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Resume - Darion Helton - Lean Deployment January 2016
1. Darion L. Helton
6208 Greens Mill Ridge, Loganville, Georgia 30052
dlhelton@comcast.net
770-656-2205
EXECUTIVE SUMMARY
Dynamic professional leader with exceptional interpersonal and communications skills with an extensive background
in the following broad-based competencies:
Strategic Planning & Leadership
Process Improvement
Training/Development
Quality Control
Six Sigma / Lean
Inventory Control Programs
Program Development
Account Management
P & L Responsibility
ACCOMPLISHMENTS
Training and Development
Created corporate sales manager training programs level 1 and level 2.
Developed management annual training program for the manufacturing operation.
Designed annual customer service training program.
Implemented standardized hiring, on-boarding, and skill level training for all departments.
Created customer training program (corrugated industry content).
Lean Deployment
Created and instituted a comprehensive lean system program in one corrugated manufacturing facility and
three off- site warehouse facilities resulting in 10.1 million dollars in profit improvement over the initial four
years of implementation.
Developed and implemented JIT, Kanban, and Inventory control programs in multiple operations.
Developed and implemented waste control programs, ISO certified quality system, safety program and
employee training and development standards for all levels.
Support multiple facilities as a training, lean, quality, waste, and safety resource.
Continuous Improvement
Developed key metric improvement programs for waste reduction, quality control, OTD, productivity, and
safety. This facility is world class in performance of these metrics.
Created waste tracking program, root cause problem solving standard, internal auditing procedures, and
corrective action process for the entire U.S. operation.
PROFESSIONAL EXPERIENCE
Pratt Industries, USA – Conyers, Georgia December 2005 - Present
Division Training & Development Manager (Southern Corrugating Div) June 2015 - Present
Multiple management responsibilities for 9 operations (1000 Employees, $689M Gross Sales)
Employee Training & Development Divisional and Corporate Level
Succession Planning
Division Safety
Operational Improvement
Training & Development Manager
Process Improvement & Employee Development Director
Lean Manufacturing Manager
April 2014 – May 2015
April 2010 – March 2014
December 2005 – March 2010
Direct Responsibility for Safety, Quality, Waste, Process Improvement, Lean, Training and Development,
Account Management, Departmental P&L, and Project Management (181 Employees, $139M Gross Sales / year)
Quality – 53% improvement in net loss dollars year on year ($2.1M per year).
2. Waste – Reduction from 13% to 5.08% shrink year on year ($3.1M per year).
Productivity – Corrugating up 20%, Converting up 23% ($3.5M per year).
On Time Delivery – Improvement from 78% to 96.3%.
Safety – 4.5 million consecutive hours worked without a loss time accident.
Pratt Executive Leadership Council Member – Conyers Corrugating Division
Recipient Pratt “Unsung Hero Award” – 2012
Recipient Pratt “Pinnacle Club President’s Award” – 2014
T&WA, Inc. – Birmingham, Alabama July 2004 – December 2005
Regional Process Engineer/Quality Manager
(Direct Responsibility for Safety, Waste, Quality, Process Improvement and Account Management at Birmingham
and also supported additional facilities.) (75 Employees, Long Term Contract Administration)
Reduced reject rate percentage from 15% to 6.2% average.
Supported multiple facility operations (program development).
Reduced cycle time average from 18.5 seconds to 14 seconds (customer demand).
Developed and initiated employee hiring, orientation, and training programs - reduced employee turnover.
Direct customer liaison to Honda and Mercedes.
Apex Masonry, Inc. – Terre Haute, Indiana August 2002 – July 2004
Manager of New Business Development
Expanded existing core business into commercial restoration, refractory services, industrial maintenance, and
design/engineering.
Successful record of increasing sales resulting in additional $2M in revenue per year.
P & L responsibilities for new contracts.
Contract administration.
Terre Haute Firebrick, Inc. – Terre Haute, Indiana August 1992 – August 2002
President/Senior Corporate Officer
Increased annual sales volume 75%.
Increased average annual profit margin from 6.3% to 13%.
Negotiated multi-year contracts with customer base.
Designed and implemented business expansion – multi-state and divisional offices.
Negotiated labor, supplier, and subcontractor agreements (multi-state).
Strategic business planning for the organization.
EDUCATION/TRAINING
3. Master of Science Degree – Business Administration, 2004
Kennedy-Western University – Thousand Oaks, CA
Bachelor of Science Degree – Business Administration, 2002
Kennedy-Western University – Thousand Oaks, CA
Associate of Applied Science Degree – Business Admin./Management Specialty
Ivy Tech State College – Terre Haute, IN
Six Sigma Black Belt Certification, 2008
Villanova University
5P Problem Solving Certification, 2005
Alabama Industrial Development Training Institute
Train the Trainer Certification, 2005
Alabama Industrial Development Training Institute
OSHA Training – Part 1926 & Part 1910
HIPPA Certification 2014