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Water Filtration System
Presenter: Braham Laubscher
Company: TF Design
What will be covered
1. Company Overview
2. Introduction
3. Planning and Design
4. Manufacturing
5. Testing
6. Bypass Procedure
7. Process & Instrumentation Diagram
8. Conclusion
9. Questions
 TFD – Thermodynamics, Fluids & Design
 Directors: Koot Kotze
Dana Swanepoel
Gidoen Venter
Chris Conradie
 Staff Allocation:
 20 Engineers
 25 Technicians and draughtsman
 2 Programers
 15 Artisans & technical staff
 5 Administrative personnel
 Brief history:
 TF Design was founded in 1993 by Koot Kotze & Sarel
Venter
 Established in Stellenbosch
 TF Design specializes in heat transfer and
Thermodynamics as well as general mechanical design
 My role: In-service training at TF Design as a
mechanical technician
Oral Presentation
Problem declaration
 The client’s need for a household water filtration system.
 Location and environmental effects on design.
 Project limitations
 Interfaces and space limitations
 Project costs
Concept
Filters
Pump
Bladder
Tank
Final Design
Upgrades and changes:
• Larger filters
• Better and stronger pump and motor
• Pressure manager
• Larger UV Sterilizer
• Replacement one-way valves
Final Design
Pump
Filter System
UV Sterilizer
Pressure manager
Final Design
UV Sterilizer Specifications
• Purpose as a filtering system
• Flow rate specifications
Final Design
Filtering System
Specifications
• How the 2 stage filter
procedure works
• Maintenance intervals
Pressure Manager
Specifications
 Purpose to the system
 Start and stop procedures
 Safety procedures
Final Design
PM2
Pressure
Manager
Final Design
Pump Specifications
• Multi-stage centrifugal
pump
• Operating flow rate:
2340L/h:
• Operating Pressure:
±700kPa
• Pump casing material:
Cast Iron
• Impellor material:
Stainless Steal
Final Design
Bladder Tank Specifications
• Can hold 22 liters
of water at full capacity
• Uses a diaphragm to
create a constant release
of fluid at a set pressure
• Can be manually
adjusted
FRAME
Square stainless steel tubing to
construct the
outside structure
Laser cut channel and gussets for
Support and strengthening
Laser cut and bent angle for electrical
Box and UV sterilizer box mount
Fitting and welding
of pipes
Components to be
Assembled as far as
Possible before
Installation into
Position
Pipes and fittings
Welded together
According to position
Of components
CHECKS:
1. Start stop functions
2. Flow function
3. Pressure function
4. Bladder tank optimization and functioning
5. Leak inspection
6. Tests to inspect if system can deliver required results
7. Water quality inspection
Oral Presentation
Oral Presentation
Oral Presentation
Oral Presentation

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Oral Presentation

  • 1. Water Filtration System Presenter: Braham Laubscher Company: TF Design
  • 2. What will be covered 1. Company Overview 2. Introduction 3. Planning and Design 4. Manufacturing 5. Testing 6. Bypass Procedure 7. Process & Instrumentation Diagram 8. Conclusion 9. Questions
  • 3.  TFD – Thermodynamics, Fluids & Design  Directors: Koot Kotze Dana Swanepoel Gidoen Venter Chris Conradie  Staff Allocation:  20 Engineers  25 Technicians and draughtsman  2 Programers  15 Artisans & technical staff  5 Administrative personnel
  • 4.  Brief history:  TF Design was founded in 1993 by Koot Kotze & Sarel Venter  Established in Stellenbosch  TF Design specializes in heat transfer and Thermodynamics as well as general mechanical design  My role: In-service training at TF Design as a mechanical technician
  • 6. Problem declaration  The client’s need for a household water filtration system.  Location and environmental effects on design.  Project limitations  Interfaces and space limitations  Project costs
  • 8. Final Design Upgrades and changes: • Larger filters • Better and stronger pump and motor • Pressure manager • Larger UV Sterilizer • Replacement one-way valves
  • 9. Final Design Pump Filter System UV Sterilizer Pressure manager
  • 10. Final Design UV Sterilizer Specifications • Purpose as a filtering system • Flow rate specifications
  • 11. Final Design Filtering System Specifications • How the 2 stage filter procedure works • Maintenance intervals
  • 12. Pressure Manager Specifications  Purpose to the system  Start and stop procedures  Safety procedures Final Design PM2 Pressure Manager
  • 13. Final Design Pump Specifications • Multi-stage centrifugal pump • Operating flow rate: 2340L/h: • Operating Pressure: ±700kPa • Pump casing material: Cast Iron • Impellor material: Stainless Steal
  • 14. Final Design Bladder Tank Specifications • Can hold 22 liters of water at full capacity • Uses a diaphragm to create a constant release of fluid at a set pressure • Can be manually adjusted
  • 15. FRAME Square stainless steel tubing to construct the outside structure Laser cut channel and gussets for Support and strengthening Laser cut and bent angle for electrical Box and UV sterilizer box mount
  • 16. Fitting and welding of pipes Components to be Assembled as far as Possible before Installation into Position Pipes and fittings Welded together According to position Of components
  • 17. CHECKS: 1. Start stop functions 2. Flow function 3. Pressure function 4. Bladder tank optimization and functioning 5. Leak inspection 6. Tests to inspect if system can deliver required results 7. Water quality inspection

Notas do Editor

  1. ----- Meeting Notes (15/06/09 23:11) ----- Good day gentleman (and or ladies), Let me introduce myself, I am Braham Laubscher and I am currently a mechanical engineering student at Cape Peninsula University of Technology busy with my experimental training at TF Design in Stellenbosch.
  2. ----- Meeting Notes (15/06/09 23:11) ----- company overview, brief history. I will introduce to you the project that I will be presenting to you today. planning and design, manufacturing. test stage. water system will be kept clean when not in regular use. process and layout of the system in the process and instrumentation diagram. Conclusion