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DR100EE Series 
DIGIFLEX® DIGITAL SERVO DRIVES 
MODEL: DR100EE60A40NAC 
FEATURES: 
• Fully digital, state-of-the-art design 
• Space Vector Modulation and vector control 
technology 
• 20kHz Digital current loop with programmable gain 
settings 
• PIDF velocity loop with 100microsecond update rate 
• PID + FF position loop with 100 microsecond update 
rate 
• Hall sensor + encoder or encoder-only based 
commutation 
• Surface-mount technology 
• Small size, low cost, ease of use 
• RS232/485 interface for setup and networking 
• Windows© based setup software with built-in 8- 
channel digital scope 
• Operates in torque, velocity or position mode with 
programmable gain settings 
• Programmable profiling in all modes 
• Fully configurable current, voltage, velocity and 
position limits. 
• Step & direction mode for stepper replacement 
• Encoder following with programmable gear ratio 
• 4 programmable digital inputs 
• 2 programmable differential inputs, configurable as 
step & direction, master encoder, or secondary encoder for dual loop operation 
• 4 programmable digital outputs 
• 2 programmable analog inputs (10-bit) 
• 14-bit reference input or programmable analog input 
• 2 programmable analog outputs (10-bit) 
• Encoder output (from motor, optionally buffered) 
• Off-line 1 or 3-phase 240VAC operation 
• Four quadrant regenerative operation 
• Integrated shunt regulator and resistor 
• Provision for external shunt resistor 
• Bi-color LED status indicator 
• Extensive built-in protection against: 
ƒ over-voltage (programmable) 
ƒ under-voltage (programmable) 
• short-circuit: phase-phase, phase-ground 
ƒ over-current 
Sold & Serviced By: 
ƒ over-temperature ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
ADVANCED MOTION CONTROLS DR100EE Series 
EXT. RESIST. 
EXT. RESIST. 
AC2 
MOT ENC A+ 
MOT ENC A-MOT 
ENC B+ 
MOT ENC B-MOT 
ENC I+ 
MOT ENC I-RS232/ 
Sold & Serviced By: 
Page 2 of 7 
BLOCK DIAGRAM: 
MOTOR A 
MOTOR B 
MOTOR C 
5K 
10K 
10K 
FUSE 
FUSE 
20K 
10K 
20K 
2K 
5K 
20K 
20K 
20K 
40K 
10K 
- 
20K +5V 
RX/+RX 
TX/+TX 
SELECT 
SGND 
PROGR. OUTPUT 1...4 
SGND 
+REF 
-REF 
PROGR. ANALOG INPUT 2,3 
SGND 
PROGR. ANALOG OUTPUT 1,2 
+HALL A,B,C 
-HALL A,B,C 
485 
INTERFACE 
MOTOR FEEDBACK 
+ 
+ 
- 
LOGIC POWER 
SUPPLY 
-RX 
-TX 
SGND 
POWER 
OUTPUT STAGE 
PROGR. INPUT 1..4 
DR100EE60A40NAC ISOLATION 
+5V 
+5V 
+5V 
+5V 
+5V 
I/O INTERFACE 
AC1 
AC3 
FUSE 
FUSE 
SHUNT 
REG. 
INT. 
RESIST. 
+PROGR. INPUT 5,6 
STEP+, DIR+, AUX ENC A+/B+ 
-PROGR. INPUT 5,6 
STEP-, DIR-, AUX ENC A-/B-CONTROLLER 
CURRENT CONTROL 
TORQUE CONTROL 
VELOCITY CONTROL 
POSITION CONTROL 
DESCRIPTION: 
The DR100EE Series digital PWM servo drives are designed to drive brushed and brushless servomotors. These fully 
digital drives can operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM), which 
results in higher bus voltage utilization and reduced heat dissipation. The command source can be generated internally 
or can be supplied externally. In addition to motor control, these drives feature dedicated and programmable digital 
and analog inputs and outputs to enhance interfacing with external controllers and devices. 
DR100EE Series drives feature a single RS232/485 interface, which is used for drive configuration and setup as well 
as online operation in networked applications. Drive commissioning can be accomplished through a fully graphical 
Windows© based application. 
