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Page 1
Large Substrate Inspection
         Microscopes

Improving Inspection and Review
      Station Performance

                                  Page 2
Living up to Live




www.leica-microsystems.com             Page 3
Living up to Live



• Agenda
  – Design and Development Criteria
     • Target Markets
  – The DM8000 & DM12000
     • Hardware Configurations
     • Key Features and Solutions
  – Leica Applications Suite
     • Integrated Image Capture and Post
       Processing
     • Microscope Remote Control


    www.leica-microsystems.com                       Page 4
Living up to Live



• Design and Development Criteria

  – Research Level Compound Microscope
      • World Class “Leica” Optics and Image quality
           – Unparalleled Contrast and the highest resolution
      • Capable of Handling Substrates up to 12 X 12 inches
      • Macro Imaging to “See more faster”
      • Utilize solid state technology for operational efficiency
      • Fully Integrated with the Leica Application Suite
           – Completely coded for automatic reproducibility of archived images
      • Easy to Use and Ergonomically correct for all users
      • LED Illumination for long life and low power consumption


    www.leica-microsystems.com                                                   Page 5
Living up to Live



• Validated Market Segments
   – Semiconductor - R&D and
     Manufacturing
       • Process Development, Process
         Control, Test and Assembly,
         MEMS, NanoTech, Etc
   – TFT LCD’s - R&D and
     Manufacturing
       • Process Development, Process
         Control, Test and Assembly
   – Solar - R&D and Manufacturing
       • Process Development, Process
         Control, Test and Assembly
   – Metallographic – Research and
     Quality Control
       • Process Development, Process
         Control


     www.leica-microsystems.com                   Page 6
Living up to Live



• Agenda
  – Design and Development Criteria
     • Target Markets
  – The DM8000 & DM12000
     • Hardware Configurations
     • Key Features and Solutions
  – Leica Applications Suite
     • Integrated Image Capture and Post
       Processing
     • Microscope Remote Control


    www.leica-microsystems.com                       Page 7
Living up to Live
                The DM8000 & DM12000




www.leica-microsystems.com                       Page 8
Living up to Live



Hardware Configuration Highlights
• DM8000 up to 8” / 200mm substrate
• DM12000 up to 12” / 300mm substrate
  – Motorized 6 fold Objective Nosepiece, 4 fold
    Turret and 17 position Aperture Diaphragm
                                                             Microelectronics
      • Includes Light Manager (Motorized
        aperture/intensity).
  – Manual X-Y-Z Motion
      • Optional Motorized Z motion and X-Y Stages




                                                              add tional
           – Required for motor focus and joystick X and Y




                                                              42mm
                                                              i
             movement
           – Recommended when Image Stacking or Stitching
           – Motorized version Includes Contrast Manager

    www.leica-microsystems.com                                             Materials 9
                                                                                  Page
Living up to Live



Configuration Highlights
• Key Features
  – Macro to Micro Function
      • 0.7x to 150x
  – New Contrasting Techniques
      • Oblique Illumination
           – Including Oblique UV (365nm) for extreme contrast
      • Advanced Optics
           – Increased Brightness and double the working distance
  – Ergonomic design for comfort and flexibility
  – Clean LED Illumination
      • Reflected Light or Reflected and Transmitted Light bases
      • Environmentally friendly and maintenance free for years

   www.leica-microsystems.com                                                 Page 10
Living up to Live



• Macro to Micro Inspection
  – Larger substrates require longer inspection times
     • A larger field of view will reduce inspection times
  – With our 0.7x Macro objective you get a remarkable
    FOV of ~40mm in a Inspection Microscope
  – Reduce inspection times by ~ 30%




   www.leica-microsystems.com                                   Page 11
Living up to Live



• Macro to Micro Inspection
• Get a fast overview using the
  Macro function to scan the
  entire substrate surface
• See ca. 40mm onto the
  sample surface with a single
  glance


