MMEA (The Measurement, Monitoring and Environmental Efficiency Assessment) research program final seminar presentation by Product manager Heli Karaila, Valmet Ltd.)
3. 17.09.2015
North America
EMEA
South America
Asia-Pacific
China
Orders received
EUR 3,400 million
Net Sales
EUR 2,800 million
Employees 12,000
Market position
#1-2 Services
#1-2 Pulp
#1-3 Energy
#1-2 Paper, board, tissue
#1-3 Pulp and paper
automation
Valmet’s illustrative key figures with Automation
Based on combined figures from 2014
Sales by
business line
Services
Pulp and Energy
Paper
Automation
Sales by
geographic area
4. Unique offering covers process technology,
automation and services
Valmet develops and supplies
advanced technologies, automation
solutions and services
We combine pulp, paper and energy
technology, process know-how and
automation
– Enabling innovative product and service
development
– Increasing competitiveness
Full scope offering differentiates
Valmet from its competitors
17.09.2015
Customer
Services Automation
Process technology
5. Valmet Automation
Proven performance from a trusted partner
17.09.2015
Valmet has delivered more than
4,500 automation systems
40,000 analyzers and measurements
Over 1,000 power plants worldwide utilize Valmet’s
process automation
Valmet is
#1 in QCS, analyzers and measurements
#1 in pulp performance optimization using advanced
controls.
#3 in pulp & paper control systems
Niche leader in Bio and Waste-to-Energy power plant
automation
Our presence today
1600+ Personnel
30+ Countries
55+ Automation Service
Hubs
6. Continued commitment to moving our
customers’ performance forward
1980s 1990s 2010 2014 2015 2016
Automation foundation
• Damatic ”Classic”
• Damatic XD
• Damatic Xdi
• PaperIQ
• Kajaani anazyzers
• Metso DNA (now
Valmet DNA)
• Integrated condition
monitoring
• Turbomachinery
controls
• Virtualization
• Compact controllers
• High-density I/O’s
• Metso IQ (now
Valmet IQ)
• IQ Fiber
• Image-based
sensors
• New MD & CD
Controls
• New IQ Profiler
actuators
• IQ Induction Profiler
• Next gen Web
Inspection systems
• Rotary
• OC, LC
• LS, Alkali R
• MR Moisture, FS5
• KappaQC
• Corrored
• Alkali C
Introducing the next level
in automation
• Valmet DNA growth story
continues
• Valmet IQ family further
strengthened
• Analyzer and measurement
portfolio will grow even
stronger
Industry leading offering
17.09.2015
7. Valmet Wastewater applications
Cost efficient and
fit-for-purpose
solutions
8. 17.09.2015
We have recognized
opportunities for our
competences in demanding
wastewater measurement
applications
Developing Wastewater sector
creates attractive business
opportunity for us
With advanced applications we
can provide the customers with:
– Cost savings
– Increased capacity
– Process efficiency
– Increased process performance
Wastewater opportunities
Our aim is to be the preferred supplier of waste-
water measurements and process
performance solutions
10. Valmet Automation offering to the waste water
Valmet Total Solids Transmitter; Valmet TS
Valmet Low Solids Measurement; Valmet LS
Valmet SDO , Sludge Dewatering Optimizer
Valmet Conductivity Measurement products
Valmet DNA automation system
17.09.2015
11. Valmet Automation offering to the waste water
Valmet Total Solids Transmitter; Valmet TS
Valmet Low Solids Measurement; Valmet LS
Valmet SDO , Sludge Dewatering Optimizer
Valmet Conductivity Measurement products
Valmet DNA automation system
17.09.2015
,
Valmet LS and SDO
Research phase
done
in MMEA
Sludge / Solids research
continues
12. Valmet TS -Total Solids measurement
A microwave measurement principle
Sensor type and sizes:
Standard model PN16 /232 psi
Sizes: DN50, DN80, DN100, DN150, DN200, DN250, DN300
High pressure model PN 100/1450 psi
Sizes: DN100, DN150, DN 200
Measurement range: 0 - 40 TS%
organic and inorganic materials
Sensitivity: 0.001 TS%
Repeatability: 0.01 TS%
Enclose class: IP65
ATEX certification NEW !
– Certificate No. VTT 12 ATEX 058X
– II 3G Ex nR IIC T6 Gc
– Area classification : Zone 2
– For biogas / biofuel applications, where flammable
gases ( e.g methane ) could exists.
Communication
4-20mA + HART® Total Solids
4-20 mA Process temp. /-Conductivity
Profibus PA
17.09.2015
13. Valmet TS measurement principle
17.09.2015
Valmet TS measures the time of flight of a microwave signal in the sludge
Microwave’s delay time in water vs. total solids has a linear relationship
Microwave
delay time
(ps)
Total solids (%)
14. Valmet LS
17.09.2015
”The first measurement
system that really works in
centrate water.”
Customer statement
Total suspended solids 0-5000 mg/l
Specially developed to centrate
application
Entrained air index, helps in
indentifying polymer overdosing
Robust to impurities with optimum
optical properties
Total suspended solids measurement
17. Strong measurement cell
2 light sources, 6 signals
Absorption, back-scattering and depolarization signals
Optical measurement
from the technology leader
17.09.2015
Led nir
Ledvis
Lednir/
Ledvis ref.
Polarizer
Spiege
l
Probe
BS
Linse
Spiege
l
Polarizer
18. Valmet LS
17.09.2015
Constant and continuous sample
flow by using the centrifugal
pump
Sample is deaerated and
contaminants screened before
entering the measurement cell
Automatic cleaning
– Always includes: measurement cell,
sample lines and screens are cleaned
automatically, at configurable intervals
based on real cleaning need.
– Automatic cleaning chemical addition
(low concentration acid) at
configurable intervals, independent of
normal cleaning/flushing
Advanced self diagnostic
– No measurement drift - light sources
inside the measurement cell are re-
calibrated using the clean flushing
water
– Diagnostics alert if dirt accumulating
in measurement cell begins to affect
TSS measurement
Two LED light sources measure
absorption / scattering /
depolarization as light passes
through the centrate – critical for
accurate TSS!
Turnkey measurement system based on 20 years of experience