All drive and motor parameters are stored in non-volatile memory. 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
ADVANCED MOTION CONTROLS DR100EE Series 
Sold & Serviced By: 
Page 3 of 7 
SPECIFICATIONS: 
POWER STAGE SPECIFICATIONS DR100EE60A40NAC 
AC SUPPLY VOLTAGE 40 – 270 VAC, 1 or 3-phase, 50 – 60 Hz 
PEAK CURRENT 60A (42.4 Arms) 
MAXIMUM CONTINUOUS CURRENT 30A (21.2 Arms) 
MINIMUM LOAD INDUCTANCE 600 μH 
SWITCHING FREQUENCY 20 kHz 
HEATSINK (BASEPLATE) TEMPERATURE RANGE 0 to 65 ºC, disables at 65 ºC 
POWER DISSIPATION AT CONTINUOUS CURRENT 400W 
MIN. UNDER-VOLTAGE SHUTDOWN 55 VDC 
MAX. OVER-VOLTAGE SHUTDOWN 439 VDC 
BUS CAPACITANCE 1650 μF 
SHUNT RESISTOR 20Ω, 100W internal 
SHUNT SWITCH-ON VOLTAGE Programmable 
SHUNT FUSE 5A Motor Delay @ 250VAC 
AC LINE FUSING 3 x 20A @ 600VAC 
MECHANICAL SPECIFICATIONS 
AC SUPPLY CONNECTOR: C1 Screw terminal 
SHUNT AND DC OUT CONNECTOR: C2 Screw terminal 
MOTOR POWER CONNECTOR: P1 Screw terminal 
MOTOR FEEDBACK CONNECTOR: CN3* 15-pin high density female D-sub 
I/O CONNECTOR: CN2* 26-pin high density female D-sub 
COMMUNICATIONS INTERFACE (RS232/485): CN1* 9-pin female D-sub 
SIZE 9.24 x 6.37 x 5.96 inches 
234.7 x 161.8 x 151.3 mm 
WEIGHT 
* Mating connectors are not included. 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
ADVANCED MOTION CONTROLS DR100EE Series 
Commutation sensor inputs. Internal 
2K pull-up to +5VDC. Can be used 
with single ended or differential Hall 
sensors. I 
Sold & Serviced By: 
Page 4 of 7 
PIN FUNCTIONS: 
C1 – AC Supply Connector: 
CONNECTOR PIN NAME DESCRIPTION I/O 
1 AC1 I 
2 AC2 AC supply input. 40 – 270 VAC, 3- 
phase. 
I 
3 AC3 
I 
4 CASE GND Case ground GND 
C1 
5 NC Not connected - 
C2 – Shunt and DC Out Connector: 
CONNECTOR PIN NAME DESCRIPTION I/O 
1 HV DC bus output O 
2 PGND DC bus ground PGND 
3 EXT. SHT External shunt resistor O 
4 EXT SHT. External shunt resistor O 
C2 
5 INT. SHT. Jumper Jumper to C2-4 for internal shunt 
resistor. Remove for external shunt. - 
P1 - Motor Power Connector: 
CONNECTOR PIN NAME DESCRIPTION I/O 
1 MA Motor phase A O 
2 MB Motor phase B O 
3 MC Motor phase C O 
4 PGND DC bus ground PGND 
P1 
5 HV DC bus output O 
CN3 - Motor Feedback Connector: 
CONNECTOR PIN NAME DESCRIPTION I/O 
1 +Hall A I 
2 +Hall B I 
3 +Hall C 
Encoder Input. For single 
4 MOT ENC A+ I 
5 MOT ENC A-Differential 
ended encoder signals, leave the A– 
terminal open. I 
Encoder Input. For single 
6 MOT ENC B+ I 
7 MOT ENC B-Differential 
ended encoder signals, leave the B– 
terminal open. I 
CN3 
8 MOT ENC I+ Differential Encoder Input. For single 
d d d i l l h I 
I 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
ADVANCED MOTION CONTROLS DR100EE Series 
Sold & Serviced By: 
Page 5 of 7 
9 MOT ENC I-ended 
encoder signals, leave the I– 
terminal open. I 
10 -Hall A* See CN3-1. Leave open in case of 
single ended Hall sensors. I 
11 -Hall B* See CN3-2. Leave open in case of 
single ended Hall sensors. I 
12 SGND Signal ground SGND 
13 +5V OUT +5V @ 250mA max. Short-circuit 
protected. O 
14 PAI3 Programmable analog input, single 
ended, 10-bit I 
15 -Hall C* See CN3-3. Leave open in case of 
single ended Hall sensors. I 
* Contact factory for SE compatible options. 