Switch to Micro and continue inspection




BF10x                            DF10x    DIC10x


        www.leica-microsystems.com                           Page 12
Living up to Live


                                       Macro to Micro Inspection




Macro
                   5x

                                     20x
                                           50x
        www.leica-microsystems.com                              Page 13
Living up to Live


                                      Macro to Micro Inspection




Macro
                   5x

                                     50x
        www.leica-microsystems.com                             Page 14
Living up to Live


• Macro to Micro Inspection
                                   0.7x BF



                                      5x BF




                                              10x BF




                                                       20x BF




      www.leica-microsystems.com                                   Page 15
Living up to Live




                       The Macro Summary
         • Quickly scan the entire surface for
           macro defects and immediately switch
           to high magnification to review and
           classify
         • The perfect solution to “bridge the
           gap” between Bright Light inspection
           and Microscopic inspection
         • Increases performance and efficiency
           of inspection and review station



www.leica-microsystems.com                                  Page 16
Living up to Live



Configuration Highlights
• Key Features
  – Macro to Micro Function
      • 0.7x to 150x
  – New Contrasting Techniques
      • Oblique Illumination
           – Including Oblique UV (365nm) for extreme contrast
      • Advanced Optics
           – Increased Brightness and double the working distance
  – Ergonomic design for comfort and flexibility
  – Clean LED Illumination
      • Reflected Light or Reflected and Transmitted Light bases
      • Environmentally friendly and maintenance free for years

   www.leica-microsystems.com                                                 Page 17
Living up to Live


                     Oblique Illumination
              High resolution from every angle
   Fully Integrated in every DM8000 M or DM12000 M stand

           150x BF                           150X OBL




www.leica-microsystems.com                                        Page 18
Living up to Live


  Bright Field               Oblique Illumination




          20x BF                     20x OBL




www.leica-microsystems.com                          Page 19
Living up to Live



                                       UV Inspection
• Five contrast mode 150x /0.90 objective for Zero pixel shift contrast change
  during inspection. (BF, DF, DIC, UV, OUV)




150x BF                                                                   150x UV
          www.leica-microsystems.com                                        Page 20
Living up to Live


                                       UV Inspection
 • Switching from VIS to UV automatically changes illuminator and camera port
     – Switch in less than 1 second from VIS to UV
 • Single objective increases efficiency and reduces overall cost
BF 150x                                      UV 150x




          www.leica-microsystems.com                                          Page 21
Living up to Live


                           Oblique Ultra Violet Illumination
                         OUV for maximum contrast and resolution

                                        150x BF                             150x UV




                                                    150x OUV




Multi-functional 150x
objective: BF, DF,                                                 Dual Camera port to
DIC, UV and OUV                                                    support VIS, UV and
                                                                   OUV automatically


           www.leica-microsystems.com                                          Page 22
Living up to Live


                                              Oblique UV for increased contrast and resolution




  Bumps with 150x BF




                         Bumps with 150x UV



Multi-functional PL APO 150x
objective: BF, DF, DIC, UV and OUV
                                                   Bumps with 150x OUV
            www.leica-microsystems.com                                                       Page 23
Living up to Live


                                   Advanced Optics
                        Microelectronic Inspection Solutions
                                In-Depth Darkfield
•   Increased intensity and higher resolution over
    standard Darkfield objectives
     – Increases image contrasting and feature
       resolving power
•   Long Working Distance
     – Nearly double the working distance of
       conventional DF objectives
     – Increased working distance improves safety for
       substrate handling
•   Works in conjunction with newly developed
    Dark Field cube
•   Focus Finder for reflective surfaces




         www.leica-microsystems.com                                      Page 24
Living up to Live



                                 Oblique Illumination
                                       Solar Cells
                                    Surface morphology
                                Dimensions of metal contacts
                        Dimensions and continuity of insulation trenches


150x BF                                                                    150x OBL




          www.leica-microsystems.com                                             Page 25
Living up to Live



                   TFT and LCD Inspection
                    Switch between or combine Transmitted and Reflected Light



10x TL Only                       10x RL Only                      10x BF BF




50x TL Only                       50x RL Only                       50x BF BF




         www.leica-microsystems.com                                                       Page 26
Living up to Live



