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Chemical Safety for K-12 Science Teachers

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Chemical Safety for K-12 Science Teachers

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Professor and chemical safety expert Sammye Sigmann discusses laboratory standards, stockroom management, and answers your questions about safety in the chemistry classroom.

This was originally offered as a webinar presentation through the American Association of Chemistry Teachers (AACT) professional development offerings, on September 16, 2014. AACT members have access to the webinar recording by visiting teachchemistry.org/professional-development

Professor and chemical safety expert Sammye Sigmann discusses laboratory standards, stockroom management, and answers your questions about safety in the chemistry classroom.

This was originally offered as a webinar presentation through the American Association of Chemistry Teachers (AACT) professional development offerings, on September 16, 2014. AACT members have access to the webinar recording by visiting teachchemistry.org/professional-development

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Chemical Safety for K-12 Science Teachers

  1. 1. Understanding Chemical Hazards Safer Use and Storage
  2. 2. Laboratory Regulations OSHA
  3. 3. Lab Standard & HAZCOM Training Written Plan Laboratory Standard Prevent Exposure HAZCOM SDS Communicate Hazards
  4. 4. Cannot use lab standard Is chemical handling designed to be easily and safely manipulated by 1 person? Does lab support or simulate a production process? Does the lab produce materials for commercial use? Cannot use lab standard Cannot use lab standard Laboratory Scale 1910.1450(b) Laboratory Use 1910.1450(b) Are multiple chemicals or procedures used? Are protective practices and equipment available? OK to use Lab Standard
  5. 5. Hazard & Risk
  6. 6. What is a Hazard? › Simply stated, a hazard is a potential for harm › It can be a condition or an activity › Broadly grouped this includes natural phenomena, chemicals, processes, sources of energy, situations and events › Hazards left uncontrolled can result in injury, illness, loss of property, and/or environmental damage – these are consequences › A hazard is an intrinsic property of the agent, condition, or activity
  7. 7. What is Risk? › Risk is the probability or likelihood of an adverse consequence occurring from an existing hazard › Risk is not an intrinsic property › There are 3 components to consider – Likelihood – Exposure – Consequence severity
  8. 8. Risk (cont.) › Probability or likelihood - a measure of how likely the occurrence of a complete sequence of events leading up to a consequence is upon exposure to a hazard. – This component is often associated with descriptors such as: rare; unlikely; possible; likely; almost certain › Exposure must consider the nature of the chemical and use – Route of entry, chemical form, length of exposure, etc. › Severity of consequence – first aid to death / $ $
  9. 9. The terms hazard and risk are not synonymous. Because hazards are an intrinsic property of a substance or condition, they cannot be reduced except by elimination. By implementing appropriate controls, the risk associated with identified hazards can be reduced or eliminated.
  10. 10. GHS Globally Harmonized System
  11. 11. GHS A system designed to alert those who use and transport chemicals to their hazards while providing helpful information to reduce the risk associated with the hazards
  12. 12. What is GHS? › GHS is a system for classification and labeling of chemicals › The development of the GHS was prompted by an International Mandate in 19921 – “A globally harmonized hazard classification an compatible labelling system, including material safety data sheets and easily understandable symbols, should be available, if feasible, by the year 2000.” › While the US, EU, CA, and the UN had quite extensive systems in place, this was a way to provide a foundation for all countries to develop comprehensive national programs which could ensure the safe use of chemicals › Sixty seven countries have implemented or are in the process of implementation2 1The Purple Book 2UNECE
