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Project Engineering
People
Bringing
Projects & Processes
Together
Professional Industrial Consultants
Program Management
Construction Management
Project Management
WHAT CAN PIC OFFER YOU?
 Professional Industrial Consultants has a staff that brings countless years of experience in
automotive and industrial planning, construction and lean manufacturing innovation.
 Professional Industrial Consultants serves the automotive, heavy industrial, manufacturing, and
construction industries with highly skilled individuals such as Program Managers, Construction
Managers, Project Managers, Project Engineers, Product Engineers, Manufacturing Managers,
Technicians and other highly skilled professionals!
 Since our inception we have created and continuously improved our Program and Project
Management Procedures and Processes. We implement these proven methodologies with
consistency and when aligned with our Clients objectives we continue to deliver successful
programs and projects.
 Our reputation is solid in the industries we serve. We have built business relationships by being
honest, friendly, cost effective and focusing our contributions to the success of the program and
project objectives. We keep our overhead to a minimum and the talent of our staff at a
maximum, which helps benefit our clients. Our success comes as a product of hard work that
results in premium cost savings and superior quality services for our customers.
Professional Industrial Consultants
PROJECT ADMINISTRATION
Phase I
Feasibility & Initiation
Phase II
RFQ Development
Phase III
Bid & Award
Phase IV
Engineering & Fab
Phase V
Installation
Phase VI
Try-Out & Launch
Phase VII
Close-Out
Layout Options & Cost Estimating, Schedule Development & Team Organization
Finalize Client Layout Details, Develop Bid Specifications & Bid Drawings, Identify & Qualify Suppliers
Execute Bidding Process, Provide Clarifications, Evaluate Bids & Execute Award Process
Kick-Off Meeting, Establish Milestone & Logistic Schedule, Review
Engineering Designs, Fabrication Progress, Quality & Acceptance
Coordinate Material Delivery, Mobilize Project Teams, Monitor Installation Quality &
Installation Buy-Offs
Coordinate Client Training, Verify Punch List, Support Owner’s Operations in Accordance with Program
Launch Activities & Equipment Buy-Off
Finalize & Close Out Contracts, Organize & Archive Final “As Installed” Documentation, De-Mobilize Project Teams
& Document Lessons Learned
PROGRAM & PROJECT SERVICES
Professional Industrial Consultants
PIC Management Services
Phase I Phase II Phase III Phase IV Phase V Phase VI Phase VII
Feasibility &
Initiation
RFQ
Development
Bid & Award
Engineering &
Fabrication
Installation
Try-Outs &
Launch
Close-Out
Ford – Dearborn Stamping Press Installations      
General Motors – K2XX Body Shop     
Chrysler (FCA) Twinsburg Stamping Press Relocation
Program
    
General Motors – GMT900 Body Shop      
AJIN & MPTECH – New Manufacturing Facilities       
General Motors – Press Consolidation Program     
PROJECT – DELIVERABLES BY PHASE
Professional Industrial Consultants
Project Administration
 Feasibility Planning & Cost Studies
 Master Project Scheduling
 Contract Bid Document Development
 Bid & Award
 Manage & Execute Client Meetings
 Fabrication Progress, Quality & Acceptance
 Logistics-Scheduling / Storage Planning Mgmt.
 Contractor Submittal Reviews & Management
 Site Orientation & Safety Records Management
 Environmental Readiness & Records Management
 Contract Change Order Management
 Equipment Installation Layout & Launch
 Punch List & Contract Close Out
Project Engineering
 Site & Storage Plans
 Process & Equipment Layouts
Equipment Procurement
 Bid Analysis
 Buy Off Assistance
 Logistical Planning
Corporate Standards Development
 Machinery / Equipment Design Specifications
 Machinery / Equipment Build Specifications
 Engineering Processes & Procedures
 Project Management Processes & Procedures
Training
 Lock Out / Tag Out
 OSHA 10 / 30 Training
 MS Project Scheduling
 MS Excel
SERVICES PROVIDED
Professional Industrial Consultants
Project Summary:
Construction of a new 130,000 sq. ft. addition with a 28,000 sq. ft. by 18 ft. deep basement on a 68 acre site, with a new 30 mega-
watt sub-station. The overall building height was 64 ft. with the interior bottom cord of truss at 54 ft. The addition was adjacent to
existing operations facility and was constructed for 2 new stamping lines, a hot forming oven and other miscellaneous
manufacturing equipment.
Over 650 personnel were processed through site safety orientation. 250,000 man-hours executed, with no loss of time injuries.
Project execution was an aggressive 10 month build schedule.
