Allena Group is a leading manufacturer and supplier of Automotive Part, OEM Pulleys, OEM Water Pump Assembly, OEM Oil Filters, OEM Exhaust Manifold, OEM Air Filters, OEM Auto Elbows, OEM Filter Head, OEM Compressor Mounting Brackets

1. Allena Group, an ISO / TS 16949-2009 certified
company was established in 1976.

2. Delhi Punjab
Allena Auto
Industries Pvt.
Ltd., Delhi Est.
1976
Guru Dave Industries,
G.T. K. Road, Delhi.
Est 1984
Guru Dave Industries,
Kirti Nagar, Delhi. Est
2004
Allena Auto Industries
Pvt. Ltd. Plant II, Mohali.
Est 1996
Allena Auto
Grooved Wheels
Division, Mohali.
Est 2004

5. Plants :-
Allena Auto
Industries
Pvt.Ltd.
Delhi 1976 B-68,Wazirpur Ind.Area,Delhi
Punjab 1996 C-116,Phase-7, Ind Area, Mohali
Punjab 2004 D-164,Phase-7, Ind Area, Mohali
Gurudave
Industries
Delhi 1984
BGF-7,Dilkhush Industrial Estate,
G.T.Karnal Road,Delhi
Delhi 2004
A-20-21, DSIDC Packaging
Complex, Kirti Nagar, Delhi
Office:-
 Chandigarh
 Delhi
 Jamshedpur
 Pune
 Chennai

6.  Original Auto Parts Manufacturer and Supplier.
 Certified with ISO/TS 16949 .
 Supplier to most of Original Equipment Manufacturers.
 Reckoned for being a client centric company.
 Equipped with competent and focused team members and workers.
 Self certified vendor of Maruti Suzuki India Ltd , Tata Motors Ltd and Subros Ltd.

7.  To be a world class corporate and to work constantly for furthering the
interests of its stake holders .

8.  Customers :- To consistently work for customer satisfaction and to create lasting relationship by
providing superior value for their money.
 Employees:- To create an organization that incubates and promotes innovation and excellence & to
work towards improving the quality of life of its employees.
 Suppliers:- To establish a lasting relationship so as to produce quality & competitive products for the
ultimate benefit of customers and its end users.
 Community and nation:- To proactively participate in reshaping the country's economic growth, to
become internationally competitive and have positive approach towards environmental protection.

10. 1976
1977
198
0
1985
1986
1990
1996
1998
ALLENAAUTO INDUSTRIES PVT. LTD., Delhi established
Major Customer Enrolled - M/s HMT Tractor (with CHEZK
REPUBLIC).
Major Customers Enrolled - M/s Escorts, M/s Ford Tractors.
Major Customers Enrolled - M/s TATA Motors, M/s Kirloskar
Engine, M/s Simpson (Perkins).
Major Customer Enrolled - M/s Maruti Udyog Ltd.
Major Customer Enrolled - M/s Punjab Tractors.
Established new plant at Mohali (Punjab).
Major customer enrolled- M/s International Tractors Ltd, M/s Gujrat
Tractors Ltd.
2002 Accreditation: ISO 9000.

11. 2003
2004
2005
2007
200
8
2010
2011
Major Customers Enrolled - M/s Subros Ltd., M/s Mahindra & Mahindra, M/s
Delphi Automotives Ltd
Established new plant Grooved Wheels at Mohali
Major Customers Enrolled - M/s Lucas TVS, M/s Indofarm, M/s Caterpillar, M/s
Tafe Ltd. Accreditation: ISO/TS 16949:2002
Major Customer Enrolled - M/s ZF Steering Gear India Ltd.
ALLENA became single source for TATA NANO for four components.
ALLENA became single source for CUMMINS B 3.3 ENGINE for five
components
ALLENA developed three components for EICHER LCV PLANT, Pithampur.
Major Customer Enrolled - M/s Ashok Leyland, Rudrapur.
Major Customer Enrolled - M/s Volvo Eicher,
Major Customer Enrolled – M/s Bridgstone TVS Ltd., Gurgaon
2012
Major Customer Enrolled - M/s Trelleborg Automotive Asia, Noida

12. Men:
 Learning organization, think "customer", respect
for Individual, feeling of ownership
 Low cost, High Skill
 Technically qualified & professional management
 Motivated and committed young work force
Means:
 Sound financial health
 Good banking relations
 Infrastructure
Methods:
 Management by objectives
 Responsibility and accountability accepted by
management
 Efficient process design capability
 Continuous training on Japanese best practices
like TPM, TPS, 5S & Kaizan
Machines:
 State of the art machines
 Reliable production equipment
 Preventive and predictive maintenance
system
Measurable:
 High customer satisfaction
 Low development lead time due to in-house
pattern and SPM making facilities
 Stringent Quality controls at incoming, in
process and customer ends.
 Relevant certification, TS and ISO
 Sales growth
 Sustainable profitability
 Growing customer base
 High production efficiency
 Escalability in production
 Inventory control

