA Steam Generation Control Buildings. / SATORP Additional
Pipe
Line forSaline Cooling Tower. JUBAIL KSA
Client : Sadara / Satorp (Ghazal Industrial Service GIS) ARAMCO
Position : QA/QC Engineer Mechanical/Piping
Duration : March2014 – September2014
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection of welds, tie-in job, hydro-testing. Conduct line checking on the erected
pipe spools, prepare punch lists, prepare as-built drawings, weld maps, maintain QA/QC
documentations, inspection records, welder’s qualification records, Proper ITP ,Coordinating with 3rd
party for making PQR, Painting and coating inspection.Daily visiting on TEFCO and SAR companies
(sub. Contractor).Coordinate with client for inspection.
Project : Samref Clean Fuel and Yanpet Hydrogen Supply / Marafiq Acid tank
Replacement project. (Fabrication and errection) YANBU, KSA
Client : Worley Parsons Arabia / Yanpet / Samref. (AYTB)/ Marafiq
Position : QA/QC Engineer
Duration : September 2013 –March2014
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection of welds, tie-in job, hydro-testing and holiday testing. Conduct line
checking on the erected pipe spools, prepare punch lists, prepare as-built drawings, weld maps,
maintain QA/QC documentations, inspection records, welder’s qualification records, and material and
equipment certificates and calibration certificates.Daily visiting on Yanbu steel company (sub.
Contractor) coordinate with them. Daily meeting for fabrication of Pressure vessel at Yanbu steel
company .Coordinate with client for inspection.
3. Project : Tie-in and MOC jobs. Saudi Polymer (Spco) JUBAIL, KSA.
Client : S-CHEM (National Chevron Philips). (AYTB)
Position : QA/QC Engineer
Duration : January 2012 - June 2013.
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping/ Painting as per approved
Inspection and Test Plan, project quality control procedure / applicable codes and standards, visual
inspection ofwelds, tie-in job, hydro-testing, holiday testing ( fusion bonded epoxy coat Pipes) Gravity
testing, Service testing, prepare punch lists, prepare as-built drawings, weld maps, maintain QA/QC
documentations, inspection records.Ensure proper preservation of fabrication spools, pipe fittings,
valves and piping specialties. Pump and motor installation and alignment inspection. HDPE (High
Density Poly Ethylene), FRP (Fiber Reinforced Plastic), RTR (Reinforced Thermosetting Resin) pipe
fabrication and errection. Familiar with codes like ASME B31.1, B31.3 and SAES. Review of plot plan,
isometrics with corresponding with the P&ID.
Project : Furnace Retubing works. Shutdown. JUBAIL, KSA.
Client : Al-Jubail United Petro Chemical CO. (JUPC) KSA. (AYTB)
Position : Piping QC Inspector
Duration : December 2011-January 2012
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, visual inspection of Fit-up
and welds inside the furnace. Conducting DPT on bevel ends each tube. Tube errection and welding,
Dimensional checking, Conduct Radio Graphic test on each weld joints. Repair works and make daily
welders joint repair details. Coordinate with welders and Client inspection Specialist.
Project : Al Bayroni Turnaround Shutdown 2009. JUBAIL, KSA.
Client : Al Bayroni (SABIC). (AYTB)
Position : Mechanical QC Inspector
Duration : October 2011-December 2011
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, project quality control procedure / applicable codes and standards, visual inspection of
welds, tie-in job, hydro-testing, holiday testing, prepare punch lists, prepare as-built drawings, weld
maps, maintain QA/QC documentations, inspection records. Checking for revision of isometric drawing
and P&ID.Managing site erection activities. Coordinating with relevant disciplines for line checking,
hydro testing, Reinstatement and mechanical completion. Inspection ofpressure test(Hydro/Pneumatic
and Service Test) according to piping class and testing requirements.Responsible for the cutting,
grinding and welding operations inside the columns and towers for the installation of the new rings as
per the revised drawings.ConductingHydro test for Heat exchangers and DamagedTube changing
activity on Heat exchangers. Supervision of installation of new trays in different towers/columns of the
refinery.
4. Project : Phosphate Ammonium Plant (PAP POROJECT) Ras AlZawr, KSA.
Client : Maa’den (Tekfen)
Position : Piping QC Inspector
Duration : January 2011-June 2011
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection of welds, tie-in job, hydro-testing and holiday testing. Conduct line
checking on the erected pipe spools, prepare punch lists, prepare as-built drawings, weld maps,
maintain QA/QC documentations, inspection records, welder’s qualification records, and material and
equipment certificates and calibration certificates.
Project : Corporate Data Center Cooling Tower Project (Dhahran), KSA
Client : Saudi Aramco (Bezzel Arabia Co.)
Position : Piping QC Inspector
Duration : July 2010-December 2010
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection ofwelds, tie-in job, hydro-testing. Conduct line checking on the erected
pipe spools, prepare punch lists, prepare as-built drawings, weld maps, maintain QA/QC
documentations, inspection records, welder’s qualification records, and material and equipment
certificates and calibration certificates.
Project : Turnaround 2010 EB/SM Plant.JUBAIL, KSA.
