UVDURAPRESS™ Flatline Finishing Process with UV Cured Powder Coating
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10 de Jan de 2023•0 gostou•106 visualizações
UVDURAPRESS™ Flatline Finishing Process with UV Cured Powder Coating
10 de Jan de 2023•0 gostou•106 visualizações
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Keyland Polymer introduces UVDURAPRESS, a high speed flatline finishing process for Oriented Strand Board, Particle Board, and Medium Density Fiber Board. UV cured powder coating is exceptionally efficient, cost effective, and has a small carbon footprint. This process replaces solvent, water-based and UV paints and laminates used in other panel finishing processes.
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UVDURAPRESS™ Flatline Finishing Process with UV Cured Powder Coating
- 1. Introducing UVDURAPRESS™ for Ultra Violet Cured Powder Coating of Flat Panels
- 2. AGENDA 01. 02. 03. About Keyland Polymer & UV Cured Powder Coating UV Cured Powder Coating Differentiation Benefits of UV Cured Powder Coating 04. New Developments & Applications 05. Conclusion
- 3. Light & Energy Cured Solid Resins R&D Light & Energy Cured Solid Resins Manufacturing UV Cured Powder Coatings R&D UV Cured Powder Coatings Manufacturing Manufacturing UV Cured Powder Coated MDF Components UV LED Light Cured 3D Printing Materials R&D Keyland Polymer Material Sciences © Copyright Keyland Polymer Material Sciences, LLC 2020
- 4. History of UV Cured Powder Coatings UV curable powder coatings first used on metal industrial products 2000 Decorative Veneer- MDF line in Michigan. Moved to Cleveland, OH now DVUV 2002 Keyland Polymer UV Powder is founded- Develop, formulate and manufacture UV cured powder coatings 2006 Keyland Polymer UV Materials Spain – Develop, formulate and produce resins for UV cured powder coatings 2017 © Copyright Keyland Polymer Material Sciences, LLC 2020
- 5. UV Cured Powder Coating Differentiating Characteristic UV cured powder coatings are manufactured and applied using the same equipment and processes as thermal powder coatings The separation of melt/flow and cure is the differentiating characteristic of UV cured powder coatings © Copyright Keyland Polymer Material Sciences, LLC 2020
- 6. Benefits • Faster - 3.5 to 10 times • Uses less energy – 25% to 90% • Smaller plant footprint – 40% • More productive – 6% - 30% • Higher profits per hour – 5% - >20% UV Cured Powder Coating Advantage Speed 6 © Copyright Keyland Polymer Material Sciences, LLC 2020
- 7. Summary of UV Cured Powder Coating Benefits •100% solid materials •No VOC •No Water •No Permits or registrations •REACH Compliant •Excellent physical properties •Easy to use and handle •3 – 10 times faster •25-90% less energy consumption •40% smaller plant footprint •Lower total applied cost •Higher profits per hour © Copyright Keyland Polymer Material Sciences, LLC 2020
- 8. Horizonal UV Cured Powder Application System For Finishing Flat Panels 8 © Copyright Keyland Polymer Material Sciences, LLC 2020
- 9. © Copyright Keyland Polymer Material Sciences, LLC 2020 9 UVDRAPRESS™
- 10. UVDURAPRESS™ PANELS OSB MDF © Copyright Keyland Polymer Material Sciences, LLC 2020
- 11. UVDRAPRESS™ MDF Panels © Copyright Keyland Polymer Material Sciences, LLC 2020 11
- 12. UVDRAPRESS™ 12 © Copyright Keyland Polymer Material Sciences, LLC 2020
- 13. © Copyright Keyland Polymer Material Sciences, LLC 2020 13 www.keylandpolymer.comuvdurapress
- 14. K e y l a n d P o l y m e r www.keylandpolymer.comuvdurapress 216-741-7191 mfk@keylandpolymer.com info@keylandpolymer.com 4641 Hinckley Industrial Parkway Cleveland, OH 44109 USA THANK YOU
Notas do Editor
- Good morning Thank you for taking time to participate in the 2020 Fiberwood Industry Conference I am Mike Knoblauch – president of Keyland Polymer Material Sciences – located in Cleveland Ohio. I have been involved with UV cured powder coating since 2000 – starting with application of UV powder on MDF and evolving to manufacturing UV cured powder coatings and resins for UV cured powder coatings. My goal today is to introduce you to UV powder on MDF or broaden your knowledge of UV powder on MDF
- Our agenda is straight forward Background on Keyland History of UV powder An illustration on why UV powder is different, and the value of its deafferenting characteristics. Cost and benefit models An introducing UVDURAPRESS a horizonal flatline UV powder finishing process for panel products And at the end I hope to have time to answer some questions.
- Keyland is vertically integrated through the UV powder value chain Working backwards – application – DVUV our UV powder finished MDF wood components company Keyland Polymer UV cured powder coating – developing – formulating and manufacturing UV cured powder Keyland Polymer UV materials Spain – developing – formulating and manufacturing resins for UV cured powder coating Our manufacturing capability is complemented by our R&D activities at each manufacturing point Application – Powder and Resin
- The history of UV powder begins in the late 1990’s and early 2000’s My involvement began in 2001 with the construction of the Decorative Veneer MDF system in Michigan This system was moved to Cleveland in 2005 and is now DVUV Keyland Polymer UV powder was started in 2006 In 2017 we began making resins in Spain Keyland is active in promoting and expanding the global market for UV cured powder on MDF and other heat sensitive substrates
- How is UV powder different from thermoset powder? Looking at a pound of UV and a pound of thermoset powder – there is no visual difference. And they are made on the same equipment. The difference is in how each is melted and cured. Thermoset powders are melted and cured on a time and temperature continuum – anywhere from 5 to 20 minutes, sometime longer With UV powder the melt or gel phase is separated from the cure phase. Melting is fast – 1 to 2 minutes or longer depending on the mass of the part and then instantly cured with UV light energy
- This chart is a good graphical representation of the process cycle advantage of UV powder compared to thermoset powders and some liquid coatings. The summary of benefits Faster Uses less energy Small plan footprint More productive All yielding higher profits per hour Time is money
- This is a summary of the benefits of UV cured powder.
- As I mentioned earlier, we are actively developing new applications and process for UV cured powder coatings. Today we are introducing UVDURAPRESS a flatline UV powder application system for finishing panel products, MDF, OSB, particle board and other panel materials.
- These are examples of an OSB and MDF panel finished the UVDURAPRESS system. UVDURAPRESS can be functional and a decorative finish for engineered wood-based panels
- UVDURAPRESS incorporates all benefits of traditional UV cured powder coating on MDF Fast Compact One coat finish Durable Energy efficient Environmentally friendly with a small carbon footprint
- Thank you for your time and attention – I hope my presentation has been helpful and expanded your knowledge of UV cured powder and its benefits when used to finish engineered wood panels. I welcome any questions.