  13. 13. Specific Anticipated Benefits of Implementation › …enhance the protection of human health and the environment by providing an internationally comprehensible system for hazard communication; › …provide a recognized framework for those countries without an existing system; › …reduce the need for testing and evaluation of chemicals; and › …facilitate international trade in chemicals whose hazards have been properly assessed and identified on an international basis. 2003 GHS 1st Edition
  14. 14. What’s New?
  15. 15. Traditional Definitions GHS Definitions Gas Takes both the shape and volume of its container [particles are far apart with much empty space] …a gas is a substance or mixture which at 50°C (122°F) has a vapor pressure greater than 300 kPa (2.96 atm); or is completely gaseous at 20°C (68°F) and a standard pressure of 101.3 kPa (1 atm). Liquid Has definite volume, but takes the shape of its container [particles are close, but can move past one another] …a liquid is a substance or mixture that is not a gas and which has a melting point or initial melting point of (68°F) or less at standard pressure of 101.3 kPa (1 atm). Solid Rigid, posses definite shape and volume [particles tightly packed and cannot move] …a solid is a substance or mixture that does not meet the definitions of a liquid or a gas. STATES OF MATTER http://www.grc.nasa.gov/WWW/K-12/airplane/state.html http://sites.tenafly.k12.nj.us/~shilfstein/phase_diagrams.htm
  16. 16. RECOGNIZED HAZARDS Physical Hazards There are 16 recognized classes of physical hazards in GHS
  17. 17. RECOGNIZED HAZARDS Health & Environmental There are 10 health hazards GHS does not require that manufacturers include environmental hazards, but most do.
  18. 18. The Hazard Ranges Range - Highest hazard to Lowest hazard Explosives Unstable Explosive > Div 1.1 > Div 1.2 > Div 1.3 > [1.4 ? 1.5] > 1.6 Flammable Gases (+Chemically Unstable) Category 1 > Category 2 Category A > Category B Flammable Aerosols Category 1 > Category 2 > Category 3 Oxidizing Gases Category 1 Gasses Under Pressure (classified by physical state when packaged) Compressed gases, Liquefied gases, Refrigerated liquefied gases, Dissolved gases Flammable Liquids Category 1 > Category 2 > Category 3 > Category 4 Flammable Solids Category 1 > Category 2 Self-Reactive Substances Type A > Type B > Types C & D > Types E & F> Type G Pyrophoric Liquids Category 1 Pyrophoric Solids Category 1 Self-Heating Substances Category 1 > Category 2 Substances which, in contact with water emit flammable gases Category 1 > Category 2 > Category 3 Oxidizing Liquids Category 1 > Category 2 > Category 3 Oxidizing Solids Category 1 > Category 2 > Category 3 Organic Peroxides Type A > Type B > Types C & D > Types E & F> Type G Corrosive to Metals Category 1 Acute Toxicity (oral, dermal, inhalation) Category 1 > Category 2 > Category 3 > Category 4 > Category 5 Skin Corrosion/Irritation Category 1 > Category 1A > Category 1B > Category 1C > (Skin Corrosion) Category 2 > Category 3 (Irritation) Serious Eye Damage/Eye Irritation Category 1 (Serious Eye Damage) Category 2A > Category 2B (Eye Irritation) Respiratory or Skin Sensitization Category 1 (substance is classified as) Sub-Category 1A > Sub-Category 1B Germ Cell Mutagenicity Category 1 (A & B) > Category 2 Carcinogenicity Category 1 (A & B) > Category 2 Reproductive Toxicology Category 1 (A & B) > Category 2 > Additional Category Target Organ Systemic Toxicity – Single Exposure Category 1 > Category 2 > Category 3 Target Organ Systemic Toxicity – Repeated Exposure Category 1 > Category 2 Aspiration Toxicity Category 1 > Category 2 Hazardous to the Aquatic Environment Short-Term (Acute) - Category 1 > Category 2 > Category 3 Long-Term (Chronic - Category 1 > Category 2 > Category 3 > Category 4 http://www.unece.org/trans/danger/publi/ghs/ghs_rev05/05files_e.html
