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REALIZING PAINT SAVINGS WITH
VISCOSITY CONTROL
Saint Clair Systems © All rights reserved
ISO 9001:2000 Certified
1
• DESIGNERS AND MANUFACTURERS OF ADVANCED POINT-OF-USE TEMPERATURE AND
VISCOSITY CONTROL SYSTEMS FOR INDUSTRIAL FLUID DISPENSING PROCESSES SINCE
1990
• SPECIALIZING IN BOTH RECIRCULATING AND “DEAD-END” SYSTEMS WITH MORE
THAN 3500 ACTIVE INSTALLATIONS
• LOW VISCOSITY (<1 CPS) TO HIGH VISCOSITY (>1,000,000 CPS) APPLICATIONS
STANDARD AT PRESSURES FROM 0.4 BAR (5 PSI ) – 400 BAR (6000 PSI)
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
2
SO WHO CARES?
• THOSE 3500+ TEMPERATURE CONTROL INSTALLATIONS
INVOLVED SOME OF THE TOUGHEST APPLICATIONS IN
PARTNERSHIP WITH DEMANDING CUSTOMERS LIKE:
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
3
THE PERFECT FILM
STRIPSTRIPSubstrate
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
4
THE EFFECT OF FILM BUILD ON CURE
Even Cure
STRIPSTRIPSubstrate
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
5
WHAT EVERYONE IS STRIVING FOR
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
6
BUT MORE OFTEN
THAN NOT, WE’RE
SUPPLYING THIS…
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
7
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
8
BUT MORE OFTEN
THAN NOT, WE’RE
SUPPLYING THIS…
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
9
BUT MORE OFTEN
THAN NOT, WE’RE
SUPPLYING THIS…
AND THIS
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
10
THE STRUCTURE OF ORANGE PEEL
Substrate
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
11
Short Variations
Long Variations
THE EFFECT OF FILM BUILD ON CURE
Slower Cure
Faster Cure
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
12
Substrate
FILM BUILD RELATED DEFECTS
Blisters/Uncured
Coating
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
13
Substrate
THE IMPACT OF FILM BUILD VARIATIONS ON
PAINT CONSUMPTION
Substrate
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
14
Excess
Minimum
ELIMINATING THE EXCESS
STRIPSTRIPSubstrate
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
15
Minimum
Reduce Coating Usage
Coating Film Must Meet Minimum Film Build Requirements
When Film Build is Uneven, Excess Coating Must be Applied to Meet Minimum Film Build
Specifications
Control Viscosity to Manage the Film Build Across the Substrate
When Film Build is Consistent, Move Toward Minimum Specification
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
16
THANK YOU!!
PLEASE COME SEE US AT:
www.viscosity.com
AND VISIT OUR BLOG AT:
blog.viscosity.com/blog
AND OUR YOUTUBE CHANNEL:
https://www.youtube.com/channel/UCVyAgTJtgNZTozqFeBc
CeNA
Saint Clair Systems © All rights reserved
ISO 9001:2016 Certified
17

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Realizing Paint Savings With Temperature Control

  • 1. REALIZING PAINT SAVINGS WITH VISCOSITY CONTROL Saint Clair Systems © All rights reserved ISO 9001:2000 Certified 1
  • 2. • DESIGNERS AND MANUFACTURERS OF ADVANCED POINT-OF-USE TEMPERATURE AND VISCOSITY CONTROL SYSTEMS FOR INDUSTRIAL FLUID DISPENSING PROCESSES SINCE 1990 • SPECIALIZING IN BOTH RECIRCULATING AND “DEAD-END” SYSTEMS WITH MORE THAN 3500 ACTIVE INSTALLATIONS • LOW VISCOSITY (<1 CPS) TO HIGH VISCOSITY (>1,000,000 CPS) APPLICATIONS STANDARD AT PRESSURES FROM 0.4 BAR (5 PSI ) – 400 BAR (6000 PSI) Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 2
  • 3. SO WHO CARES? • THOSE 3500+ TEMPERATURE CONTROL INSTALLATIONS INVOLVED SOME OF THE TOUGHEST APPLICATIONS IN PARTNERSHIP WITH DEMANDING CUSTOMERS LIKE: Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 3
  • 4. THE PERFECT FILM STRIPSTRIPSubstrate Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 4
  • 5. THE EFFECT OF FILM BUILD ON CURE Even Cure STRIPSTRIPSubstrate Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 5
  • 6. WHAT EVERYONE IS STRIVING FOR Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 6
  • 7. BUT MORE OFTEN THAN NOT, WE’RE SUPPLYING THIS… Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 7
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  • 9. Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 9 BUT MORE OFTEN THAN NOT, WE’RE SUPPLYING THIS…
  • 10. AND THIS Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 10
  • 11. THE STRUCTURE OF ORANGE PEEL Substrate Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 11 Short Variations Long Variations
  • 12. THE EFFECT OF FILM BUILD ON CURE Slower Cure Faster Cure Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 12 Substrate
  • 13. FILM BUILD RELATED DEFECTS Blisters/Uncured Coating Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 13 Substrate
  • 14. THE IMPACT OF FILM BUILD VARIATIONS ON PAINT CONSUMPTION Substrate Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 14 Excess Minimum
  • 15. ELIMINATING THE EXCESS STRIPSTRIPSubstrate Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 15 Minimum
  • 16. Reduce Coating Usage Coating Film Must Meet Minimum Film Build Requirements When Film Build is Uneven, Excess Coating Must be Applied to Meet Minimum Film Build Specifications Control Viscosity to Manage the Film Build Across the Substrate When Film Build is Consistent, Move Toward Minimum Specification Saint Clair Systems © All rights reserved ISO 9001:2016 Certified 16
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