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Seminar on textile finishing

29 de Nov de 2015
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Seminar on textile finishing

  1. SEMINAR ON TEXTILE FINISHING Aastha Singh 12tt001 8/21/2015 1TIT&S,BHIWANI
  2. INTRODUCTION  Textile Finishing is a process used in manufacturing of fiber, fabric, or clothing.  Finishing involves subjecting the textile material to different physical and chemical treatments, so as to impart required functional properties to it.  For example wash and wear finish for a cotton fabric is necessary to make it crease free or wrinkle free. 8/21/2015 2TIT&S,BHIWANI
  3. IMPORTANCE  To improve fabric attractiveness.  To improve serviceability.  To give desirable qualities to fabric.  To improve the feel of the fabric.  To cover faults in the original fabric.  To improve wearing qualities of fabric by making it shrink or crease resistant.  To set garment shape. E.g. Durable press.[4]  To import special properties to the fabric for special end uses such as waterproofing, flame-proofing etc.  To strengthen the fabric by coating or laminating.  To produce novelty effects e.g. organdie fabrics by parchment sing 8/21/2015 3TIT&S,BHIWANI
  4. CLASSIFICATION ACCORDING TO FUNCTION Aesthetic finishes Functional finishes 8/21/2015 4TIT&S,BHIWANI
  5. Functional Finishes improve the performance properties of the fabric ; like durability, strength etc.  Antimicrobial/Antiseptic  Crease resistant  Durable Press  Flame Resistant  Mothproof  Shrinkage Control  Soil Release  Water Proof/Repellant Aesthetic Finishes modify the appearance and /or hand or drape of the fabrics.[5]  Mercerization  Napping And Sueding  Shearing  Softening  Stiffening 8/21/2015 5TIT&S,BHIWANI
  6. MERCERIZATION  Mercerization is a treatment for cotton that gives fabric a lustrous appearance.  Alters the chemical structure of the cotton fiber. The structure of the fiber changes from alpha- cellulose to beta-cellulose.  Results in the swelling of the cell wall of the cotton fiber. This causes increases in the surface area and reflectance, and gives the fiber a softer feel. 8/21/2015TIT&S,BHIWANI 6 AESTHETICFINISH
  7. 8/21/2015 7TIT&S,BHIWANI AESTHETICFINISH  Improves dye absorbency .  Mercerization becomes necessary for darker shades as it improves dye absorbency.
  8. NAPPING  It is a mechanical finish.  Fibers are raised from woven/knitted fabrics by rotating, bristled, wire covered brushes.  Overall effect is raised fibers from fabric surface.  Napped fabrics have softer handle.  Better insulation properties due to more air entrapment.  Mainly used as blankets, winter clothing. 8/21/2015TIT&S,BHIWANI 8 AESTHETICFINISH
  9. 1: roller 2: rollers equipped with hooks 3: fabric 4: nib cleaning brushes 5: fabric tension adjustment 8/21/2015TIT&S,BHIWANI 9 AESTHETICFINISH
  10. 8/21/2015TIT&S,BHIWANI 10 Napped fabrics
  11. SUEDING  It is a mechanical finish.  Similar to napping.  Produces a soft, suede-like surface.  Sand paper like material is used instead of rotating wire covered cylinder. 8/21/2015TIT&S,BHIWANI 11 AESTHETICFINISH
  12. Suede fabrics 8/21/2015TIT&S,BHIWANI 12 AESTHETICFINISH
  13. STIFFENING • Forming a film on the surface of a fiber influences the touch of the product and has a stiffening effect. • Stiffening agents 1. Starches – finishing of cotton cloth. Ex: potato , wheat, corn. 2. Dextrines – used for dyed and printed fabrics. No undue effect on the dye or print. 3. Natural gum – mainly used in printing as well as finishing process. 4. Resins 8/21/2015TIT&S,BHIWANI 13 AESTHETICFINISH
  14. 8/21/2015TIT&S,BHIWANI 14 Acid stiffening  Fine yarn cotton fabrics can be finished to be both stiff and transparent by this process.  It involves rapid immersion in sulphuric acid, followed by immediate neutralization in sodium hydroxide.  The finish is permanent. This finish is also known as Organdi finish or Parchmentisation. AESTHETICFINISH
  15. SOFTENING  Required for more pleasant hand and better drapeability.  Fabrics are harsher and stiffer because of their construction or due to some prior finishing process.  Softening can be done by either mechanical or chemical process. 8/21/2015TIT&S,BHIWANI 15 AESTHETICFINISH
  16. Mechanical softening machine 8/21/2015TIT&S,BHIWANI 16 AESTHETICFINISH
  17. Chemical softeners 8/21/2015TIT&S,BHIWANI 17 AESTHETICFINISH
  18. CREASE RESISTANCE 8/21/2015TIT&S,BHIWANI 18 FUNCTIONALFINISH Cotton, rayon and flax are more susceptible to wrinkle OR crease. Crease occurs due to the hydrogen bonds of the cellulosic molecules in the amorphous region. Due to application of heat or moisture, the hydrogen bond breaks and new hydrogen bond occurs at new dimension. Therefore creasing can be reduced if the hydrogen bond formation can be reduced.