  19. 19. SOME EXAMPLES What does it really mean to say that the hazard is a Category 1 or Category 4? This depends on which hazard you are talking about and the range from high to low for that hazard Manufacturers have to designate their chemicals into a category for each hazard based on known information GHS Classification in accordance with 29 CFR 1910 (OSHA HCS) Isopropyl alcohol; CAS 67-63-0 Range (worst is lowest #) What does it mean? Flammable liquids Category 2 Range 1 to 4 Flash point* ≥ 23°C (73°F) and ≤ 60°C (140°F) Eye irritation Category 2A Range 1, to 2(A,B) (2) Reversible adverse effects on cornea, iris, conjunctiva (A) Irritant Subcategory 2A Reversible in 21 days Specific target organ toxicity - single exposure - Central nervous system Category 3 Range 1 to 3 Transient target organ effects - Narcotic effects *Flash Point – The lowest temperature at which a combustible liquid or solid produces sufficient vapor near its surface to generate an ignitable mixture with air. GHS Classification in accordance with 29 CFR 1910 (OSHA HCS) Nitric acid; CAS 7697-37-2 Range (worst is lowest #) What does it mean? Oxidizing liquids Category 3 Range 1 to 3 Any substance or mixture which, in the 1:1 mixture, by mass, of substance and cellulose exhibits a pressure of rise time ≤ that of a 1:1 mixture of 65% HNO3(aq) and cellulose Skin corrosion Category 1A Range 1, 1A to 1C (2) Reversible adverse effects on cornea, iris, conjunctiva (A) Irritant Subcategory 2A Reversible in 21 days Serious eye damage Category 1 Range 1 to 2 Transient target organ effects - Narcotic effects
  20. 20. GHS uses “Label Elements” and a standard format for “Safety Data Sheets (SDSs)” to communicate hazards
  21. 21. Safety Data Sheets › Use the 16 section American National Standards Institute (ANSI) format › OSHA Brief
  22. 22. Label Elements › Product Identifier › Supplier Information › Pictogram › Signal Word › Hazard Statements › Precautionary Statements
  23. 23. Product Identifier & Supplier Identification › The product identifier refers to how the hazardous chemical is identified – Can be (but not limited to), the chemical name, a code such as the CAS number, or some other code as defined by the manufacturer. The assigned identifier must match on the label and in Section 1 of the Safety Data Sheet. › The supplier identification must include – The name, address, and phone number of the manufacturer, distributor, or importer.
  24. 24. Pictograms
  25. 25. Signal Words › The purpose of the signal words is to provide the user with an immediate indication of the severity of the hazard › In GHS, there are only two signal words – “Danger” and “Warning” › Each label will carry only one signal word based on the greatest hazard associated with the chemical
  26. 26. Hazard Statements › There are 72 individual and 17 combined Hazard statements that indicate a chemical has either a physical, a health or an environmental hazard. › Each statement has been assigned a unique alphanumerical code which consists of one letter and three numbers as follows – Each code carries the letter "H" for hazard statement – The number designates the type of hazard › "2" for physical hazards › "3" for health hazards › "4" for environmental hazards › Two numbers corresponding to the sequential numbering of hazards arising from the intrinsic properties of the substance or mixture, such as explosive properties (codes from 200 to 210), flammability (codes from 220 to 230), etc. › Each hazard code has an associated signal word, pictogram, and set of precautionary statements. There are a few codes listed as “EUH” which are leftover from the European Union.
  27. 27. Precautionary Statements › There are 116 individual and 33 combined Precautionary statements that tell the user how to protect themselves and the environment from the related hazard(s). › Each statement has been assigned a unique alphanumerical code which consists of one letter and three numbers – The letter "P" designates precautionary statement – The first number designates the type of precautionary statement › "1" for general precautionary statements › "2" for prevention precautionary statements › "3" for response precautionary statements › "4" for storage precautionary statements › "5" for disposal precautionary statements – two numbers (corresponding to the sequential numbering of precautionary statements)
  28. 28. Information on Classification of Flammable Solvents Flash Point °C(°F) Boiling Point °C(°F) NFPA 30 Class NFPA 704 Flammability 4 Class 1A materials, or those which will vaporize and/or disperse and burn readily in air 3 Class 1B and 1C materials, also readily ignited liquids and solids 2 Class II and IIIA materials, also solids and semi-solids that readily emit flammable vapors. 1 Class IIIB materials. Almost all combustible vapors. Materials that must be preheated before combustion 0 Materials that will not burn when exposed to temperature of 1500o F for > 5 minutes GHS Flammable Liquids GHS <23 (73) <38 (100) ≤ 35 (95) IA 4 1 <23 (73) ≥38 (100) > 35 (95) IB 3 2 ≥23 (73)& <38 (100) any any IC 3 ≥38(100) & <60 (140) any any II 2 ≥60 (140) & <93 (199) any any IIIA 4 ≥93 (199) any any IIIB 1 Not flammable NFPA 704