Configuration Highlights
• Key Features
  – Macro to Micro Function
      • 0.7x to 150x
  – New Contrasting Techniques
      • Oblique Illumination
           – Including Oblique UV (193nm) for extreme contrast
      • Advanced Optics
           – Increased Brightness and double the working distance
  – Ergonomic design for comfort and flexibility
  – Clean LED Illumination
      • Reflected Light or Reflected and Transmitted Light bases
      • Environmentally friendly and maintenance free for years

   www.leica-microsystems.com                                                 Page 27
Living up to Live



Ergonomics
The Basics




                                                   Change contrast modes or   LED Display for Contrast
                                                   objectives with a single    XYZ movement coarse/fine
Ergo-tube with                                     button click                focus settings
upright image
                               Height adjustable
                               focus knobs




            www.leica-microsystems.com                                                           Page 28
Living up to Live



Ergonomics
Stage Control




• Joystick
    – Includes 4 variable function keys
•   Leica Smart Move
    – X-Y Stage and Z Focus control
        •   Includes 4 variable function keys
•   Leica STP6000
    – X-Y Stage and Z Focus control
        •   Includes 10 variable function keys




        www.leica-microsystems.com                         Page 29
Living up to Live



Ergonomics
Integrated Functions




  •   Contrast Manager
      – If a contrast mode is selected by the operator the intensity adjustment, the
        aperture position or the objective selection are performed by the Microscope.
  •   Illumination Manager
      – If the objective is changed the previous settings of light intensity and aperture
        for that specific objective are restored
           •   No need to readjust aperture or illumination intensity
  •   Memory functions
      – 9 separately programmable “hot” keys to customize operation and efficiency at
        every inspection station
      – Single Keys can programmed for Multi Function operation
       www.leica-microsystems.com                                                       Page 30
Living up to Live



Configuration Highlights
• Key Features
  – Macro to Micro Function
      • 0.7x to 150x
  – New Contrasting Techniques
      • Oblique Illumination
           – Including Oblique UV (193nm) for extreme contrast
      • Advanced Optics
           – Increased Brightness and double the working distance
  – Ergonomic design for comfort and flexibility
  – Clean LED Illumination
      • Reflected Light or Reflected and Transmitted Light bases
      • Environmentally friendly and maintenance free for years

   www.leica-microsystems.com                                                 Page 31
Living up to Live


Optimum Airflow                   Fully
                                  Integrated for
    Low Power
    consumption                   VIS and UV
                                  Light


LED Illumination




             Long Life LED
     www.leica-microsystems.com              Page 32
Living up to Live



• Agenda
  – Design and Development Criteria
     • Target Markets
  – The DM8000 & DM12000
     • Hardware Configurations
     • Key Features and Solutions
  – Leica Applications Suite
     • Integrated Image Capture and Post
       Processing
     • Microscope Remote Control


    www.leica-microsystems.com                       Page 33
Page 34
Living up to Live




             The Leica Applications Suite

  Highly sophisticated image processing and
  analysis combined with Microscope control.

Unites the scope, camera, image processing and
   analysis into an easy to use fully integrated
    Inspection, Measurement and Reporting
                     system.


  www.leica-microsystems.com                          Page 35
Living up to Live




www.leica-microsystems.com             Page 36
Living up to Live




www.leica-microsystems.com             Page 37
Living up to Live




www.leica-microsystems.com             Page 38
Living up to Live


Leica Application Suite = Remote Control




      www.leica-microsystems.com                     Page 39
Living up to Live



Imaging Post
 Processing
                                     Measurement


                                3D




    Stitching                        Stacking
   www.leica-microsystems.com                     Page 40
Reporting
As simple as selecting an
image and clicking an export
location

• Exports to Excel
   –Data
   –Histograms
   –Pre Programmed
   –Completely Customizable