13. Cluster Approach:
ALLENA is a part of numerous clusters to get training
inputs in a group environment. This helps in constant
benchmarking of processes against Maruti and Suzuki
groups and also in maintaining a healthy competitive
spirit.
MACE:
In FY04-05 we joined the Maruti Centre for Excellence
cluster with the objective of achieving World Class
Levels in terms of Quality, Cost , Technology and lean
management.
TPM:
In FY 07-08 ALLENA joined the cluster group of
Subros for MUL commonly known as MASSIF (Maruti
and Subros Supplier Improvement Forum) to
acquire guidance for implementing TPM activity and
related Japanese Best Practices in the organization.
Training :
ALLENA is committed to meeting customer
requirements by implementing its Quality
Policy through training and involvement of all
its employees.
Internal & external training on 5S, Kaizen,
SPC, MSA, PFMEA, APQP, PPAP are all being
percolated to the lowest level in the
organization to achieve active involvement of
all members of ALLENA family.
At the same time, management development
courses on leadership, motivation etc are
conducted to promote the overall growth of
employees and to promote an amicable but
highly charged environment.

14. ALLENA Group pledges itself to maximize
customer satisfaction by continual improvement
through ongoing development manufacture and sale
of cost effective and quality products of international
standards.
ALLENA strives for continued improvement in
quality, new product development efficiency and
productivity within all its plants. It has strong
commitment to improve quality of life of its people
through improved work practices and social welfare
schemes.

15. Having realized the importance of WYMIWYG, we at ALLENA have strived to
employ the right Gauging and Inspection Instruments from day one.
 Profile Projector
 3D CNC Co-ordinate Measuring Machine (CMM)
 Surface Roughness Tester
 Digital Height Gauges
 Digital Vernier Calipers and Micrometers
 Air Gauges
 Hardness Tester
 Micro Image Analyzer

16. The main objective of ALLENA is to attract, motivate and retain high
performing people in all areas of our business. All employees are encouraged
to be innovative, participative, contributing to the growth of the company.
The staff values integrity, openness, support for others and is committed to
highest standards of achievement.
Production,
514
Inspection/Q
AC,40
Others,
30

18. 21%
21%
10%
9%
12%
5%
5%
3%
5%
4%
3% 2%
Chart Title
TATA
MARUTI
SIMPSON
SUBROS
ESCORT
EICHER
TAFE
ITL
MAHINDRA & MAHINDRA
TVS
CATERPILLAR
OTHERS

19. 0
500
1000
1500
2000
2500
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
729.30 788.35
875.95
1070.14
1500.13
2000.58

20. 0
500
1000
1500
2000
2500
3000
3500
'06-07 '07-08 '08-09 '09-10 '10-11 '11-12
3374
1949
1262
760
130 125
3000
1500
1000
500
250
100
PPM
YEAR
PPM
TARGET

29. TATA 692 (30 micron)
TATA 697 (COMPLETE)
TC IC (20 micron)TATA 692 (30 micron)
TATA 697 (COMPLETE)
TC IC (20 micron)
TATA RTV SPACIO
TATA 407
TATA 497 EURO –III (20 micron)

30. TATA FILTER ELEMENT (30 MICRON) TATA RTV ELEMENT (SPACIO)
TATA 407 ELEMENT

31. TATA 497 EURO-III
(GENSET)
TATA 497 EURO –III
(GENSET)
TATA 697
SPIN-ON
ESCORTS
SPIN-ON

32. TYPE: - VERTICAL MILLING CENTER
MODEL: - LV - 55
MAKE / MADE: -LMW
AVAILABLE QTY.: - 04
TYPE: - VERTICAL MILLING CENTER
MODEL: - TURBO 450 R46
MAKE / MADE: - BFW
AVAILABLE QTY.: - 02

33. TYPE: - CNC TURNING CENTER
MODEL: -PILATUS - 20T
MAKE / MADE: - LMW
AVAILABLE QTY.: - 08
TYPE: - VERTICAL MILLING CENTER
MODEL: -BMV45 - T20
MAKE / MADE: - BFW
AVAILABLE QTY.: - 14

34. TYPE: - VERTICAL MILLING CENTER
MODEL: -VF- 30 - SURYA
MAKE / MADE: - BFW
AVAILABLE QTY.: - 04
TYPE: - VERTICAL MILLING CENTER
MODEL: - VF – 30 - AKSHARA
MAKE / MADE: - BFW
AVAILABLE QTY.: - 04

35. TYPE: - VERTICAL MILLING CENTER
MODEL: - CHIRON (USA)
MAKE / MADE: - VMC
AVAILABLE QTY.: - 03
TYPE: - VERTICAL MILLING CENTER
MODEL: - DMG (GERMANY)
MAKE / MADE: - VMC
AVAILABLE QTY.: - 01

36. TYPE:- GENERATOR 500 KVA & 250KVA
MAKE / MADE:- 10K 18TA (KIRLOSKAR)
QUANTITY:- 02
TYPE:- CNC / CMM
MODEL:- P-20
MAKE / MADE:- BROWN & SHARP (USA)
SIZE:- 500 x 700 x 500
AVAILABLE QTY:- 01

37. TYPE: - CRACK DETECTOR MACHINE
MODEL: - MEGNAFLUX
AVAILABLE QTY.: - 1
INHOUSE SPM’s PRODUCTION
FACILITIES

38. WE ARE MANUFACTURING SPM’s AS PER THE
COMPONENTS
WE ARE MANUFACTURING SPM’s TO
CONTROL CPK VALUES 1.4 – 1.5

39. PRO-E SOFTWARE CNC USED FOR
TOOL ROOM
Product innovation is the main focus of Allena Group . It has a
complete range of software including Pro-E, Auto CAD and CNC for in-
house pattern making.

