3D printing

Enrico Bassi
Enrico BassiDesigner em opendot srl
3D PRINTING3D PRINTING
INTRODUCTION AND EXAMPLESINTRODUCTION AND EXAMPLES
FINITURA3D PRINTING
A combination of
technologies that,
starting from a virtual
3D-model, realize a solid
object.
The processes are
various, but all use
layering as a printing
technique: The model is
divided in several
sections, and is printed
layer by layer with a solid
material until the object
is created.
RAPID PROTOTYPING
SLS
SLS involves the use of
a high power laser (for
example, a carbon
dioxide laser) to fuse
small particles of plastic,
metal (direct metal laser
sintering), ceramic, or
glass powders into a
mass that has a desired
three-dimensional
shape.
http://en.wikipedia.org/w
iki/Selective_laser_sinteri
ng
SLA
Stereolithography is an
additive manufacturing
process which employs a
vat of liquid ultraviolet
curable photopolymer
"resin" and an ultraviolet
laser to build parts'
layers one at a time.
http://en.wikipedia.org/w
iki/Stereolithography
Z-CORP
http://www.zcorp.com/en
/home.aspx
It's an enterprise that
own a prototype
technology that works
printing on powder. The
final piece can be white
or full color
FDM
The model or part is
produced by extruding
small beads of
thermoplastic material to
form layers as the
material hardens
immediately after
extrusion from the nozzle
http://en.wikipedia.org/w
iki/Fused_deposition_mod
eling
OPENSOURCE FDM:
REPRAP
This was the first project of
an opensource 3D printer
http://reprap.org/wiki/M
ain_Page
REPRAP
WORLD
The opensorce nature of
the project allows the
development of a lot of
other 3D printers
http://reprap.org/mediawik
i/images/e/ec/RFT_timeline
2006-2012.png
OTHER 3D
PRINTERS
Many other projects
came from the original
reprap, without being
necessary related to the
same design.
Sometimes they share
just the philosophy (DIY,
low cost, opensource,
etc.)
YOUR 3D
PRINTER
It's a Sharebot NG with a
double extruder
DIY 3D BIG
PRINTER
One of the biggest DIY
3D printers on the
market is the Jumbo 3D-
Printer PRotos X400
It comes from a reprap
but it has a working area
400x400x350 mm
https://grrf.de/en/blog/20
12/11/22/jumbo-3d-printer-
protos-x400
3D PRINTER +
MILLING
MACHINE
Power wasp is an
example of a
multifunctional machine,
it's a 3D printer that can
become a milling
machine
http://www.wasproject.it/w
/power-wasp/
ROSTOCK MAX
A new concept of 3D
printer. Instead of being
a cartesian printer it was
a delta printer. In theory
it should be able to print
faster with lower
vibrations
http://www.indiegogo.com/Rostoc
http://reprap.org/wiki/Rostock_M
BIG DELTA
Wasp is developing also
a bigger version of the
delta 3D printer that can
prind clay structure
(buildings, houses, etc.)
http://www.wasproject.it/w
/power-wasp/
SLA 3D
PRINTER
First SLA project
“prosumer”.
http://formlabs.com/
SLS FIRST
TESTS
Experiments on SLS by
Sharebot
http://www.sharebot.it/
LOW COST
METAL PRINTER
Printing metal is a pretty
expensive and complex
process. An alternative
to the SLS or Direct
Metal Print is this
process, based on
welding machines.
http://www.3ders.org//arti
cles/20141030-weld3d-
working-on-development-of-
low-cost-3d-metal-
printing.html
BIG
PRINTERS
There are professionals
3D printers that arrive to
a working volume of
1000mm x 800mm x
500mm
http://objet.com/3d-
printers/connex/objet1000
STAMPA DI
CERAMICA
Unfold design products:
some example of
ceramic 3D printers,
modifying a REPRAP
http://www.unfold.be/page
s/projects/items/stratigrap
hic-manufactury
3D PRINTER
FOR
CHOCOLATE
A 3D printer designed to
print with “fluids”.
It prints chocolate as well
as resin, but it works with
silicone or concrete too.
http://www.psfk.com/2012
/01/3d-printer-chocolate-
cupcake.html
MATERIALS
ABS E PLA
The most commons
materials for 3D printers:
ABS and PLA.
The first has good
mechanical properties,
but it's harder to printer
(in particular for large
pieces).
The second one is a
biopolymer, available
also clean, but it melt at
a lower temperature and
it's more fragile.
NYLON
It's a thermopolymer with
very good mechanical
properties, useful for
gears, structures, and
mechanical pieces in
general
It's still not so used, and
not so easy to print.
http://taulman3d.com/ind
ex.html
PRINTABLE
WOOD
It's a mix of PLA and
wood powder. There is a
particular plug-in for the
slicing software that
change the extruder
temperatureto give to the
objects the typical stripe
effect
http://www.3ders.org/art
icles/20121105-finding-
the-proper-temperature-
ranges-for-3d-printing-
APPLICAZIONS
PERSONAL
FABRICATION
The most important
application is the
“personal fabrication”:
the design and the
production of product
with very small markets
http://www.shapeways.com
/blog/archives/1853-The-
10-Most-Favorited-3D-
Printed-Products-of-2012-on-
PRINTED
BRICKS
This project aims to print
bricks with clay or
concrete.