Print, Send, Display, Archive

                                Page 41
Living up to Live
                   Reporting Data




www.leica-microsystems.com                    Page 42
Living up to Live



• Available Accessories
  – Cameras
      • From 2 to 12 Meg
  – Stage Inserts
      • For Wafers, Photomask, TFT Display, Glass or Metal,
        with or without Vacuum
  – Motorized Stages
      • 8 inch and 12 inch models
  – Wafer Loaders
      • Several completely integrated 3rd party solutions for
        wafer sizes of 3 to 8 inch


   www.leica-microsystems.com                                   Page 43
Living up to Live



Summary

  – Reduce Inspection time
      • Macro View
  – Increase Resolution
      • Oblique Illumination
      • Oblique UV
  – Comfort and ease of use
      • Ergonomic Design
  – Clean and maintenance free
    Illumination
      • LED Light Sources
  – Image analysis and post
    processing
      • Leica Applications Suite


     www.leica-microsystems.com              Page 44
Thank You!

Questions?



             Page 45

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Large substrate inspection microscopes

  • 2. Large Substrate Inspection Microscopes Improving Inspection and Review Station Performance Page 2
  • 3. Living up to Live www.leica-microsystems.com Page 3
  • 4. Living up to Live • Agenda – Design and Development Criteria • Target Markets – The DM8000 & DM12000 • Hardware Configurations • Key Features and Solutions – Leica Applications Suite • Integrated Image Capture and Post Processing • Microscope Remote Control www.leica-microsystems.com Page 4
  • 5. Living up to Live • Design and Development Criteria – Research Level Compound Microscope • World Class “Leica” Optics and Image quality – Unparalleled Contrast and the highest resolution • Capable of Handling Substrates up to 12 X 12 inches • Macro Imaging to “See more faster” • Utilize solid state technology for operational efficiency • Fully Integrated with the Leica Application Suite – Completely coded for automatic reproducibility of archived images • Easy to Use and Ergonomically correct for all users • LED Illumination for long life and low power consumption www.leica-microsystems.com Page 5
  • 6. Living up to Live • Validated Market Segments – Semiconductor - R&D and Manufacturing • Process Development, Process Control, Test and Assembly, MEMS, NanoTech, Etc – TFT LCD’s - R&D and Manufacturing • Process Development, Process Control, Test and Assembly – Solar - R&D and Manufacturing • Process Development, Process Control, Test and Assembly – Metallographic – Research and Quality Control • Process Development, Process Control www.leica-microsystems.com Page 6
  • 7. Living up to Live • Agenda – Design and Development Criteria • Target Markets – The DM8000 & DM12000 • Hardware Configurations • Key Features and Solutions – Leica Applications Suite • Integrated Image Capture and Post Processing • Microscope Remote Control www.leica-microsystems.com Page 7
  • 8. Living up to Live The DM8000 & DM12000 www.leica-microsystems.com Page 8
  • 9. Living up to Live Hardware Configuration Highlights • DM8000 up to 8” / 200mm substrate • DM12000 up to 12” / 300mm substrate – Motorized 6 fold Objective Nosepiece, 4 fold Turret and 17 position Aperture Diaphragm Microelectronics • Includes Light Manager (Motorized aperture/intensity). – Manual X-Y-Z Motion • Optional Motorized Z motion and X-Y Stages add tional – Required for motor focus and joystick X and Y 42mm i movement – Recommended when Image Stacking or Stitching – Motorized version Includes Contrast Manager www.leica-microsystems.com Materials 9 Page
  • 10. Living up to Live Configuration Highlights • Key Features – Macro to Micro Function • 0.7x to 150x – New Contrasting Techniques • Oblique Illumination – Including Oblique UV (365nm) for extreme contrast • Advanced Optics – Increased Brightness and double the working distance – Ergonomic design for comfort and flexibility – Clean LED Illumination • Reflected Light or Reflected and Transmitted Light bases • Environmentally friendly and maintenance free for years www.leica-microsystems.com Page 10
