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REALIZING SOLVENT SAVINGS
BY CONTROLLING
TEMPERATURE
Saint Clair Systems © All rights reserved
ISO 9001:2000 Certified
1
• DESIGNERS AND MANUFACTURERS OF ADVANCED POINT-OF-USE TEMPERATURE AND
VISCOSITY CONTROL SYSTEMS FOR INDUSTRIAL FLUID DISPENSING PROCESSES SINCE
1990
• SPECIALIZING IN BOTH RECIRCULATING AND “DEAD-END” SYSTEMS WITH MORE
THAN 3500 ACTIVE INSTALLATIONS
• LOW VISCOSITY (<1 CPS) TO HIGH VISCOSITY (>1,000,000 CPS) APPLICATIONS
STANDARD AT PRESSURES FROM 0.4 BAR (5 PSI ) – 400 BAR (6000 PSI)
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
2
SO WHO CARES?
• THOSE 3500+ TEMPERATURE CONTROL INSTALLATIONS
INVOLVED SOME OF THE TOUGHEST APPLICATIONS IN
PARTNERSHIP WITH DEMANDING CUSTOMERS LIKE:
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
3
y = 317.09x
0
5
10
15
20
25
30
35
40
45
50
0% 3% 6% 9% 12% 15%
Solvent (%)
ViscosityChange(Zahn#4Seconds)
ADJUSTING VISCOSITY WITH SOLVENT
(Valspar - 080 White Polyester)
Data Courtesy of
Alsco Metals Corporation
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
4
10
15
20
25
30
35
40
45
50
55
60
65
15 20 25 30 35 40
Temperature (°C)
Zahn#4Seconds
15s
10s
ADJUSTING VISCOSITY WITH TEMPERATURE
5
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
(Valspar - 080 White Polyester)
Data Courtesy of
Alsco Metals Corporation
This sequence shows that an increase
in temperature from 15ºC – 25ºC
produces roughly the same change in
viscosity as adding 16 liters of
solvent to 200 liters of paint
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
6
The path to savings looks something like this…
Reduce Solvent Usage
Determine Solvent Used In Warmest Months
Determine Paint Temperature Observed In Warmest Months
Set Solvent Add At Amount Used In Warmest Months For Each Paint
Set Paint Temperature Observed In Warmest Months
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
7
Solvent Add Rate by MonthGallons/Drum byMonth
0
1
2
3
4
5
6
7
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
8
Old Annual Solvent UsageGallons/Drum byMonth
0
1
2
3
4
5
6
7
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
9
Minimum Solvent Add RateGallons/Drum byMonth
0
1
2
3
4
5
6
7
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
10
New Annual Solvent UsageGallons/Drum byMonth
0
1
2
3
4
5
6
7
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
11
Annual Solvent SavingsGallons/Drum byMonth
0
1
2
3
4
5
6
7
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
12
THANK YOU!!
PLEASE COME SEE US AT:
www.viscosity.com
AND VISIT OUR BLOG AT:
blog.viscosity.com/blog
AND OUR YOUTUBE CHANNEL:
https://www.youtube.com/channel/UCVyAgTJtgNZTozqFeBc
CeNA
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
13

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Realizing Solvent Savings By Controlling Temperature

  • 1. REALIZING SOLVENT SAVINGS BY CONTROLLING TEMPERATURE Saint Clair Systems © All rights reserved ISO 9001:2000 Certified 1
  • 2. • DESIGNERS AND MANUFACTURERS OF ADVANCED POINT-OF-USE TEMPERATURE AND VISCOSITY CONTROL SYSTEMS FOR INDUSTRIAL FLUID DISPENSING PROCESSES SINCE 1990 • SPECIALIZING IN BOTH RECIRCULATING AND “DEAD-END” SYSTEMS WITH MORE THAN 3500 ACTIVE INSTALLATIONS • LOW VISCOSITY (<1 CPS) TO HIGH VISCOSITY (>1,000,000 CPS) APPLICATIONS STANDARD AT PRESSURES FROM 0.4 BAR (5 PSI ) – 400 BAR (6000 PSI) Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 2
  • 3. SO WHO CARES? • THOSE 3500+ TEMPERATURE CONTROL INSTALLATIONS INVOLVED SOME OF THE TOUGHEST APPLICATIONS IN PARTNERSHIP WITH DEMANDING CUSTOMERS LIKE: Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 3
  • 4. y = 317.09x 0 5 10 15 20 25 30 35 40 45 50 0% 3% 6% 9% 12% 15% Solvent (%) ViscosityChange(Zahn#4Seconds) ADJUSTING VISCOSITY WITH SOLVENT (Valspar - 080 White Polyester) Data Courtesy of Alsco Metals Corporation Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 4
  • 5. 10 15 20 25 30 35 40 45 50 55 60 65 15 20 25 30 35 40 Temperature (°C) Zahn#4Seconds 15s 10s ADJUSTING VISCOSITY WITH TEMPERATURE 5 Saint Clair Systems © All rights reserved ISO 9001:2016 Certified (Valspar - 080 White Polyester) Data Courtesy of Alsco Metals Corporation
  • 6. This sequence shows that an increase in temperature from 15ºC – 25ºC produces roughly the same change in viscosity as adding 16 liters of solvent to 200 liters of paint Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 6 The path to savings looks something like this…
  • 7. Reduce Solvent Usage Determine Solvent Used In Warmest Months Determine Paint Temperature Observed In Warmest Months Set Solvent Add At Amount Used In Warmest Months For Each Paint Set Paint Temperature Observed In Warmest Months Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 7
  • 8. Solvent Add Rate by MonthGallons/Drum byMonth 0 1 2 3 4 5 6 7 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 8
  • 9. Old Annual Solvent UsageGallons/Drum byMonth 0 1 2 3 4 5 6 7 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 9
  • 10. Minimum Solvent Add RateGallons/Drum byMonth 0 1 2 3 4 5 6 7 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 10
  • 11. New Annual Solvent UsageGallons/Drum byMonth 0 1 2 3 4 5 6 7 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 11
  • 12. Annual Solvent SavingsGallons/Drum byMonth 0 1 2 3 4 5 6 7 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 12
  • 13. THANK YOU!! PLEASE COME SEE US AT: www.viscosity.com AND VISIT OUR BLOG AT: blog.viscosity.com/blog AND OUR YOUTUBE CHANNEL: https://www.youtube.com/channel/UCVyAgTJtgNZTozqFeBc CeNA Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 13