40. LEAKAGE TESTING MACHINE

41. Oil Filter Test Equipments
Particle Efficiency Test Rig With
On line Particle Counter As per
ISO 4548- 12
Burst Test Equipment

42. Mean & Max Pore Test
Equipment
Hydrostatic Pulse Durability Test
Equipment along with
oscilloscope
Oil Filter Test Equipments

43. ASSEMBLY LEAKAGE TESTING Filter Element End Leakage Testing
Assembly Leakage Testing

44. PARALLELISM CHECKING SEAMING PROCESS

45. BEST VENDOR AWARD
FROM
M/S MARUTI SUZUKI
INDIA LIMITED
BEST CLUSTER VENDOR AWARD
FROM
M/S MARUTI SUZUKI INDIA
LIMITED

46. BEST QUALITY
FROM
M/S SUBROS LTD. PUNE (2007-
2008)
BEST VENDOR AWARD
FROM
M/S SUBROS (2008-09)

47. BEFORE: - Existing 16
components: -
W.P.
Body, Pulley, Impeller, Shaft, Oil
Seal, Spacer, Plug-2, Cir
clip, Bearing-2, Bolt, Spring
Washer, Nylon Nut, MS
Washer, Unitized Seal.
AFTER: - Presently 8 components: -
W.P. Body, Pulley, Impeller, Plug-
2, Bolt, Spring Washer, Unitized
Seal, Shaft Bearing (FPS-14).
Rate reduction Rs. 50/pcs Supply start
from 4.08.2003.
PREVIOUS SCHEDULE WAS 2000
PULLYES PER MONTH. AFTER
IMPLEMENTATION,
ALLENA BECOMES SINGLE SOURCE FOR
17000 PCS. PULLEYS PER MONTH TO
SIMPSONS & COMPANY CHENNAI.
ALLENA proposed for Induction
hardening and implemented.
To increase the life of Engine Oil
Seal and to prevent the wear out
of Pulley area.
M/s Simpson gives permission
for implementation.

48. ACHIEVEMENTS IN CUSTOMER DELIGHT
BEFORE: - Heavy field
failures in extremely hot
climates due to less cooling
to engine (less flow rate of
W.P. Assembly ) in existing
design.
AFTER: - Allena modifies
design of W.P. Assembly with
same mountings which is
accepted by Simpson. Flow
rate increases as per below
given table minimizing field
failures to ZERO.
125.003000
105.002500
81.002000
54.001500
30.001000
EXISTING LPMRPM
147.003000
120.002500
90.002000
67.001500
37.001000
EXISTING LPMRPM

49. 50,000 pcs40,000 pcs4BRACKETS
M/S ASHOK
LEYLAND
5
50,000 pcs1MTG. BRACKETM/S TRELLEBORG4
1,20,000 pcs2MTG. BRACKET
M/S BRIDGSTONE
TVS
2
26,000 pcs
60,000 pcs
APP. REQ.
QUANTITY IN
2012-13
16,000 pcs4
PULLEY &
BRACKET
M/S SIMPSON
CUMMINS
3
---1
INTERMEDIATE
SHAFT ASSY.
M/S MSIL1
APP. REQ.
QUANTITY IN
2011-12
NO. OF
COMPONENTS
COMPONENTCUSTOMER
SR.
NO.

50. CUSTOMER: M/S MSIL
COMPONENT: ARM CLUTCH RELEASE
WEIGHT: 400 GRAM
CUSTOMER: M/S VOLVO EICHER
COMPONENT: BRACKET ACTUATOR
WEIGHT: 9.5 KG

51. WATER PUMP ASSEMBLY
BALANCER SHAFT
SHAFT ASSEMBLY, DRIVE INTERMEDIATE
FLY WHEEL

52. Allena Group M/s Allena Auto Industries (P) Ltd.
B-68, Industrial Area, Wazirpur, Delhi, India –
110052
Phone No. : +91-11-27417508 / 27453703 /
27453704
Fax No. : +91-11-27417507
Email ID business.developmentallena@gmail.com
C-116, Phase - 7, Industrial
Area, Mohali, Punjab, India – 160055
Phone No. : +91-172-4232229 / 2236315 /
3258723
Fax No. : +91-172-2236602
Email ID : business.developmentallena@gmail.com
http://www.allenaautoindustries.com/