  19.  Creasing can be controlled by physical deposition of a suitable polymeric material in amorphous region.[1]  Or the hydroxy groups of adjacent macromolecules may be reacted with bifunctional agents.  Reacting cotton with acidified formaldehyde.  CRF finishes are resin finishes.  The fabric is saturated with resin and then the resin is cured at temperatures of about 360°F.  The fabric becomes stiffer, less absorbent and more resistant to wrinkling. 8/21/2015TIT&S,BHIWANI 19 FUNCTIONALFINISH
  20. ADVANTAGES:  Improves comfort.  Decreases pilling. [2]  Increases ease of maintenance.  Betters dimensional stability.  Chemical treated cotton fabric dry more easily. DISADVANTAGES:  Decreased breaking strength( up to 28%).  Decreased tearing strength.( up to 19%) 8/21/2015TIT&S,BHIWANI 20 FUNCTIONALFINISH
  21. SOIL RELEASE  What is soiling of textiles?  Dirt or soil get attracted to textile material.  Development of static charge electricity in hydrophilic textiles, making them prone to soiling.  Re-deposition of soil during washing.  Hydrophobic materials are not wetted properly during laundering.  Mainly observed in polyester fabrics. 8/21/2015TIT&S,BHIWANI 21 FUNCTIONALFINISH
  22. Advantages of soil release:  Making the fibers more absorbent (hydrophilic).  Permitting better wettability for improved soil removal.  Done by using hydrophilic finishes.  Facilitates soil release during washing.  Prevent soil redeposition.  Also, reduces static charge by maintaining moisture on the fabric surface.  Thus soil attraction during wear can be reduced. 8/21/2015TIT&S,BHIWANI 22 FUNCTIONALFINISH
  23. 8/21/2015TIT&S,BHIWANI 23 EFFECT OF SOIL RELEASE FINISH FUNCTIONALFINISH
  24. ANTIMICROBIAL 8/21/2015TIT&S,BHIWANI 24 •Antimicrobial finish protect fabric from attack of microbes and bacteria and are one of the most important finishes. •Cause of concern due to action on non target microorganisms and water pollution. FUNCTIONALFINISH
  25.  Natural fibers such as cotton are more susceptible than synthetics.  Their porous hydrophilic structure retains water, oxygen and nutrients, providing a perfect environment for bacterial growth.  The enzymes that degrade cotton are cellulase and cellobiase and these reduce strength and produce foul smell and color.  Smelling spots and even holes are created on the exposed fabric. 8/21/2015TIT&S,BHIWANI 25 FUNCTIONALFINISH
  26. NATURAL PLANTS WHICH ARE USED IN MAKING ANTIMICROBIAL FINISH - CHITIN - SERICIN - NEEM EXTRACT - NATURAL DYES - ALOEVERA - TEATREE - EUCALYPTUS OIL - AZUKAI BEANS - TULSI LEAVES 8/21/2015TIT&S,BHIWANI 26 FUNCTIONALFINISH
  27. CHITIN  Chitin, is a natural, non-toxic , microbial resistant and biodegradable polymer.[3]  Chitin is one of the most abundant polysaccharides found in nature , derived from marine shells and mollusks.  Chitin is applied on to the fabric by padding the cotton fabric with a mixture of chitin and citric acid followed by high temperature curing.  The fixation of chitosan citrate solution onto cotton fabrics followed by dry- cure process. 8/21/2015TIT&S,BHIWANI 27 FUNCTIONALFINISH
  28. NEEM 8/21/2015TIT&S,BHIWANI 28 Photographs of (a) untreated and (b) neem seed extract (5% w/v) treated cotton/PET blend (against B.Subtilis bacteria)[6] FUNCTIONALFINISH