  29. 29. From the Sigma Aldrich SDS for lead (II)nitrate
  30. 30. Quiz › Let’s take a moment to review some important concepts covered so far. We have some poll questions for you to participate in.
  31. 31. Segregation Based on Hazard Classes › Flammables (red) › Oxidizers (yellow) › Corrosives (blue) – Acids – bases › Highly Reactive (yellow, white) › Extreme Toxics/Regulated Materials (blue, green)* › Low Hazard (black) *Be careful with color schemes – they can vary from company to company or lab to lab
  32. 32. Steps to Classification › Check the label first to see what GHS is telling me. If it is an older bottle, find a GHS SDS and check the Hcodes. Sigma Aldrich has very good SDS sheets › Note any special storage conditions based on incompatibilities given in Section 10 › If more information is needed on compatibility, check NOAA’s site – CAMEO Chemicals [Complete instructions on Computer Aided Management of Emergency Operations can be found here] › Yet more information can be found at ChemIDPlus Advanced
  33. 33. Flammables Organic Acids ethanol methanol aluminum chloride calcium chloride copper(II) chloride copper(II) sulfate ammonium chloride magnesium magnesium sulfate High Toxicity Oxidizers silver nitrate calcium nitrate nitric acid* Inorganic Acids Corrosives Bases Acids sulfuric acid hydrochloric acid potassium hydroxide sodium hydroxide acetic acid barium chloride lead(II) nitrate zinc W Wood General Storage *nitric acid on the DHS list lead(II) nitrate aluminum chloride copper(II) chloride copper(II) sulfate hydrochloric acid Magnesium zinc calcium chloride silver nitrate ammonium chloride calcium nitrate barium chloride lead(II) nitrate magnesium sulfate acetic acid potassium hydroxide nitric acid sulfuric acid ethanol methanol sodium hydroxide
  34. 34. In General… › Store chemicals in containers made from compatible materials › Store chemicals in cool rooms – locked! › Store chemicals with secondary containment when possible › Label secondary containers well*** › Do not store chemicals in direct sunlight › Check containers on a regular basis › Maintain an up-to-date inventory and SDSs › Do not store flammables in domestic refrigerators › Do not store chemicals above eye level › Do not buy more than you can use in a reasonable timeframe › Do not accept chemical “donations” from the public
  35. 35. Need Help? › National Institute for Occupational Health & Safety (NIOSH) - School Chemistry Laboratory Safety Guide › American Chemical Society – Committee on Chemical Safety › American Chemical Society – Chemical Health and Safety Resources › American Chemical Society – Guide for Chemical Spill Response Planning in Laboratories › American Chemical Society – Division of Chemical Health & Safety (DCHAS)
  36. 36. Professional Development › To encourage K-12 teachers learn more about chemical safety and allow them greater access to the DCHAS Workshops presented at the ACS National Meetings, the DCHAS Executive Committee has agreed to allow any K-12 teacher who is also an active AACT member to attend a DCHAS workshop for a reduced registration rate of $99 › Details will be available on the DCHAS Workshop page soon
  37. 37. After the Rainbow Statement of CSB Chairperson Rafael Moure-Eraso Statement of CSB Chairperson Rafael Moure-ErasoWarning Against Use of Methanol During Laboratory and Classroom Combustion Demonstrations, in the Wake of Reno, Nevada, Museum Fire
  38. 38. Quiz › The 3 large groupings of recognized hazards are _______, physical _______, health and ______________. environmental › There are ____ 9 pictograms. › There are ___ 2 signal words. › H260 indicates some type of __________ physical hazard. › The product identifier on the chemical label must exactly match the one in Section ___ 1 of the SDS. › Section 2 of the SDS gives the________________ hazard information for the chemical.
  39. 39. Download Presentation Slides › http://ow.ly/BzfMO Certificates of Attendance & Webinar Feedback › http://ow.ly/BzgV4 Contact Information › sigmannsb@appstate.edu
  40. 40. Q&A

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