3. I need visibility of my rack space, power utilisation
and move away from these manual reports. My
stakeholders want to see what risks they are
exposed to with the infrastructure we have
Datacenter Manager
I want to be able to track all my
facilities data in a single system, from
risks to regimes Including a detailed
asset register
Asset Manager
I need to see power utilisation by asset
and group the data to provide me PUE
dashboards, if I could link BMS data
with engineers readings I could make
informed decisions
Energy Manager
If I could get an early warning of
potential failures I could plan down time
properly and reduce reactive events.
Engineer
Our Drivers
4. Objective
To create a truly effective maintenance programme we need to understand the
operating context of the asset….
Nearby
Hazards,
pollutants
SPOF
Asset
Importance
Condition
Capacity
& Control
Asset
Environment Building
Fabric
5. Our approach - Overview
Live monitoring of assets,
Capture and Analysis of
thermography results.
CMB regimes*
CBM
Full DCIM Management, Rack
data down to equipment level
CAPACITY
FMEA with 400 templates,
linked to ADH & Risks,
Scenario planning.
FMEA
Creation of registers, profiles
inc Heat maps, linked to ADH,
Mitigation Management and
post mitigation scoring
RISKS
ADH for Management of asset
attributes, systems, warranty,
CFC data, history Condition
and life cycle Management
ASSETS
Interactive System reliability
block diagrams, simple colour
coding and visualization of
Power demands
RELIABILITY
VISUALISATION
7. Asset Management
FUNCTIONALITY
ADH – Systems, Locations, dependents
Warranty Management
Life cycle management
Capacity Management
CONSULTANCY SERVICES
Asset Verification
Redundancy
Condition Survey
Maintenance history review
BENEFITS
Visualisation of assets performance
Management of Compliance data
Life cycle planning
Full visibility via asset timeline
Asset Management
ADH Driven holistic asset management
8. Risk Management
FUNCTIONALITY
Risks Pinned to ADH
Heat Maps (Pre & Post Mitigation)
Mitigation templates with Links to FMEA
Performance & jeopardy Management
CONSULTANCY SERVICES
Risk Identification
Mitigation Facilitation
Solution Development
BENEFITS
Visibility of Facility Risks
Control access, control of data
Transparency of control measures
Risks weighted to business criteria
Risk Management
Risk profiling with linked mitigations including FMEA capture
9. Reliability & Redundancy
FUNCTIONALITY
Visualization of asset layout, systems
Simple colour coding for redundancy
RAG indication for demand & capacity
Add commentary to diagrams
CONSULTANCY SERVICES
System mapping
SPOF Identification
Asset load verification
Data collection
BENEFITS
Simple visualization of plant
Helps show interdependency
Enable performance data to be recorded
and reported
SPOF
Full reliability and redundancy mapping
10. Failure Modes Effect Analysis (FMEA)
FUNCTIONALITY
Creation of Study from Risk/Mitigation
Develop task instruction
Map/mark asset impacts & affected assets
Detailed control measures
CONSULTANCY SERVICES
FMEA Facilitation
Scenario planning
Development of task instructions to
mitigate failure modes
BENEFITS
Visibility of scenario impacts from risk to
mitigation
Develop meaningful maintenance regimes
FMEA Templates reducing study time
FMEA
From workshop to regimes
11. Condition Based Monitoring
FUNCTIONALITY
Real time condition monitoring of Power,
Vibration, Acoustics & Temperature
Alarm Management & Hierarchy
Pattern recognition and learnt baseline
CONSULTANCY SERVICES
Identification of monitoring points
System Training
System integration
BENEFITS
Real time monitoring
Enables 24/7 cover to be reduced
Predict pre failure signs, learns from
previous alarms
Asset degradation reporting
CBM
Real-time asset intelligence
12. CBM Cont
Definition
It is a preventable breakdown tool and training
aid used to understand the dynamic behaviours
of assets, equipment items or components.