  • 11. Living up to Live • Macro to Micro Inspection – Larger substrates require longer inspection times • A larger field of view will reduce inspection times – With our 0.7x Macro objective you get a remarkable FOV of ~40mm in a Inspection Microscope – Reduce inspection times by ~ 30% www.leica-microsystems.com Page 11
  • 12. Living up to Live • Macro to Micro Inspection • Get a fast overview using the Macro function to scan the entire substrate surface • See ca. 40mm onto the sample surface with a single glance Switch to Micro and continue inspection BF10x DF10x DIC10x www.leica-microsystems.com Page 12
  • 13. Living up to Live Macro to Micro Inspection Macro 5x 20x 50x www.leica-microsystems.com Page 13
  • 14. Living up to Live Macro to Micro Inspection Macro 5x 50x www.leica-microsystems.com Page 14
  • 15. Living up to Live • Macro to Micro Inspection 0.7x BF 5x BF 10x BF 20x BF www.leica-microsystems.com Page 15
  • 16. Living up to Live The Macro Summary • Quickly scan the entire surface for macro defects and immediately switch to high magnification to review and classify • The perfect solution to “bridge the gap” between Bright Light inspection and Microscopic inspection • Increases performance and efficiency of inspection and review station www.leica-microsystems.com Page 16
  • 17. Living up to Live Configuration Highlights • Key Features – Macro to Micro Function • 0.7x to 150x – New Contrasting Techniques • Oblique Illumination – Including Oblique UV (365nm) for extreme contrast • Advanced Optics – Increased Brightness and double the working distance – Ergonomic design for comfort and flexibility – Clean LED Illumination • Reflected Light or Reflected and Transmitted Light bases • Environmentally friendly and maintenance free for years www.leica-microsystems.com Page 17
  • 18. Living up to Live Oblique Illumination High resolution from every angle Fully Integrated in every DM8000 M or DM12000 M stand 150x BF 150X OBL www.leica-microsystems.com Page 18
  • 19. Living up to Live Bright Field Oblique Illumination 20x BF 20x OBL www.leica-microsystems.com Page 19
  • 20. Living up to Live UV Inspection • Five contrast mode 150x /0.90 objective for Zero pixel shift contrast change during inspection. (BF, DF, DIC, UV, OUV) 150x BF 150x UV www.leica-microsystems.com Page 20
  • 21. Living up to Live UV Inspection • Switching from VIS to UV automatically changes illuminator and camera port – Switch in less than 1 second from VIS to UV • Single objective increases efficiency and reduces overall cost BF 150x UV 150x www.leica-microsystems.com Page 21
  • 22. Living up to Live Oblique Ultra Violet Illumination OUV for maximum contrast and resolution 150x BF 150x UV 150x OUV Multi-functional 150x objective: BF, DF, Dual Camera port to DIC, UV and OUV support VIS, UV and OUV automatically www.leica-microsystems.com Page 22
  • 23. Living up to Live Oblique UV for increased contrast and resolution Bumps with 150x BF Bumps with 150x UV Multi-functional PL APO 150x objective: BF, DF, DIC, UV and OUV Bumps with 150x OUV www.leica-microsystems.com Page 23
  • 24. Living up to Live Advanced Optics Microelectronic Inspection Solutions In-Depth Darkfield • Increased intensity and higher resolution over standard Darkfield objectives – Increases image contrasting and feature resolving power • Long Working Distance – Nearly double the working distance of conventional DF objectives – Increased working distance improves safety for substrate handling • Works in conjunction with newly developed Dark Field cube • Focus Finder for reflective surfaces www.leica-microsystems.com Page 24
  • 25. Living up to Live Oblique Illumination Solar Cells Surface morphology Dimensions of metal contacts Dimensions and continuity of insulation trenches 150x BF 150x OBL www.leica-microsystems.com Page 25
  • 26. Living up to Live TFT and LCD Inspection Switch between or combine Transmitted and Reflected Light 10x TL Only 10x RL Only 10x BF BF 50x TL Only 50x RL Only 50x BF BF www.leica-microsystems.com Page 26
