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Infrared Maintenance Program
John Leedy, P.E.
Preventive/Predictive
Maintenance
With Infrared Imaging
What is Infrared Imaging?
• It is a method of detecting radiance or heat
of a surface without contact to the object
being measured.
• An image or picture is created by
combining many radiance measurements
and converting them to an intensity value.
• The more radiance or heat the object
surface has the brighter it is represented in
the image.
What Can Detecting Radiance
Or Heat Do For Me?
• Identify restrictions to electrical current
flow which cause failures and nuisance
tripping. (Most common form of infrared
inspection).
• Identify mechanical issues such as bearing
wear, improper lubrication and
misalignment.
Why Should I Use Infrared?
• Reduce forced maintenance shut-downs.
• Reduce associated production losses.
• Repair components prior to complete
failure.
• Reduce required repair time.
• Reduce repair costs.
High Voltage Electrical
Inspections
• Failures often cause
complete plant shut-
down.
• Repairs can be time
consuming.
• Many facilities lack
repair parts inventory.
• High failure costs.
• Failures are usually
less common.
High Voltage Electrical
Inspections
• Failures often cause
complete plant shut-
down.
• Repairs can be time
consuming.
• Many facilities lack
repair parts inventory.
• High failure costs.
• Failures are usually
less common.
High Voltage Electrical
Inspections
• Failures often cause
complete plant shut-
down.
• Repairs can be time
consuming.
• Many facilities lack
repair parts inventory.
• High failure costs.
• Failures are usually
less common.
High Voltage Electrical
Inspections
• Failures often cause
complete plant shut-
down.
• Repairs can be time
consuming.
• Many facilities lack
repair parts inventory.
• High failure costs.
• Failures are usually
less common.
Low Voltage Electrical
Inspections
• Failures seldom cause
complete plant shut-
down.
• Failures are usually
more common due to
higher loading %.
• Compounded costs
over time can be
significant.
Low Voltage Electrical
Inspections
• Failures seldom cause
complete plant shut-
down.
• Failures are usually
more common due to
higher loading %.
• Compounded costs
over time can be
significant.
Low Voltage Electrical
Inspections
• Failures seldom cause
complete plant shut-
down.
• Failures are usually
more common due to
higher loading %.
• Compounded costs
over time can be
significant.
Low Voltage Electrical
Inspections
• Failures seldom cause
complete plant shut-
down.
• Failures are usually
more common due to
higher loading %.
• Compounded costs
over time can be
significant.
Mechanical Inspections
• Less common than
electrical inspections.
• Cause and effect
generally less
understood than
electrical systems.
• Has definite benefits
but is often limited by
restricted access.
Mechanical Inspections
• Less common than
electrical inspections.
• Cause and effect
generally less
understood than
electrical systems.
• Has definite benefits
but is often limited by
restricted access.
Mechanical Inspections
• Less common than
electrical inspections.
• Cause and effect
generally less
understood than
electrical systems.
• Has definite benefits
but is often limited by
restricted access.
Mechanical Inspections
• Less common than
electrical inspections.
• Cause and effect
generally less
understood than
electrical systems.
• Has definite benefits
but is often limited by
restricted access.
What Should I Expect In An
Infrared Inspection?
• Thorough inspection, good work ethic.
• Good image quality for easier problem
identification.
• Trained & experienced technician for both
the inspected equipment and infrared
imaging.
• Thorough & convenient documentation.
How Expensive Is Infrared
Equipment?
• High resolution non-Radiometric or low
resolution imagers range from ~$20,000.00
to $35,000.00.
• Radiometric and high resolution imagers
range from $35,000.00 to $55,000.00.
How Expensive Are Infrared
Inspection Services?
• Usually based on daily rates of $600.00 to
$1,000.00 plus expenses.
• Number of days dependent on size of
facility, equipment integrity and
thoroughness of inspection.
• Frequency of inspection depends on
utilization and operating environment.
How Can I Contact
Engineered Electric Services
• 800-881-2698
• 863-425-2698

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Infrared Electrical Maintenance Program

  • 3. What is Infrared Imaging? • It is a method of detecting radiance or heat of a surface without contact to the object being measured. • An image or picture is created by combining many radiance measurements and converting them to an intensity value. • The more radiance or heat the object surface has the brighter it is represented in the image.
  • 4. What Can Detecting Radiance Or Heat Do For Me? • Identify restrictions to electrical current flow which cause failures and nuisance tripping. (Most common form of infrared inspection). • Identify mechanical issues such as bearing wear, improper lubrication and misalignment.
  • 5. Why Should I Use Infrared? • Reduce forced maintenance shut-downs. • Reduce associated production losses. • Repair components prior to complete failure. • Reduce required repair time. • Reduce repair costs.
  • 6. High Voltage Electrical Inspections • Failures often cause complete plant shut- down. • Repairs can be time consuming. • Many facilities lack repair parts inventory. • High failure costs. • Failures are usually less common.
  • 7. High Voltage Electrical Inspections • Failures often cause complete plant shut- down. • Repairs can be time consuming. • Many facilities lack repair parts inventory. • High failure costs. • Failures are usually less common.
  • 8. High Voltage Electrical Inspections • Failures often cause complete plant shut- down. • Repairs can be time consuming. • Many facilities lack repair parts inventory. • High failure costs. • Failures are usually less common.
  • 9. High Voltage Electrical Inspections • Failures often cause complete plant shut- down. • Repairs can be time consuming. • Many facilities lack repair parts inventory. • High failure costs. • Failures are usually less common.
  • 10. Low Voltage Electrical Inspections • Failures seldom cause complete plant shut- down. • Failures are usually more common due to higher loading %. • Compounded costs over time can be significant.
  • 11. Low Voltage Electrical Inspections • Failures seldom cause complete plant shut- down. • Failures are usually more common due to higher loading %. • Compounded costs over time can be significant.
  • 12. Low Voltage Electrical Inspections • Failures seldom cause complete plant shut- down. • Failures are usually more common due to higher loading %. • Compounded costs over time can be significant.
  • 13. Low Voltage Electrical Inspections • Failures seldom cause complete plant shut- down. • Failures are usually more common due to higher loading %. • Compounded costs over time can be significant.
  • 14. Mechanical Inspections • Less common than electrical inspections. • Cause and effect generally less understood than electrical systems. • Has definite benefits but is often limited by restricted access.
  • 15. Mechanical Inspections • Less common than electrical inspections. • Cause and effect generally less understood than electrical systems. • Has definite benefits but is often limited by restricted access.
  • 16. Mechanical Inspections • Less common than electrical inspections. • Cause and effect generally less understood than electrical systems. • Has definite benefits but is often limited by restricted access.
  • 17. Mechanical Inspections • Less common than electrical inspections. • Cause and effect generally less understood than electrical systems. • Has definite benefits but is often limited by restricted access.
  • 18. What Should I Expect In An Infrared Inspection? • Thorough inspection, good work ethic. • Good image quality for easier problem identification. • Trained & experienced technician for both the inspected equipment and infrared imaging. • Thorough & convenient documentation.
  • 19. How Expensive Is Infrared Equipment? • High resolution non-Radiometric or low resolution imagers range from ~$20,000.00 to $35,000.00. • Radiometric and high resolution imagers range from $35,000.00 to $55,000.00.
  • 20. How Expensive Are Infrared Inspection Services? • Usually based on daily rates of $600.00 to $1,000.00 plus expenses. • Number of days dependent on size of facility, equipment integrity and thoroughness of inspection. • Frequency of inspection depends on utilization and operating environment.
  • 21. How Can I Contact Engineered Electric Services • 800-881-2698 • 863-425-2698