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G8 Check Condition of Tools and Equipment and Perform.pptx

  1. Check Condition of Tools and Equipment and Perform Basic Maintenance
  2. •Functional Tools and Equipment- - Tools that are in good condition and can perform its regular functions •Non-Functional Tools and Equipment - Tools that are not able to perform its regular on because of impaired and damage part.
  3. Method of identifying non-functional tools and equipment 1.Visual inspection 2.Functionality 3.Performance 4.Power supply (for electrically operated only) 5.Person’s involved
  4. Perform Basic Maintenance
  5. TYPES OF LUBRICANTS •A lubricant is a substance introduced to lessen friction between moving surfaces. It may also transport external particles. The property of reducing friction is known as lubricity.
  6. Types of Lubricant All Purpose Anti Rust Lubricant Anti-rust lubricant spray
  7. Types of Lubricant Lubricant Oil and Engine Oil Silicon Lubricant
  8. Wire Pulling Lubricant Reminders: A good lubricant possesses the following characteristics: • High boiling point, • Low freezing point, • High viscosity index, • Thermal stability, • Corrosion prevention, and • High resistance to oxidation
  9. Types and Kinds of Cleaning Solvents SOLVENT is a component of a solution that dissolves solute and is usually present in large proportion or amount. 1. POLAR SOLVENTS are solvents which dissolve/are soluble in water; 2. NONPOLAR SOLVENTS are solvents which do not dissolve/are insoluble in water.
  10. Cleaning Solvents Solubility in Water Classification of solvent a. water soluble polar b. gasoline insoluble Nonpolar c. kerosene insoluble Nonpolar d. thinner insoluble Nonpolar e. detergent soap soluble polar
  11. Uses of Cleaning Solvents Cleaning Solvents Uses Gasoline Wash greasy tools/ equipment. Kerosene Remove dust, grease oil, paint, etc. Thinner Remove spilled paint on the floor, walls and tools. Water Wash dust in the floor, walls, etc. Detergent Soap and water Wash/clean benches, tables, cabinets, etc.
  12. 5’s Approach in workshop keeping •5’S is an approached of organizing and managing the workplace and work flow with the intent to improve efficiency by eliminating wastes, improving flow of production, reducing process delays.
  13. •SORT (Seiri)- Sorting is an action to identify and eliminate all unnecessary items from your work place and dispose them. •SYSTEMATIZE (Seiton)- Systematizing is an action to arrange or put every necessary item in good order so that they can be easily picked for use. o A place for everything o Everything is in place
  14. •SWEEP (Seiso)- Sweeping is an action to clean your work place thoroughly so that there is no dust on floor, machines and equipment. •SANITIZE (Seiketsu)- Sanitizing is a condition of maintaining high standard of cleaning and workshop organization at all times. •SELF- DISCIPLINE (Shitsuke)-Self-discipline is a condition of training people to follow cleaning disciplines independently.
  15. Basic Maintenance of Electrical Tools and Equipment The successful maintenance program is: •well organized and scheduled •controls hazards •defines operational procedures •trains key personnel.
  16. Check the condition of electrical tools and equipment and their preventive maintenance: 1. Clean out the Dust.
  17. 2. Check the Cords.
  18. 3. Use the right tool correctly.
  19. 4. Protect your Tools
  20. 5. Use double-insulated tools
  21. 6. Storing Your Tools
  22. Personal Protective Equipment (PPE) •are gadgets to protect workers from injury or illness caused by having contact with the dangers/hazards in the workplace whether they are chemical, biological, radiation, physical, electrical, mechanical and others.
  23. These are the common Personal Protective Equipment gadgets: Hard hats/helmets Gloves
  24. These are the common Personal Protective Equipment gadgets: Googles Mask
  25. These are the common Personal Protective Equipment gadgets: Safety shoes/work boots Working pants
  26. Pictures of electricians working using Personal Protective Equipment