Project Details:
Client: Gestamp US HARDTECH
Location: Mason, Michigan
PROJECT EXPERIENCE
Professional Industrial Consultants
Project Summary:
Construction of 2 new manufacturing facilities on a greenfield site. One 250,000 sq. ft. Facility and one 130,000 sq. ft. facility.
Construction Management services for all civil, roadways, parking, foundations, structural, buildings, press and automated
equipment installation.
Worked with Alabama Power to coordinate the installation of a new sub-station including all building feeds and switch gear.
Complete Bid Package engineering / RFQ development through project close-out.
Project Details:
Client: AJIN/MPTECH
Location: Cusseta, Alabama
PROJECT EXPERIENCE
Professional Industrial Consultants
Project Details:
Client: General Motors
Location: Lansing Grand River, Michigan
Project Summary:
Lansing Grand River Assembly is one of General Motors latest cutting edge facilities, with three new buildings totaling 1.9 million
sq. ft. on 83 acres of property and the demolition of 19 existing buildings including, a 530,000 sq. ft. Body Shop and 614,000 sq. ft.
“T” shaped General Assembly.
Process engineering for material handling systems, installations of body shop welding lines, general assembly equipment,
ventilation systems and information system & services. Conveyance utilized skid system technology and electrified monorail
systems, truck stripping technology and skillet systems. Total cost of the equipment design, procurement and installation was
approximately 100 million dollars.
PROJECT EXPERIENCE
Professional Industrial Consultants
Project Summary:
Turnkey Press Installation. Project Management Services include Master Scheduling, and Logistics Management of over 1000
and railcars. Project execution for the installation of 4 new JIER China tandem line presses, 2 new blanker line presses with coil
and Stacking equipment. Completed within a 12 month project duration. The project also included various simultaneous press
projects for technology upgrades on the Schuler front of line equipment as well as upgrades to the Progressive press lines.
Project Details:
Client: Ford Motor Company
Location: Dearborn, Michigan
PROJECT EXPERIENCE
Professional Industrial Consultants
Project Summary:
Removal, packaging and logistics, of 9 transfer line presses; 6 from Grand Rapids, MI; 3 from Mansfield, OH. 3 Shuler AA5X
3 IHI B3 presses, and 3 Version 120 presses. Provided on site Project Management, Master Scheduling, and Logistical Control
1000 trucks in a Just-In-Time delivery process for receiving components at the destination facilities. Managed the complete
installation at each destination facility. Each Press was installed on-time or ahead of schedule.
Project Details:
Client: General Motors
Location: Grand Rapids & Flint, MI / Marion, IN / Mansfield, Lordstown & Parma, OH
PROJECT EXPERIENCE
Professional Industrial Consultants
Project Summary:
Removal, packaging, and logistics for relocation of 6 transfer line presses from Shuttered Chrysler Twinsburg Stamping Plant.
on site Project Management, Master Scheduling, and Logistical Control over 1000 trucks and Railcars. Executed Just-In-Time
for shipment of components to destination facilities. Managed the complete installation at each destination facility.
Project Details:
Client: Chrysler
Location: Cleveland, OH / Toluca, MX / Sterling Heights & Warren, MI
PROJECT EXPERIENCE
Professional Industrial Consultants
Project Summary:
Design, fabrication, construction, installation, start-up and training for several industrial paint finishing systems for heavy
construction and agricultural equipment. Complete project and construction management on numerous installations worldwide in
the industrial manufacturing and finishing industry.
PROJECT EXPERIENCE
Professional Industrial Consultants Project Details:
Client: Various Industrial Manufacturing Companies
Location: Canada, China, Mexico, UK & USA
Project Summary:
Design, fabrication, construction, installation, start-up and training for several industrial paint finishing systems for heavy
construction and agricultural equipment. Complete project and construction management on numerous installations worldwide in
the industrial manufacturing and finishing industry.
PROJECT EXPERIENCE
Professional Industrial Consultants Project Details:
Client: Various Industrial Manufacturing Companies
Location: Canada, China, Mexico, UK & USA
Project Summary:
Design, fabrication, construction, installation, start-up and training for several industrial paint finishing systems for heavy
construction and agricultural equipment. Complete project and construction management on numerous installations worldwide in
the industrial manufacturing and finishing industry.
PROJECT EXPERIENCE
Professional Industrial Consultants Project Details:
Client: Various Industrial Manufacturing Companies
Location: Canada, China, Mexico, UK & USA
PIC Professional Staff
Contact us and let us provide a cost effective written proposal for our Staff to manage your most crucial and difficult projects with our “cradle to grave”
proprietary management processes. We can also supplement your Management Staff with professional talent in the execution of your construction project!