CN2 – I/O Connector: 
CONNECTOR PIN NAME DESCRIPTION I/O 
1 PDO1* Programmable digital output O 
2 SGND Signal ground SGND 
3 PDO2* Programmable digital output O 
4 +REF I 
5 -REF 
Differential reference signal input, 14-bit 
resolution. Can also be used as 
programmable analog input 1. I 
6 PAI2 Programmable analog input I 
7 PAO1 Programmable analog output O 
8 PAO2 Programmable analog output O 
9 -PDI6 Programmable Input (see CN2-18) or 
Direction- or Aux Enc B- I 
10 PDO3 Programmable digital output O 
11 PDI1 Programmable digital input I 
12 PDI2 Programmable digital input I 
13 PDI3 Programmable digital input I 
14 PDO4 Programmable digital output O 
15 +5V OUT 
+5VDC. Note: the total current on CN2- 
15 and CN3-13 combined should not 
exceed 250 mA 
O 
16 SGND Signal ground SGND 
17 +PDI5 Programmable differential digital input, 
or Step+ or Aux Enc A+ I 
18 +PDI6 Programmable, differential digital input 
or Direction+ or Aux Enc B+ I 
19 PDI4 Programmable digital input I 
20 Encoder Channel A+ Output (from connector CN3), 
O 
21 Encoder Channel A-Encoder 
not buffered O 
22 Encoder Channel B+ O 
CN2 
23 Encoder Channel B-Encoder 
Output (from connector CN3), 
not buffered O 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
ADVANCED MOTION CONTROLS DR100EE Series 
24 Encoder Channel I+ O 
25 Encoder Channel I-Encoder 
Sold & Serviced By: 
Page 6 of 7 
Output (from connector CN3), 
not buffered O 
26 -PDI5 Programmable Input (See CN2-17) or 
Step- or Aux Enc A- I 
* Contact factory for SE compatible options. 
CN1 - Communications Interface (RS232/485): 
CONNECTOR PIN NAME DESCRIPTION I/O 
1 SELECT RS232/485 selection. Pull to ground 
(CN1-5) for RS485. I 
2 TX/+TX RS232: Transmit; RS485: +TX O 
3 RX/+RX RS232: Receive; RS485: +RX I 
4 N/C Not connected 
5 SGND Signal ground SGND 
6 -TX RS485: -TX O 
7 N/C Not connected 
8 -RX RS485: -RX I 
CN1 
9 N/C Not connected 
ORDERING INFORMATION: 
Standard model: DR100EE60A40NACX 
X indicates the current revision letter. 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
ADVANCED MOTION CONTROLS DR100EE Series 
Sold & Serviced By: 
Page 7 of 7 
MOUNTING DIMENSIONS: 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com

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Advanced motion controls dr100ee60a40nac

  • 1. DR100EE Series DIGIFLEX® DIGITAL SERVO DRIVES MODEL: DR100EE60A40NAC FEATURES: • Fully digital, state-of-the-art design • Space Vector Modulation and vector control technology • 20kHz Digital current loop with programmable gain settings • PIDF velocity loop with 100microsecond update rate • PID + FF position loop with 100 microsecond update rate • Hall sensor + encoder or encoder-only based commutation • Surface-mount technology • Small size, low cost, ease of use • RS232/485 interface for setup and networking • Windows© based setup software with built-in 8- channel digital scope • Operates in torque, velocity or position mode with programmable gain settings • Programmable profiling in all modes • Fully configurable current, voltage, velocity and position limits. • Step & direction mode for stepper replacement • Encoder following with programmable gear ratio • 4 programmable digital inputs • 2 programmable differential inputs, configurable as step & direction, master encoder, or secondary encoder for dual loop operation • 4 programmable digital outputs • 2 programmable analog inputs (10-bit) • 14-bit reference input or programmable analog input • 2 programmable analog outputs (10-bit) • Encoder output (from motor, optionally buffered) • Off-line 1 or 3-phase 240VAC