  29.  Neem has been recognized as one of the most promising sources of compounds with insect control, antimicrobial and medicinal properties.  Work has been reported on its textile application as an antimicrobial agent.  Few patents based on the use of neem oil as an antibacterial agent has been reported. 8/21/2015TIT&S,BHIWANI 29 FUNCTIONALFINISH
  30. Aloe Vera extract 8/21/2015TIT&S,BHIWANI 30 Above compound is present in aloe vera and is responsible for the anti microbial property of aloe vera. FUNCTIONALFINISH
  31. 8/21/2015TIT&S,BHIWANI 31 ANTIBACTERIAL ACTIVITY OF 75% ALOE VERA GEL ON COTTON FABRIC FUNCTIONALFINISH
  32. 8/21/2015TIT&S,BHIWANI 32 DEO2 FINISHED FABRIC FUNCTIONALFINISH
  33.  DEO2 arrests the growth of fungi and bacteria.  Keeps fabric fresh and anti-odour even after day- long wearing in humid and warm climate.  Long-lasting (50 home washes) Anti-Microbial property.  Anti-Odor  Avoids spread of infections from microbial infestation.  Reduces staining and degradation of fabrics by providing better-UV protection. 8/21/2015TIT&S,BHIWANI 33 FUNCTIONALFINISH
  34. FLAME RESISTANCE 8/21/2015TIT&S,BHIWANI 34 •Flame retardants are materials that have the quality of inhibiting or resisting the spreading of fire. • It stops the fire from traveling along the length of the fabric and decreases the fire development rate , providing valuable extra time to make an escape. FUNCTIONALFINISH
  35.  Fabric burns because of pyrolytic decomposition of the fiber substrate.  The products of this decomposition include combustible gases, non combustible gases and carbonaceous character. HOWTO FLAME RETARDANTS WORK?  Fire retardants interfere with combustion at different stages of the process. The different mechanisms are: -ENDOTHERMIC DEGRADATION - DILUTION OF FUEL -THERMAL SHIELDING 8/21/2015TIT&S,BHIWANI 35 FUNCTIONALFINISH
  36. - DILUTION OF GAS PHASE - GAS PHASE RADICAL QUENCHING Flame retardants interfere with flame at different stages to cool the fabric and keep the temperature below ignition temperature. 8/21/2015TIT&S,BHIWANI 36 FUNCTIONALFINISH
  37. CONCLUSION Fabric finishes play a major role in the garment. These finishes are derived from both natural as well as manmade sources. Finishes improve appearance of fabric along with its performance and hence are divided on the basis of aesthetic and functional properties. These finishes come from both natural as well as manmade sources. Finishes decrease crease, improve flame retardation, provide softness and stiffness, decrease pilling, raise fibers from fabric surface and also provide protection against microbes, insects and bacteria. Overall finishes play an important role in determining cost and improving quality of fabric. 8/21/2015TIT&S,BHIWANI 37
  38. REFERENCES 1. Dr.V. A . SHENAI,TECHNOLOGYOFTEXTILE FINISHING 2. INDIAN JOURNAL OF fiber &TEXTILE RESEARCH VOL. 34, JUNE 2009, PP 183-186 3. ALY A S, HASHEM A & SAYED HUSSEIN S, INDIAN JOURNAL OF fiber &TEXTILE RESEARCHVOL. 29, 2004, P.NO 218 4. HTTP://TEXTILELEARNER.BLOGSPOT.IN/ 5. WWW.fiber2FASHION.COM/INDUSTRY.../5/FLAM E-RETARDANT-FINISHES1.ASP 6. M JOSHII, SWALI, S RAJENDRAN – JOURNALOF APPLIED POLYMER SCIENCE, OCTOBER 2007, VOL 106, PG-793-800 8/21/2015TIT&S,BHIWANI 38
  39. 8/21/2015TIT&S,BHIWANI 39
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