Client : S-CHEM. JUBAIL CHEVRON PROJECT (JCP), KSA. (SMH)
Position : Piping QC Inspector
Duration : May 2010-July 2010
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection ofwelds, tie-in job, hydro-testing. Conduct line checking on the erected
pipe spools, prepare punch lists, prepare as-built drawings, weld maps, maintain QA/QC
documentations, inspection records, welder’s qualification records, and material and equipment
certificates and calibration certificates. Check correct location of Blinds, Lock out Tag out(LOTO) of
working system.
Project : Saudi Kayan Olefins Project (Sabic), JUBAIL, KSA.
Client : Saudi Kayan (KBR)
Position : Piping Pre-com Plant Operator
Duration : December 2009-April 2010
Duties and Responsibilities:
Conducting joint walk down with Client and licenser for preparing pre-commissioning punch list for
ensuring the proper reinstatement. Witness leak testand pickling ofprocess pipe lines. Final walk down
5. with client prior to handing over, and prepare punch list for the incomplete work. Weekly Safety walks
through at site with client and contractors to ensure safe working practices are followed by the
contractor’s at site. Verify pressure gauges,Safety reliefvalve calibration certificates, and adequate dial
range and is calibrated Coordination with construction for pending construction. Blinding and flanges in
needful places. Coordinate with the clients and execute the remedial action Responsible for pre-
commissioning and assisting in commissioning activities. Fabricating temporary jump-over’s for flushing
or blowing the system as per client schedule. Preparation of internal punch B points after flushing the
system and re-instatement. Preparation for the joint inspection with client prior to commissioning
activity. Closing the punch points during the commissioning activities and make the system ready for
mechanical completion.
Project : Sharq 3RD Exp: Project (Sabic), JUBAIL, KSA.
Client : Sharq (ShawStone & Webster)
Position : Piping QC Inspector
Duration : August 2008-December 2009
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection ofwelds, tie-in job, hydro-testing. Conduct line checking on the erected
pipe spools, prepare punch lists, prepare as-built drawings, weld maps, maintain QA/QC
documentations, inspection records, welder’s qualification records, and material and equipment
certificates and calibration certificates.
Project : Saudi Kayan Olefins Project (Sabic), JUBAIL, KSA.
Client : Saudi Kayan (KBR)
Position : Piping QC Inspector
Duration : October 2007-June 2008
Duties and Responsibilities:
Responsible for inspections and documentations in welding / piping, as per approved Inspection and
Test Plan, projectquality control procedure / applicable codes and standards, dimensional checking of
pipe spools, visual inspection ofwelds, tie-in job, hydro-testing. Conduct line checking on the erected
pipe spools, prepare punch lists, prepare as-built drawings, weld maps, maintain QA/QC
documentations, inspection records, welder’s qualification records, and material and equipment
certificates and calibration certificates
TECHNICAL QUALIFICATIONS
ASNT LEVEL II – Magnetic Particle Testing (MPT)
ASNT LEVEL II – Liquid Penetrant Testing (DPT)
ASNT LEVEL II – Radiographic Testing (RT)
ASNT LEVEL II – Ultrasonic Testing (UT)
6. EDUCATIONS
Diploma in Mechanical Engineering.
CAD/CAM Mechanical Designing Engineering
Plus Two From BJSM Madathil Higher Secondory School,Kollam,Kerala
SSLC from AV Govt.Boys High School, Thazhava, Karunagappally, Kollam, Kerala.
AWARENESS IN CODES & STANDARDS:
SAES,SABIC,ASME- Sec. IX, ASME-Sec. II, ASME-Sec. V, ASME-B31.3, ASME-B31.1, Aramco,
Satorp standards and specifications.
PERSONEL INFORMATIONS
Contact No. : +966 (0) 540218200 (Saudi)
Email Id : faizalrmajeed@gmail.com
Passport No. : G0166536/ N8681907
Iqama No. : 2312062967
License : Valid Saudi & Indian License.
Marital status : Married
Blood group : o +ve
COMPUTER SKILLS
Operating Systems : Windows XP, Windows 7,8,10 Windows Vista
Software : MS Office suite, AutoCAD- 2007, 2009, 2012, 2014
Unigraphix NX4, Adobe Photoshop & PageMaker, Internet
Skills.
REFERENCE
Mr.Kim R Duncan Mr.Bert White Mr.Venugopal M.Nair
S-CHEM Construction & QA/ QC Manager Corp.QA/QC Manager
Snr.Inspection Specialist Schem Infrastructure Project AYTB Co.Ltd
Jubail Industrial city KSA Tel. +966-13-356-8305 Email-venu@aytb.com
KSA cell-056-925-368 Email-whitel@saudichevron.com
Tel-+966-13-356-8208
Email-duncanr@saudichevron.com
Mr.Karl Heweling Mr. Deuk Hoe Ku Mr. Derek Holmes
Project Manager Hanbo Eng & Cont. Maintenance Manager
Ghazal Industrial Service (GIS) Project Manager SEP Project. Petro Chemical Conversion Co. (PCC)
Tel- +966 550706878 Jubail Industrial City Tel: +966 (0) 13 356-4150 ext. 4940
Email-heweling@hotmail.com Tel- +966 544837631 Email - d.holmes@saudipcc.com
Email – trap9@naver.com
I hereby declare that the above details are true to the best of my knowledge.
DATE: Faizal R Majeed
PLACE: QA/QC Mechanical / Piping