In addition, it is a non-intrusive approach
3 Levels of CBM:
Human senses – hear, touch, see and smell
Asset Performance Indicators – Gauges, BMS,
DCS systems etc – incorporating statistics
Applied Technologies – Thermography,
Vibrational analysis etc.
Benefits
Typical benefits from utilising CBM
Non – intrusive
Issues can be detected and acted upon before failure
occurs
Work can be planned around schedules
Spares can be ordered in advance and only when
necessary
Builds good quality asset data
Accurate data to predict maintenance budgets
Improved asset availability, efficiency & performance
13. Our CBM Solution
Replicate
Human Sense
Listen, feel
Data Analysis Protected Assets
Critical Assets Applied
Technology
Vibration analysis
Asset Performance
indicators
BMS Data, DCS, PDUs
14. The Hardware
Range of IP/EX rated casings available
Terminal block for external sensors
Wireless data transfer between readers &
concentrators
Compact unit houses all sensors on single board
Fully user calibration functionality using front end
software
Internal/external and contact temp sensors
range -20 °to 120 °
Accelerometer 0-250G
Acoustic sensor 0-120db
0/10v input for External Split-core Current
Transformer
2.4gh wireless network
5Vdc supply required
15. Capacity Management (DCIM)
FUNCTIONALITY
Visualization of asset layout, systems
Simple colour coding for redundancy
RAG indication for demand & capacity
Add commentary to diagrams
CONSULTANCY SERVICES
System mapping
SPOF Identification
Asset load verification
Data collection
BENEFITS
Simple visualization of plant
Helps show interdependency
Enable performance data to be recorded
and reported
DCIM
Full capacity planning and equipment level visibility
16. Visualisation
FUNCTIONALITY
Exec Level dashboard
Data Centre Manager dashboards
Where is an empty … Function
Energy trending
PUE tracking
CONSULTANCY SERVICES
Data Point mapping
Bespoke data points/reports
System Integration (BMS, DCS, BIM)
BENEFITS
Simple visualization of overall
performance
Helps show control of facility
Visibility of capacity Vs. demand down to
room level
Dashboards
Fully configurable performance reporting
18. Deployments
• 2 Sites with 15 Laboratory buildings
• FMEA on 11 Systems
• Critical Freezer solution
• 15 RBD’s produced
• 72 risks identified
• 80 CM units for infrastructure assets
• 250 -80 freezers to be monitored
• Bespoke energy led regimes to be created
3
ICR
• 6 Datacentres
• 11 Colocation sites
• 112 Risks identified
• FMEA on all systems
• 6000 Racks with Over 50,000 DCIM assets
• 100 CM Units
• Full Thermography regimes with detection
• Technical cleaning regimes
• BMS Integration
2
Talk Talk Technology
• 7 Data centres
• 21 Signle points of failure identified
• 45 CM Units fitted
• 320 New maintenance regimes generated
• Removed 24/7 engineering requirement
• Detected pending failure during trial period
• Critical spares identified
• BIFM & PFM Finalists 2011
1
Co-operative Group
19. Latest Deployment
• First deployment on Behalf of Integral
• Large Data centre
• 240 Critical assets to be monitored
• Utilisation of AIM Works Management Module
• Full DCIM Data collection and Management
• FMEA direived Maintenance regimes
• Bespoke Rack Space request module to be devoped to manage changes and
Cabinet access
4
20. What our clients say
Micky Burke, Data Centre Manager at The Co-operative Group
Manchester, United Kingdom
We have deployed this advance in monitoring and alerting technology upon our 'achilles heels' of deteriorating or fail-prone plant. We've already been
the beneficiary of its enhanced ability to detect a change in the plants operating characteristic, and prevented unplanned mission critical downtime as a
result.
Tony Williamson, Operations Director at Rentokil Initial
Stoke-on-Trent, United Kingdom
We've recently rolled this product out to two of our clients to monitor and protect their critical data centre infrastructure and have recently benefited from
the addition of the AIM mobile app. The product is streets ahead of the competition and with the continuous development drive from Asset Handling, it
looks set to cement its position as the leader of this technology.