We are always ready to get involved!
6 Months – Contract to Hire – Based On Client Request
Occasionally, Clients are looking to expand their professional staff. We have a strong 100,000+ Professional Network System. We stay connected with
numerous professionals and have access to the entire array of engineering and management specialists. Because of our very strong background, we are able
to “walk the walk” and “talk the talk” with potential candidates. We pride ourselves with providing you with only Candidates that fit your exact needs.
Direct Placement – Based On Client Request
When we have the right professional our clients like to streamline and bypass the evaluation period and want to direct hire our employee. PIC works with
Clients to support Direct Hire configurations!
We can provide all of your Management needs locally, out-of-state & internationally!
PROFESSIONAL SERVICES
Professional Industrial Consultants
“The Right Person, The First
• Facilities Engineers
• Project Engineers
• Manufacturing Engineers
• Industrial Engineers
• Electrical / Control Engineers
• Robotic / Automation Programmers
• Mechanical / Piping Engineers
• IT Engineers
• Training
• Product Engineers
• Design Engineers
• Quality Engineers
• Test Engineers
• Safety Engineers
Construction Manufacturing Product
• Program Managers
• Project Managers
• Construction Managers
• Document Control
• Schedulers
• Safety Managers
TECHNICAL DISCIPLINES
Professional Industrial Consultants
CLIENTS
Professional Industrial Consultants
We appreciate that you took the time to consider us!
We understand what we do! This is the reason why our Clients bring us on board as partners for what are some of their most critical Programs and
Projects. We are honored and are a 100% committed to maintaining these relationships we have built!
We have excellent relationships with many Managers and Engineers at General Motors, Fiat Chrysler Automobiles, Ford Motor Company, Tier
suppliers and many other clients!
We understand given the chance to perform is a requirement, and we execute and deliver consistently each and every time!
Please do not hesitate to contact us if you have any questions or would like to inquire about any of the projects we have successfully participated in.
Again, thank you for your time and we look forward to earning your business and building the future with you!
CLOSING
Professional Industrial Consultants
Todd Pickornik
Owner / President
tpickornik@proindcon.com
248•249•3609
Chris Becker
Partner / Operations Manager
cbecker@proindcon.com
248•904•7644
Stanley A. Wallace Jr.
Recruiting Manager
swallacejr@proindcon.com
248•974•2566
Mark Osinski
Partner / Sr. Project Manager
mosinski@proindcon.com
248•320•1953

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PIC Brochure 101615

  • 1. Project Engineering People Bringing Projects & Processes Together Professional Industrial Consultants Program Management Construction Management Project Management
  • 2. WHAT CAN PIC OFFER YOU?  Professional Industrial Consultants has a staff that brings countless years of experience in automotive and industrial planning, construction and lean manufacturing innovation.  Professional Industrial Consultants serves the automotive, heavy industrial, manufacturing, and construction industries with highly skilled individuals such as Program Managers, Construction Managers, Project Managers, Project Engineers, Product Engineers, Manufacturing Managers, Technicians and other highly skilled professionals!  Since our inception we have created and continuously improved our Program and Project Management Procedures and Processes. We implement these proven methodologies with consistency and when aligned with our Clients objectives we continue to deliver successful programs and projects.  Our reputation is solid in the industries we serve. We have built business relationships by being honest, friendly, cost effective and focusing our contributions to the success of the program and project objectives. We keep our overhead to a minimum and the talent of our staff at a maximum, which helps benefit our clients. Our success comes as a product of hard work that results in premium cost savings and superior quality services for our customers. Professional Industrial Consultants
  • 3. PROJECT ADMINISTRATION Phase I Feasibility & Initiation Phase II RFQ Development Phase III Bid & Award Phase IV Engineering & Fab Phase V Installation Phase VI Try-Out & Launch Phase VII Close-Out Layout Options & Cost Estimating, Schedule Development & Team Organization Finalize Client Layout Details, Develop Bid Specifications & Bid Drawings, Identify & Qualify Suppliers Execute Bidding Process, Provide Clarifications, Evaluate Bids & Execute Award Process Kick-Off Meeting, Establish Milestone & Logistic Schedule, Review Engineering Designs, Fabrication Progress, Quality & Acceptance Coordinate Material Delivery, Mobilize Project Teams, Monitor Installation Quality & Installation Buy-Offs Coordinate Client Training, Verify Punch List, Support Owner’s Operations in Accordance with Program Launch Activities & Equipment Buy-Off Finalize & Close Out Contracts, Organize & Archive Final “As Installed” Documentation, De-Mobilize Project Teams & Document Lessons Learned PROGRAM & PROJECT SERVICES Professional Industrial Consultants
