1. www.cmafh.com
Field Service, Repair, Reman,
Rebuild & Field Programming
services at your location
After Hours Service, Call 888-356-3963
Solutions Partner
Authorized Distributor
Illinois CALL: 630-563-3600 • Wisconsin CALL: 262-781-1815
2. Onsite Hydraulic Repair and Troubleshooting
n Machine repair & troubleshooting at your location
n Factory trained and certified technicians
n Hydraulic installation & start-up services
n Preventative maintenance & evaluation
Repair Service
n All repairs come with a one year repair warranty
n We use genuine factory parts
n ach repaired component is thoroughly tested to orginal
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specifications
n uthorized Repair Center for Bosch Rexroth and
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Tokyo Keiki (formerly Tokimec)
n e repair most manufacturer's brands of valves, cylinders
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components
Onsite Hydraulic Fluid Analysis Fill-Up
n Complete fluid sample testing, analysis reporting
n ISO 17025 A2LA accredited sample processing laboratory
n Fast turnaround and follow-up
n Fluid fill-up and conditioning
n Corrective action planning
Machine Guarding Design Installation
n achine perimeter guarding for physical enclosures,
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guards and barriers
n lectro-mechanical safety integration, safeguard devices
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n Installation troubleshooting
n Safety risk assessment
How safe is your equipment?
A Machine Risk Assessment will tell you before it is too late.
Machine assessments help you comply with current and emerging standards by
providing consulting services for safety critical controls. Our solutions can help
reduce lost-time accidents, improve workplace safety and improve employee morale,
which will ultimately result in increased productivity.
Contact servicerepair@cmafh.com for more information.
3. Electric Machine Control System Support
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achine control system design
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nstallation startup services
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4 hour automation engineering support
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e troubleshoot electrical components systems
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arranty repair service through original equipment manufacturer
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e service the following brands: Rexroth • Indramat • Eaton
Controls • Kollmorgen • Danaher •PacSci • and more
n all 888-356-3963 for after hours emergency service
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24 Hour Availability
n Sales engineers available 24/7 for your convenience
n Call 888-356-3963 for after hours emergency service
Reman Services
n eman for hydraulic systems, manifolds, electrical, servo
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motion
n complete solution to renew your aging products
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n lean components, replace worn parts, function test and
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resurface
n ature Rexroth drive systems have options Reman and
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Reman Plus
n ll reman services come with a new warranty
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Solutions for aging machines
REMAN
REMAN PLUS
n Cleaning the components
n Supply of repair material
n Replacing the wearing parts
n Warranty of up to 5 years
n Use of original spare parts
n 24 Month Warranty
n Function operation test
n Re-lacquering of motors
n 24 Month Warranty
Remanufactured drives ensure product availability for an
additional five years beyond end of life.
4. CASE STUDY...
Upgrade and Rebuild of 1960’s era
Forging Press Manipulator Control
We were recently contacted to work on an upgrade
and rebuild of a 1960’s era forging manipulator. The
old system consisted of two 125 hp motors coupled
to fixed displacement pumps with accumulator
stands and line-mounted, hand operated control
valves.
The Solution
CMAFH developed a new system design utilizing some
of the old system’s rebuilt / repaired components for
a significant cost savings through our repair facility.
We rebuilt three Bosch Rexroth hydraulic motors and
repaired five Hydac accumulators.
CMAFH provided new Bosch Rexroth pumps and
designed and built two custom ductile iron manifolds
for fewer leak points. We incorporated Bosch Rexroth
proportional controls and Sun Hydraulic cartridge
valves, all pre-wired to a junction box for ease of
installation. CMAFH also provided new drawings and
documentation.
Custom Manifold 1: CMAFH designed custom ductile iron manifold
(40x12x12) incorporating Bosch Rexroth proportional controls
with on board elctronics and Sun Hydraulics cartridge valves for
smooth and precise control of the up/down, traverse, and rotate
functions. Manifold utilizes SAE and 4 bolt flange connections to
minimize leaks, with all of the proportional valves wired (using
shielded cable) to a junction box.
Built to Last another 50 years
The new system utilizes horsepower limiting controls
to keep the horsepower requirements within the 125 hp
motors while providing a 40% increase in flow. The new
control manifold now consists of complete on-board
electronic proportional valves for precise control of
the operation via joysticks back at the remote operator
station. CMAFH also designed an offline filter/cooling
loop to keep the system clean and cool for many years
to come.
Custom Manifold 2: CMAFH designed custom ductile iron
manifold (40x12x12) incorporating Bosch Rexroth high flow
DIN style logic and directional control valves, which control the
clamp, side shift and anti-sway function. Manifold utilizes SAE
and 4 bolt flange connections to minimize leaks, with all 120 volt
valves wired to a junction box.
Main Distribution CenteRS
BRANCH OFFICES
1000 Muirfield Drive
Hanover Park, IL 60133
phone: (630) 563-3600
Fax: (630) 563-3850
Rockford, IL Tel. (815) 229-7602
Fax (815) 229-7905
Peoria, IL
Tel. (309) 697-7005
Fax (309) 697-8576
3265 Gateway Road, Suite 300
Brookfield, WI 53045
Phone: (262) 781-1815
Fax (262) 781-2521
Green Bay, WI Tel. (920) 336-7620
Fax (920) 336-7610