This allows new shapes
and possibilities for the
architects.
http://buildingbytes.info/
ELECTRIC
GUITARS
The bodies of these
guitars or basses are 3D
printed. It's possibile to
buy from cubify.com
http://cubify.com/products/
guitars/index.aspx
PRINTED
BODY PARTS
A very important and
interesting application is
the medical one.
Beside the possibility to
print directly organic
tissue, there are
biocompatible materials
like titanium.
http://www.3ders.org/articl
es/20120203-83-year-old-
woman-got-3d-printed-
mandible.html
MEDICAL
APPLICATION
http://www.3ders.org/articl
es/20130103-3d-printing-
helps-develop-the-world-
smallest-hearing-aid.html
FUNCTIONAL
PROSTHETICS
Prosthetics need to be
modified for every
customer. It's also a
pretty expensive object
to make, in particular in
some countries and for
kids.
http://comingupshorthan
ded.com/
FUNCTIONAL
PROTHESIS 2
An italian start-up that
designed bionic hands,
based on 3D printing and
Arduino.
http://www.youbionic.com
/
3D VENDING
MACHINES
A Virginia Tech vending
machine. The idea is to
don't have products but
machines that make
what you need in real
time
http://www.dreams.me.vt.e
du/dreamvendor/index.html
REPAIRING
OLD
OBJECTS
Sometimes it's almost
impossible or very
expensive to find spare
parts of old object. In
these cases 3D printing
is an interesting
alternative
http://www.3ders.org/articl
es/20121014-replacing-
antique-violin-parts-using-
3d-printing.html
PIECES FOR
THE “LOST
WAX”
PROCESS
PLA can be used as a
wax for the lost wax
process
http://3dtopo.com/lostPLA/
FINAL
PRODUCTS
PRODUCTION
Alcuni pezzi stampati in
3D vengono già venduti
come prodotti finiti. È il
caso di queste cuffie
audio
http://labs.teague.com/201
2/10/01/prototype-as-
product-1330-printable-
headphones/
MYKITA &
MONCLER'S
Occhiali prodotti in
stereolitografia su misura
per chi li indossa
http://www.eyespectacle.
com/2012/10/Mylon-
Mykita.html
3D PRINT IN
FASHION
The design studio
“Continuum fashion” has
been one of the fist
working with 3D printing
for accessories and
shoes.
http://www.continuumfashi
on.com/shoes.php
http://reprap.org/wiki/Main_Page
http://www.shapeways.com/blog/
http://3dprint.com/
http://www.3ders.org
SOURCES
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3D printing

  • 1. 3D PRINTING3D PRINTING INTRODUCTION AND EXAMPLESINTRODUCTION AND EXAMPLES
  • 2. FINITURA3D PRINTING A combination of technologies that, starting from a virtual 3D-model, realize a solid object. The processes are various, but all use layering as a printing technique: The model is divided in several sections, and is printed layer by layer with a solid material until the object is created.
  • 4. SLS SLS involves the use of a high power laser (for example, a carbon dioxide laser) to fuse small particles of plastic, metal (direct metal laser sintering), ceramic, or glass powders into a mass that has a desired three-dimensional shape. http://en.wikipedia.org/w iki/Selective_laser_sinteri ng
  • 5. SLA Stereolithography is an additive manufacturing process which employs a vat of liquid ultraviolet curable photopolymer "resin" and an ultraviolet laser to build parts' layers one at a time. http://en.wikipedia.org/w iki/Stereolithography
  • 6. Z-CORP http://www.zcorp.com/en /home.aspx It's an enterprise that own a prototype technology that works printing on powder. The final piece can be white or full color
  • 7. FDM The model or part is produced by extruding small beads of thermoplastic material to form layers as the material hardens immediately after extrusion from the nozzle http://en.wikipedia.org/w iki/Fused_deposition_mod eling
  • 8. OPENSOURCE FDM: REPRAP This was the first project of an opensource 3D printer http://reprap.org/wiki/M ain_Page
  • 9. REPRAP WORLD The opensorce nature of the project allows the development of a lot of other 3D printers http://reprap.org/mediawik i/images/e/ec/RFT_timeline 2006-2012.png
  • 10. OTHER 3D PRINTERS Many other projects came from the original reprap, without being necessary related to the same design. Sometimes they share just the philosophy (DIY, low cost, opensource, etc.)
  • 11. YOUR 3D PRINTER It's a Sharebot NG with a double extruder
  • 12. DIY 3D BIG PRINTER One of the biggest DIY 3D printers on the market is the Jumbo 3D- Printer PRotos X400 It comes from a reprap but it has a working area 400x400x350 mm https://grrf.de/en/blog/20 12/11/22/jumbo-3d-printer- protos-x400
  • 13. 3D PRINTER + MILLING MACHINE Power wasp is an example of a multifunctional machine, it's a 3D printer that can become a milling machine http://www.wasproject.it/w /power-wasp/
  • 14. ROSTOCK MAX A new concept of 3D printer. Instead of being a cartesian printer it was a delta printer. In theory it should be able to print faster with lower vibrations http://www.indiegogo.com/Rostoc http://reprap.org/wiki/Rostock_M
  • 15. BIG DELTA Wasp is developing also a bigger version of the delta 3D printer that can prind clay structure (buildings, houses, etc.) http://www.wasproject.it/w /power-wasp/
  • 16. SLA 3D PRINTER First SLA project “prosumer”. http://formlabs.com/
  • 17. SLS FIRST TESTS Experiments on SLS by Sharebot http://www.sharebot.it/
  • 18. LOW COST METAL PRINTER Printing metal is a pretty expensive and complex process. An alternative to the SLS or Direct Metal Print is this process, based on welding machines. http://www.3ders.org//arti cles/20141030-weld3d- working-on-development-of- low-cost-3d-metal- printing.html
  • 19. BIG PRINTERS There are professionals 3D printers that arrive to a working volume of 1000mm x 800mm x 500mm http://objet.com/3d- printers/connex/objet1000
  • 20. STAMPA DI CERAMICA Unfold design products: some example of ceramic 3D printers, modifying a REPRAP http://www.unfold.be/page s/projects/items/stratigrap hic-manufactury
  • 21. 3D PRINTER FOR CHOCOLATE A 3D printer designed to print with “fluids”. It prints chocolate as well as resin, but it works with silicone or concrete too. http://www.psfk.com/2012 /01/3d-printer-chocolate- cupcake.html
  • 23. ABS E PLA The most commons materials for 3D printers: ABS and PLA. The first has good mechanical properties, but it's harder to printer (in particular for large pieces). The second one is a biopolymer, available also clean, but it melt at a lower temperature and it's more fragile.
  • 24. NYLON It's a thermopolymer with very good mechanical properties, useful for gears, structures, and mechanical pieces in general It's still not so used, and not so easy to print. http://taulman3d.com/ind ex.html
  • 25. PRINTABLE WOOD It's a mix of PLA and wood powder. There is a particular plug-in for the slicing software that change the extruder temperatureto give to the objects the typical stripe effect http://www.3ders.org/art icles/20121105-finding- the-proper-temperature- ranges-for-3d-printing-
  • 27. PERSONAL FABRICATION The most important application is the “personal fabrication”: the design and the production of product with very small markets http://www.shapeways.com /blog/archives/1853-The- 10-Most-Favorited-3D- Printed-Products-of-2012-on-
  • 28. PRINTED BRICKS This project aims to print bricks with clay or concrete. This allows new shapes and possibilities for the architects. http://buildingbytes.info/
  • 29. ELECTRIC GUITARS The bodies of these guitars or basses are 3D printed. It's possibile to buy from cubify.com http://cubify.com/products/ guitars/index.aspx
  • 30. PRINTED BODY PARTS A very important and interesting application is the medical one. Beside the possibility to print directly organic tissue, there are biocompatible materials like titanium. http://www.3ders.org/articl es/20120203-83-year-old- woman-got-3d-printed- mandible.html
  • 32. FUNCTIONAL PROSTHETICS Prosthetics need to be modified for every customer. It's also a pretty expensive object to make, in particular in some countries and for kids. http://comingupshorthan ded.com/
  • 33. FUNCTIONAL PROTHESIS 2 An italian start-up that designed bionic hands, based on 3D printing and Arduino. http://www.youbionic.com /
  • 34. 3D VENDING MACHINES A Virginia Tech vending machine. The idea is to don't have products but machines that make what you need in real time http://www.dreams.me.vt.e du/dreamvendor/index.html
  • 35. REPAIRING OLD OBJECTS Sometimes it's almost impossible or very expensive to find spare parts of old object. In these cases 3D printing is an interesting alternative http://www.3ders.org/articl es/20121014-replacing- antique-violin-parts-using- 3d-printing.html
  • 36. PIECES FOR THE “LOST WAX” PROCESS PLA can be used as a wax for the lost wax process http://3dtopo.com/lostPLA/
  • 37. FINAL PRODUCTS PRODUCTION Alcuni pezzi stampati in 3D vengono già venduti come prodotti finiti. È il caso di queste cuffie audio http://labs.teague.com/201 2/10/01/prototype-as- product-1330-printable- headphones/
  • 38. MYKITA & MONCLER'S Occhiali prodotti in stereolitografia su misura per chi li indossa http://www.eyespectacle. com/2012/10/Mylon- Mykita.html
  • 39. 3D PRINT IN FASHION The design studio “Continuum fashion” has been one of the fist working with 3D printing for accessories and shoes. http://www.continuumfashi on.com/shoes.php

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