  • 4. PIC Management Services Phase I Phase II Phase III Phase IV Phase V Phase VI Phase VII Feasibility & Initiation RFQ Development Bid & Award Engineering & Fabrication Installation Try-Outs & Launch Close-Out Ford – Dearborn Stamping Press Installations       General Motors – K2XX Body Shop      Chrysler (FCA) Twinsburg Stamping Press Relocation Program      General Motors – GMT900 Body Shop       AJIN & MPTECH – New Manufacturing Facilities        General Motors – Press Consolidation Program      PROJECT – DELIVERABLES BY PHASE Professional Industrial Consultants
  • 5. Project Administration  Feasibility Planning & Cost Studies  Master Project Scheduling  Contract Bid Document Development  Bid & Award  Manage & Execute Client Meetings  Fabrication Progress, Quality & Acceptance  Logistics-Scheduling / Storage Planning Mgmt.  Contractor Submittal Reviews & Management  Site Orientation & Safety Records Management  Environmental Readiness & Records Management  Contract Change Order Management  Equipment Installation Layout & Launch  Punch List & Contract Close Out Project Engineering  Site & Storage Plans  Process & Equipment Layouts Equipment Procurement  Bid Analysis  Buy Off Assistance  Logistical Planning Corporate Standards Development  Machinery / Equipment Design Specifications  Machinery / Equipment Build Specifications  Engineering Processes & Procedures  Project Management Processes & Procedures Training  Lock Out / Tag Out  OSHA 10 / 30 Training  MS Project Scheduling  MS Excel SERVICES PROVIDED Professional Industrial Consultants
  • 6. Project Summary: Construction of a new 130,000 sq. ft. addition with a 28,000 sq. ft. by 18 ft. deep basement on a 68 acre site, with a new 30 mega- watt sub-station. The overall building height was 64 ft. with the interior bottom cord of truss at 54 ft. The addition was adjacent to existing operations facility and was constructed for 2 new stamping lines, a hot forming oven and other miscellaneous manufacturing equipment. Over 650 personnel were processed through site safety orientation. 250,000 man-hours executed, with no loss of time injuries. Project execution was an aggressive 10 month build schedule. Project Details: Client: Gestamp US HARDTECH Location: Mason, Michigan PROJECT EXPERIENCE Professional Industrial Consultants
  • 7. Project Summary: Construction of 2 new manufacturing facilities on a greenfield site. One 250,000 sq. ft. Facility and one 130,000 sq. ft. facility. Construction Management services for all civil, roadways, parking, foundations, structural, buildings, press and automated equipment installation. Worked with Alabama Power to coordinate the installation of a new sub-station including all building feeds and switch gear. Complete Bid Package engineering / RFQ development through project close-out. Project Details: Client: AJIN/MPTECH Location: Cusseta, Alabama PROJECT EXPERIENCE Professional Industrial Consultants
  • 8. Project Details: Client: General Motors Location: Lansing Grand River, Michigan Project Summary: Lansing Grand River Assembly is one of General Motors latest cutting edge facilities, with three new buildings totaling 1.9 million sq. ft. on 83 acres of property and the demolition of 19 existing buildings including, a 530,000 sq. ft. Body Shop and 614,000 sq. ft. “T” shaped General Assembly. Process engineering for material handling systems, installations of body shop welding lines, general assembly equipment, ventilation systems and information system & services. Conveyance utilized skid system technology and electrified monorail systems, truck stripping technology and skillet systems. Total cost of the equipment design, procurement and installation was approximately 100 million dollars. PROJECT EXPERIENCE Professional Industrial Consultants
  • 9. Project Summary: Turnkey Press Installation. Project Management Services include Master Scheduling, and Logistics Management of over 1000 and railcars. Project execution for the installation of 4 new JIER China tandem line presses, 2 new blanker line presses with coil and Stacking equipment. Completed within a 12 month project duration. The project also included various simultaneous press projects for technology upgrades on the Schuler front of line equipment as well as upgrades to the Progressive press lines. Project Details: Client: Ford Motor Company Location: Dearborn, Michigan PROJECT EXPERIENCE Professional Industrial Consultants
  • 10. Project Summary: Removal, packaging and logistics, of 9 transfer line presses; 6 from Grand Rapids, MI; 3 from Mansfield, OH. 3 Shuler AA5X 3 IHI B3 presses, and 3 Version 120 presses. Provided on site Project Management, Master Scheduling, and Logistical Control 1000 trucks in a Just-In-Time delivery process for receiving components at the destination facilities. Managed the complete installation at each destination facility. Each Press was installed on-time or ahead of schedule. Project Details: Client: General Motors Location: Grand Rapids & Flint, MI / Marion, IN / Mansfield, Lordstown & Parma, OH PROJECT EXPERIENCE Professional Industrial Consultants