operation • Four quadrant regenerative operation • Integrated shunt regulator and resistor • Provision for external shunt resistor • Bi-color LED status indicator • Extensive built-in protection against: ƒ over-voltage (programmable) ƒ under-voltage (programmable) • short-circuit: phase-phase, phase-ground ƒ over-current Sold & Serviced By: ƒ over-temperature ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 2. ADVANCED MOTION CONTROLS DR100EE Series EXT. RESIST. EXT. RESIST. AC2 MOT ENC A+ MOT ENC A-MOT ENC B+ MOT ENC B-MOT ENC I+ MOT ENC I-RS232/ Sold & Serviced By: Page 2 of 7 BLOCK DIAGRAM: MOTOR A MOTOR B MOTOR C 5K 10K 10K FUSE FUSE 20K 10K 20K 2K 5K 20K 20K 20K 40K 10K - 20K +5V RX/+RX TX/+TX SELECT SGND PROGR. OUTPUT 1...4 SGND +REF -REF PROGR. ANALOG INPUT 2,3 SGND PROGR. ANALOG OUTPUT 1,2 +HALL A,B,C -HALL A,B,C 485 INTERFACE MOTOR FEEDBACK + + - LOGIC POWER SUPPLY -RX -TX SGND POWER OUTPUT STAGE PROGR. INPUT 1..4 DR100EE60A40NAC ISOLATION +5V +5V +5V +5V +5V I/O INTERFACE AC1 AC3 FUSE FUSE SHUNT REG. INT. RESIST. +PROGR. INPUT 5,6 STEP+, DIR+, AUX ENC A+/B+ -PROGR. INPUT 5,6 STEP-, DIR-, AUX ENC A-/B-CONTROLLER CURRENT CONTROL TORQUE CONTROL VELOCITY CONTROL POSITION CONTROL DESCRIPTION: The DR100EE Series digital PWM servo drives are designed to drive brushed and brushless servomotors. These fully digital drives can operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM), which results in higher bus voltage utilization and reduced heat dissipation. The command source can be generated internally or can be supplied externally. In addition to motor control, these drives feature dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices. DR100EE Series drives feature a single RS232/485 interface, which is used for drive configuration and setup as well as online operation in networked applications. Drive commissioning can be accomplished through a fully graphical Windows© based application. All drive and motor parameters are stored in non-volatile memory. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 3. ADVANCED MOTION CONTROLS DR100EE Series Sold & Serviced By: Page 3 of 7 SPECIFICATIONS: POWER STAGE SPECIFICATIONS DR100EE60A40NAC AC SUPPLY VOLTAGE 40 – 270 VAC, 1 or 3-phase, 50 – 60 Hz PEAK CURRENT 60A (42.4 Arms) MAXIMUM CONTINUOUS CURRENT 30A (21.2 Arms) MINIMUM LOAD INDUCTANCE 600 μH SWITCHING FREQUENCY 20 kHz HEATSINK (BASEPLATE) TEMPERATURE RANGE 0 to 65 ºC, disables at 65 ºC POWER DISSIPATION AT CONTINUOUS CURRENT 400W MIN. UNDER-VOLTAGE SHUTDOWN 55 VDC MAX. OVER-VOLTAGE SHUTDOWN 439 VDC BUS CAPACITANCE 1650 μF SHUNT RESISTOR 20Ω, 100W internal SHUNT SWITCH-ON VOLTAGE Programmable SHUNT FUSE 5A Motor Delay @ 250VAC AC LINE FUSING 3 x 20A @ 600VAC MECHANICAL SPECIFICATIONS AC SUPPLY CONNECTOR: C1 Screw terminal SHUNT AND DC OUT CONNECTOR: C2 Screw terminal MOTOR POWER CONNECTOR: P1 Screw terminal MOTOR FEEDBACK CONNECTOR: CN3* 15-pin high density female D-sub I/O CONNECTOR: CN2* 26-pin high density female D-sub COMMUNICATIONS INTERFACE (RS232/485): CN1* 9-pin female D-sub SIZE 9.24 x 6.37 x 5.96 inches 234.7 x 161.8 x 151.3 mm WEIGHT * Mating connectors are not included. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 4. ADVANCED MOTION CONTROLS DR100EE Series Commutation sensor inputs. Internal 2K pull-up to +5VDC. Can be used with single ended or differential Hall sensors. I Sold & Serviced By: Page 4 of 7 PIN FUNCTIONS: C1 – AC Supply Connector: CONNECTOR PIN NAME DESCRIPTION I/O 1 AC1 I 2 AC2 AC supply input. 