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CIVIL AIRCRAFT ADVANCED AVIONICS
   ARCHITECTURES – AN INSIGHT INTO SARAS
 AVIONICS, PRESENT AND FUTURE PERSPECTIVE

                            CM Ananda
               Aerospace Electronics Systems Division
                  National Aerospace Laboratories
                    ananda_cm@css.nal.res.in

Keywords :
ARINC 429, