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QueensPark Conservation Area TSB
Retrofit For the Future, London 2011
Refurbishment of social housing in
Queens Park, Westminster, London


 2-bedroom, 2-storey Victorian terraced
  properties built around1865
 In a Conservation Area of approximately 400
  other similar properties
 Client - City West Homes
 Contractor - United House
 Project Manager – Anna Debenham
Project Architects: Energy
Conscious Design (ECD)

   Lead Architect - Mark Elton
    Associate Director at Energy Conscious Design
    On the RIBA ‘sustainable futures’ committee

Special Interest in:
 The potential for reducing carbon emissions through retrofit
  of the existing stock
 Refurbishment schemes that combine super-insulated fabric
  improvements with integrated renewables
Key Improvements to Property


   Internal wall insulated to the exterior solid walls
   Roof insulated
   Doors and windows improved and replaced
   Acoustic insulation fitted to the party walls of bedrooms
   Ground floor suspended timber floors removed and
    replaced with an Eco-Slab floor system
   Mechanical ventilation heat recovery (MVHR) installed
Thermal image showing heat loss
Project funding


     Retrofit for the Future project is funded by
      the Technology Strategy Board (TSB) to
      find ‘innovative and replicable measures
      to make deep cuts in carbon dioxide
      emissions from existing properties in the
      social housing sector’
Driving Innovation in Retrofit


     UK Technology Strategy Board (TSB)
      funding was specifically designed to
      stimulate the implementation of
      innovative cost effective solutions within
      the demonstrator houses that can then
      be applied across the UK.
Evaluation

  SAP tests before and after retrofit
  Used by BRE as a Pilot for their
   ‘BREEAM Domestic Refurbishment
   standard
  Evaluated alongside BRE EcoHomes
   XB target criteria and discussed with the
   local conservation officer
Typical Heat Loss Pattern

   Generally agreed that 15% of heat is
   lost through the ground floor but it can
   be higher in older properties
   Heat is lost through draughts in the floor
   boards as well as through the fabric
Draughts in a typical Victorian
House
‘THERMAL ENVELOPE’

  Insulate the property to keep heat inside
   in winter and outside in summer and
   maintain a constant internal temperature
  Create an airtight seal to eliminate heat
   loss from draughts
Thermal Image of Interior of
Victorian Terraced House
Retrofitting the Ground Floor
Schedule of Works


   Disconnect Services
   Remove joists and floor timbers
   Fill void
   Reroute and reinstall services
   Lay new floor
Challenges of the Site when
Retrofitting the Ground floor
CHALLENGES OF THE BUILDING SITE

Work had to be carried out in a confined space which meant:
  Confined space working Health and Safety Act had to be observed so no petrol
   driven machinery
  Materials and installation had to be handled manually
  Labour intensive options not possible
  No room for storing materials in building
  Delivery of materials had to be tailored to the demands of restricted site access



    The original Victorian features had to be protected
    The integrity of the Substructure had to be maintained
    Services had to be re routed
    Void had to be filled and ventilated
    The material effects of retrofit on adjoining properties had to be considered
    Party Wall Act applied
    Security had to be maintained at all times
Challenges of the Street When
Retrofitting the Ground floor
  New Road and Street Works Act:
    Health and Safety conditions Relate to the control of
    deliveries
    Needed road signs and barriers
    Traffic control
    Timed deliveries
    Make good any damage to road or footpath

  Local Council By Laws:
    The by laws change depending on the Borough
    Not able to start work before 9am
    Road had to be cleared and swept by 5pm
    No weekend working
    Noise and dust restrictions
The traditional approach
   15 tons of aggregates were
   delivered, stored on the road and shoveled
   and barrowed in to the house to fill the void
   at a rate of a ton a day

   Diesel driven whacker plate was used to
   create a flat surface putting pressure on
   substructure and creating toxic fumes in
   confined space violating Health and Safety
   laws
The Eco-Slab solution
 FEATURES OF ECO-SLAB SYSTEM                 BENEFITS OF ECO-SLAB SYSTEM

 ‘Just in time engineering’                  Minimal materials to store and
                                             organise

 Foaming concrete was delivered by a Lorry   No complications or concerns with Council
 mounted pump, located outside the working   Bylaws,
 area
                                             Conditions of working in Confined
 Foaming concrete used to fill deep void     Spaces Health and Safety Act and New
                                             Road and Street Works Act were satisfied

                                             Replaced 15 tons of granular material

                                             Pump set up, filled the void cleaned up
                                             and left within one in an hour with no
                                             manual handling

                                             Minimal Impact on the Street:
                                             Site Activity, Traffic movement, Noise and
                                             Dust all substantially reduced
                                             Minimal supervision to organise delivery
Eco-Slab Module
Method Statement for Retrofitting
Ground Floor with Eco-Slab
  FEATURES OF ECO-SLAB SYSTEM                         BENEFITS OF ECO-SLAB SYSTEM
  ‘Just in time engineering’

  Eco-Slab was programmed to be delivered             Hand off loaded and no storage required
  on a light commercial vehicle on day of
  installation                                        Unloading and installing completed in one
                                                      operation.

  Installed by hand by a single semi skilled          No machinery required so easily met
  operative in one day                                ‘Confined space working Health and
                                                      Safety Act

  Eco-Slab was laid directly onto the foam concrete   No pressure or penetration of the existing
  base                                                walls

  Service and ventilation void was provided by        Allowed for simple rerouting of services and
  100mm legs                                          Under floor ventilation

  75mm thick fibre reinforced wearing slab was        Reinforcement was in the concrete so delivery and
  poured to finished floor level                      fixing of reinforcement was not needed

                                                      All Local Council By Laws and New Road and
                                                      Street Works Act easily met as
                                                      noise, dust, site activity etc. reduced
Insulation Values & Carbon
Reductions
  Eco-Slab is made from Carbon Enriched Jablite EPS which has an
  A+ rating in the BRE Green Guide

  The unique lap & ledge system ensured a continuous 100mm of
  insulation throughout the ground floor

  200mm Edge beam system gave a U value of zero at the wall/ floor
  interface

  The Eco-Slab floor provided the base for the thermal envelope

  In conjunction with other technologies the energy use for the building was
  reduced from 16000 kilo watts per year to 2000 kilo watts without
  renewables
ECD Architects – Eco-Slab
system ground floor section
Conclusions
    Traditional methods of construction cannot meet the demands and
     complexities of professional retrofitting on the scale required

    We need to employ new ways of working and new materials

    Modern methods of construction and in particular ‘just in time engineering
     can assist in meeting the challenges

    The Eco-Slab system offers a fast and cost effective solution for
     retrofitting the ground floor when working in a confined urban environment

    It is particularly cost effective when retrofitting several houses in one area
     and the costs of hiring the pump can be shared among several properties
    The Eco-Slab retrofit system using foaming concrete and the Eco-Slab
     base significantly reduced the operational and embodied carbon
     compared to traditional retrofit methods and combined successfully with
     other technologies to create a thermal envelope
                                                           www.eco-slab.com

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Eco slab presentation

  • 1. QueensPark Conservation Area TSB Retrofit For the Future, London 2011
  • 2. Refurbishment of social housing in Queens Park, Westminster, London  2-bedroom, 2-storey Victorian terraced properties built around1865  In a Conservation Area of approximately 400 other similar properties  Client - City West Homes  Contractor - United House  Project Manager – Anna Debenham
  • 3. Project Architects: Energy Conscious Design (ECD)  Lead Architect - Mark Elton Associate Director at Energy Conscious Design On the RIBA ‘sustainable futures’ committee Special Interest in:  The potential for reducing carbon emissions through retrofit of the existing stock  Refurbishment schemes that combine super-insulated fabric improvements with integrated renewables
  • 4. Key Improvements to Property  Internal wall insulated to the exterior solid walls  Roof insulated  Doors and windows improved and replaced  Acoustic insulation fitted to the party walls of bedrooms  Ground floor suspended timber floors removed and replaced with an Eco-Slab floor system  Mechanical ventilation heat recovery (MVHR) installed
  • 6. Project funding  Retrofit for the Future project is funded by the Technology Strategy Board (TSB) to find ‘innovative and replicable measures to make deep cuts in carbon dioxide emissions from existing properties in the social housing sector’
  • 7. Driving Innovation in Retrofit  UK Technology Strategy Board (TSB) funding was specifically designed to stimulate the implementation of innovative cost effective solutions within the demonstrator houses that can then be applied across the UK.
  • 8. Evaluation  SAP tests before and after retrofit  Used by BRE as a Pilot for their ‘BREEAM Domestic Refurbishment standard  Evaluated alongside BRE EcoHomes XB target criteria and discussed with the local conservation officer
  • 9. Typical Heat Loss Pattern Generally agreed that 15% of heat is lost through the ground floor but it can be higher in older properties Heat is lost through draughts in the floor boards as well as through the fabric
  • 10. Draughts in a typical Victorian House
  • 11. ‘THERMAL ENVELOPE’  Insulate the property to keep heat inside in winter and outside in summer and maintain a constant internal temperature  Create an airtight seal to eliminate heat loss from draughts
  • 12. Thermal Image of Interior of Victorian Terraced House
  • 13. Retrofitting the Ground Floor Schedule of Works  Disconnect Services  Remove joists and floor timbers  Fill void  Reroute and reinstall services  Lay new floor
  • 14. Challenges of the Site when Retrofitting the Ground floor CHALLENGES OF THE BUILDING SITE Work had to be carried out in a confined space which meant:  Confined space working Health and Safety Act had to be observed so no petrol driven machinery  Materials and installation had to be handled manually  Labour intensive options not possible  No room for storing materials in building  Delivery of materials had to be tailored to the demands of restricted site access  The original Victorian features had to be protected  The integrity of the Substructure had to be maintained  Services had to be re routed  Void had to be filled and ventilated  The material effects of retrofit on adjoining properties had to be considered  Party Wall Act applied  Security had to be maintained at all times
  • 15. Challenges of the Street When Retrofitting the Ground floor New Road and Street Works Act: Health and Safety conditions Relate to the control of deliveries Needed road signs and barriers Traffic control Timed deliveries Make good any damage to road or footpath Local Council By Laws: The by laws change depending on the Borough Not able to start work before 9am Road had to be cleared and swept by 5pm No weekend working Noise and dust restrictions
  • 16. The traditional approach 15 tons of aggregates were delivered, stored on the road and shoveled and barrowed in to the house to fill the void at a rate of a ton a day Diesel driven whacker plate was used to create a flat surface putting pressure on substructure and creating toxic fumes in confined space violating Health and Safety laws
  • 17. The Eco-Slab solution FEATURES OF ECO-SLAB SYSTEM BENEFITS OF ECO-SLAB SYSTEM ‘Just in time engineering’ Minimal materials to store and organise Foaming concrete was delivered by a Lorry No complications or concerns with Council mounted pump, located outside the working Bylaws, area Conditions of working in Confined Foaming concrete used to fill deep void Spaces Health and Safety Act and New Road and Street Works Act were satisfied Replaced 15 tons of granular material Pump set up, filled the void cleaned up and left within one in an hour with no manual handling Minimal Impact on the Street: Site Activity, Traffic movement, Noise and Dust all substantially reduced Minimal supervision to organise delivery
  • 19. Method Statement for Retrofitting Ground Floor with Eco-Slab FEATURES OF ECO-SLAB SYSTEM BENEFITS OF ECO-SLAB SYSTEM ‘Just in time engineering’ Eco-Slab was programmed to be delivered Hand off loaded and no storage required on a light commercial vehicle on day of installation Unloading and installing completed in one operation. Installed by hand by a single semi skilled No machinery required so easily met operative in one day ‘Confined space working Health and Safety Act Eco-Slab was laid directly onto the foam concrete No pressure or penetration of the existing base walls Service and ventilation void was provided by Allowed for simple rerouting of services and 100mm legs Under floor ventilation 75mm thick fibre reinforced wearing slab was Reinforcement was in the concrete so delivery and poured to finished floor level fixing of reinforcement was not needed All Local Council By Laws and New Road and Street Works Act easily met as noise, dust, site activity etc. reduced
  • 20. Insulation Values & Carbon Reductions Eco-Slab is made from Carbon Enriched Jablite EPS which has an A+ rating in the BRE Green Guide The unique lap & ledge system ensured a continuous 100mm of insulation throughout the ground floor 200mm Edge beam system gave a U value of zero at the wall/ floor interface The Eco-Slab floor provided the base for the thermal envelope In conjunction with other technologies the energy use for the building was reduced from 16000 kilo watts per year to 2000 kilo watts without renewables
  • 21. ECD Architects – Eco-Slab system ground floor section
  • 22. Conclusions  Traditional methods of construction cannot meet the demands and complexities of professional retrofitting on the scale required  We need to employ new ways of working and new materials  Modern methods of construction and in particular ‘just in time engineering can assist in meeting the challenges  The Eco-Slab system offers a fast and cost effective solution for retrofitting the ground floor when working in a confined urban environment  It is particularly cost effective when retrofitting several houses in one area and the costs of hiring the pump can be shared among several properties  The Eco-Slab retrofit system using foaming concrete and the Eco-Slab base significantly reduced the operational and embodied carbon compared to traditional retrofit methods and combined successfully with other technologies to create a thermal envelope www.eco-slab.com

Editor's Notes

  1. Picture of refurbished house in Lothrop Road, Queens Park, Westminster
  2. SAP reports are available on request
  3. Creating a thermal envelope keeps a steady ambient temperature in the house except in the most extreme conditions and A mechanical ventilation heat recovery (MVHR) installed to ensure that there is a regular air change and fresh air brought into the house is warmed by the air leaving
  4. The blue line along the floor wall interface shows where the cold is penetrating and cooling the house.
  5. Typically in a Victorian House you will find a void or crawl space when you take up the floor boards, full of builders rubble and anything that has managed to slip down between the floor boards. In these houses the architect wanted to create a platform for the services to reroute the tangle of pipes and wires and then put the floor on top of the foaming concrete. The void also allowed the area beneath the slab to be ventilated.
  6. As much a challenge as finding ways to reduced carbon was the logistics of working in such a constricted space in a busy terraced street
  7. This is the solution that Eco-Slab provided to overcome the problems of the traditional approachand which was then used in the other 6 properties being retrofitted
  8. The Eco-Slab is laid on top of the foaming concrete What is not shown here is a 200mm beam which sits is placed around the edge of the raft and gives equivalent insulation of 200mm to wall edge where most heat is lost.
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