  • 27. Living up to Live Configuration Highlights • Key Features – Macro to Micro Function • 0.7x to 150x – New Contrasting Techniques • Oblique Illumination – Including Oblique UV (193nm) for extreme contrast • Advanced Optics – Increased Brightness and double the working distance – Ergonomic design for comfort and flexibility – Clean LED Illumination • Reflected Light or Reflected and Transmitted Light bases • Environmentally friendly and maintenance free for years www.leica-microsystems.com Page 27
  • 28. Living up to Live Ergonomics The Basics Change contrast modes or LED Display for Contrast objectives with a single XYZ movement coarse/fine Ergo-tube with button click focus settings upright image Height adjustable focus knobs www.leica-microsystems.com Page 28
  • 29. Living up to Live Ergonomics Stage Control • Joystick – Includes 4 variable function keys • Leica Smart Move – X-Y Stage and Z Focus control • Includes 4 variable function keys • Leica STP6000 – X-Y Stage and Z Focus control • Includes 10 variable function keys www.leica-microsystems.com Page 29
  • 30. Living up to Live Ergonomics Integrated Functions • Contrast Manager – If a contrast mode is selected by the operator the intensity adjustment, the aperture position or the objective selection are performed by the Microscope. • Illumination Manager – If the objective is changed the previous settings of light intensity and aperture for that specific objective are restored • No need to readjust aperture or illumination intensity • Memory functions – 9 separately programmable “hot” keys to customize operation and efficiency at every inspection station – Single Keys can programmed for Multi Function operation www.leica-microsystems.com Page 30
  • 31. Living up to Live Configuration Highlights • Key Features – Macro to Micro Function • 0.7x to 150x – New Contrasting Techniques • Oblique Illumination – Including Oblique UV (193nm) for extreme contrast • Advanced Optics – Increased Brightness and double the working distance – Ergonomic design for comfort and flexibility – Clean LED Illumination • Reflected Light or Reflected and Transmitted Light bases • Environmentally friendly and maintenance free for years www.leica-microsystems.com Page 31
  • 32. Living up to Live Optimum Airflow Fully Integrated for Low Power consumption VIS and UV Light LED Illumination Long Life LED www.leica-microsystems.com Page 32
  • 33. Living up to Live • Agenda – Design and Development Criteria • Target Markets – The DM8000 & DM12000 • Hardware Configurations • Key Features and Solutions – Leica Applications Suite • Integrated Image Capture and Post Processing • Microscope Remote Control www.leica-microsystems.com Page 33
  • 35. Living up to Live The Leica Applications Suite Highly sophisticated image processing and analysis combined with Microscope control. Unites the scope, camera, image processing and analysis into an easy to use fully integrated Inspection, Measurement and Reporting system. www.leica-microsystems.com Page 35
  • 36. Living up to Live www.leica-microsystems.com Page 36
  • 37. Living up to Live www.leica-microsystems.com Page 37
  • 38. Living up to Live www.leica-microsystems.com Page 38
  • 39. Living up to Live Leica Application Suite = Remote Control www.leica-microsystems.com Page 39
  • 40. Living up to Live Imaging Post Processing Measurement 3D Stitching Stacking www.leica-microsystems.com Page 40
  • 41. Reporting As simple as selecting an image and clicking an export location • Exports to Excel –Data –Histograms –Pre Programmed –Completely Customizable Print, Send, Display, Archive Page 41
  • 42. Living up to Live Reporting Data www.leica-microsystems.com Page 42
  • 43. Living up to Live • Available Accessories – Cameras • From 2 to 12 Meg – Stage Inserts • For Wafers, Photomask, TFT Display, Glass or Metal, with or without Vacuum – Motorized Stages • 8 inch and 12 inch models – Wafer Loaders • Several completely integrated 3rd party solutions for wafer sizes of 3 to 8 inch www.leica-microsystems.com Page 43
  • 44. Living up to Live Summary – Reduce Inspection time • Macro View – Increase Resolution • Oblique Illumination • Oblique UV – Comfort and ease of use • Ergonomic Design – Clean and maintenance free Illumination • LED Light Sources – Image analysis and post processing • Leica Applications Suite www.leica-microsystems.com Page 44