  • 11. Project Summary: Removal, packaging, and logistics for relocation of 6 transfer line presses from Shuttered Chrysler Twinsburg Stamping Plant. on site Project Management, Master Scheduling, and Logistical Control over 1000 trucks and Railcars. Executed Just-In-Time for shipment of components to destination facilities. Managed the complete installation at each destination facility. Project Details: Client: Chrysler Location: Cleveland, OH / Toluca, MX / Sterling Heights & Warren, MI PROJECT EXPERIENCE Professional Industrial Consultants
  • 12. Project Summary: Design, fabrication, construction, installation, start-up and training for several industrial paint finishing systems for heavy construction and agricultural equipment. Complete project and construction management on numerous installations worldwide in the industrial manufacturing and finishing industry. PROJECT EXPERIENCE Professional Industrial Consultants Project Details: Client: Various Industrial Manufacturing Companies Location: Canada, China, Mexico, UK & USA
  • 13. Project Summary: Design, fabrication, construction, installation, start-up and training for several industrial paint finishing systems for heavy construction and agricultural equipment. Complete project and construction management on numerous installations worldwide in the industrial manufacturing and finishing industry. PROJECT EXPERIENCE Professional Industrial Consultants Project Details: Client: Various Industrial Manufacturing Companies Location: Canada, China, Mexico, UK & USA
  • 14. Project Summary: Design, fabrication, construction, installation, start-up and training for several industrial paint finishing systems for heavy construction and agricultural equipment. Complete project and construction management on numerous installations worldwide in the industrial manufacturing and finishing industry. PROJECT EXPERIENCE Professional Industrial Consultants Project Details: Client: Various Industrial Manufacturing Companies Location: Canada, China, Mexico, UK & USA
  • 15. PIC Professional Staff Contact us and let us provide a cost effective written proposal for our Staff to manage your most crucial and difficult projects with our “cradle to grave” proprietary management processes. We can also supplement your Management Staff with professional talent in the execution of your construction project! We are always ready to get involved! 6 Months – Contract to Hire – Based On Client Request Occasionally, Clients are looking to expand their professional staff. We have a strong 100,000+ Professional Network System. We stay connected with numerous professionals and have access to the entire array of engineering and management specialists. Because of our very strong background, we are able to “walk the walk” and “talk the talk” with potential candidates. We pride ourselves with providing you with only Candidates that fit your exact needs. Direct Placement – Based On Client Request When we have the right professional our clients like to streamline and bypass the evaluation period and want to direct hire our employee. PIC works with Clients to support Direct Hire configurations! We can provide all of your Management needs locally, out-of-state & internationally! PROFESSIONAL SERVICES Professional Industrial Consultants
  • 16. “The Right Person, The First • Facilities Engineers • Project Engineers • Manufacturing Engineers • Industrial Engineers • Electrical / Control Engineers • Robotic / Automation Programmers • Mechanical / Piping Engineers • IT Engineers • Training • Product Engineers • Design Engineers • Quality Engineers • Test Engineers • Safety Engineers Construction Manufacturing Product • Program Managers • Project Managers • Construction Managers • Document Control • Schedulers • Safety Managers TECHNICAL DISCIPLINES Professional Industrial Consultants
  • 18. We appreciate that you took the time to consider us! We understand what we do! This is the reason why our Clients bring us on board as partners for what are some of their most critical Programs and Projects. We are honored and are a 100% committed to maintaining these relationships we have built! We have excellent relationships with many Managers and Engineers at General Motors, Fiat Chrysler Automobiles, Ford Motor Company, Tier suppliers and many other clients! We understand given the chance to perform is a requirement, and we execute and deliver consistently each and every time! Please do not hesitate to contact us if you have any questions or would like to inquire about any of the projects we have successfully participated in. Again, thank you for your time and we look forward to earning your business and building the future with you! CLOSING Professional Industrial Consultants Todd Pickornik Owner / President tpickornik@proindcon.com 248•249•3609 Chris Becker Partner / Operations Manager cbecker@proindcon.com 248•904•7644 Stanley A. Wallace Jr. Recruiting Manager swallacejr@proindcon.com 248•974•2566 Mark Osinski Partner / Sr. Project Manager mosinski@proindcon.com 248•320•1953