40 – 270 VAC, 3- phase. I 3 AC3 I 4 CASE GND Case ground GND C1 5 NC Not connected - C2 – Shunt and DC Out Connector: CONNECTOR PIN NAME DESCRIPTION I/O 1 HV DC bus output O 2 PGND DC bus ground PGND 3 EXT. SHT External shunt resistor O 4 EXT SHT. External shunt resistor O C2 5 INT. SHT. Jumper Jumper to C2-4 for internal shunt resistor. Remove for external shunt. - P1 - Motor Power Connector: CONNECTOR PIN NAME DESCRIPTION I/O 1 MA Motor phase A O 2 MB Motor phase B O 3 MC Motor phase C O 4 PGND DC bus ground PGND P1 5 HV DC bus output O CN3 - Motor Feedback Connector: CONNECTOR PIN NAME DESCRIPTION I/O 1 +Hall A I 2 +Hall B I 3 +Hall C Encoder Input. For single 4 MOT ENC A+ I 5 MOT ENC A-Differential ended encoder signals, leave the A– terminal open. I Encoder Input. For single 6 MOT ENC B+ I 7 MOT ENC B-Differential ended encoder signals, leave the B– terminal open. I CN3 8 MOT ENC I+ Differential Encoder Input. For single d d d i l l h I I ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 5. ADVANCED MOTION CONTROLS DR100EE Series Sold & Serviced By: Page 5 of 7 9 MOT ENC I-ended encoder signals, leave the I– terminal open. I 10 -Hall A* See CN3-1. Leave open in case of single ended Hall sensors. I 11 -Hall B* See CN3-2. Leave open in case of single ended Hall sensors. I 12 SGND Signal ground SGND 13 +5V OUT +5V @ 250mA max. Short-circuit protected. O 14 PAI3 Programmable analog input, single ended, 10-bit I 15 -Hall C* See CN3-3. Leave open in case of single ended Hall sensors. I * Contact factory for SE compatible options. CN2 – I/O Connector: CONNECTOR PIN NAME DESCRIPTION I/O 1 PDO1* Programmable digital output O 2 SGND Signal ground SGND 3 PDO2* Programmable digital output O 4 +REF I 5 -REF Differential reference signal input, 14-bit resolution. Can also be used as programmable analog input 1. I 6 PAI2 Programmable analog input I 7 PAO1 Programmable analog output O 8 PAO2 Programmable analog output O 9 -PDI6 Programmable Input (see CN2-18) or Direction- or Aux Enc B- I 10 PDO3 Programmable digital output O 11 PDI1 Programmable digital input I 12 PDI2 Programmable digital input I 13 PDI3 Programmable digital input I 14 PDO4 Programmable digital output O 15 +5V OUT +5VDC. Note: the total current on CN2- 15 and CN3-13 combined should not exceed 250 mA O 16 SGND Signal ground SGND 17 +PDI5 Programmable differential digital input, or Step+ or Aux Enc A+ I 18 +PDI6 Programmable, differential digital input or Direction+ or Aux Enc B+ I 19 PDI4 Programmable digital input I 20 Encoder Channel A+ Output (from connector CN3), O 21 Encoder Channel A-Encoder not buffered O 22 Encoder Channel B+ O CN2 23 Encoder Channel B-Encoder Output (from connector CN3), not buffered O ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 6. ADVANCED MOTION CONTROLS DR100EE Series 24 Encoder Channel I+ O 25 Encoder Channel I-Encoder Sold & Serviced By: Page 6 of 7 Output (from connector CN3), not buffered O 26 -PDI5 Programmable Input (See CN2-17) or Step- or Aux Enc A- I * Contact factory for SE compatible options. CN1 - Communications Interface (RS232/485): CONNECTOR PIN NAME DESCRIPTION I/O 1 SELECT RS232/485 selection. Pull to ground (CN1-5) for RS485. I 2 TX/+TX RS232: Transmit; RS485: +TX O 3 RX/+RX RS232: Receive; RS485: +RX I 4 N/C Not connected 5 SGND Signal ground SGND 6 -TX RS485: -TX O 7 N/C Not connected 8 -RX RS485: -RX I CN1 9 N/C Not connected ORDERING INFORMATION: Standard model: DR100EE60A40NACX X indicates the current revision letter. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 7. ADVANCED MOTION CONTROLS DR100EE Series Sold & Serviced By: Page 7 of 7 MOUNTING DIMENSIONS: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com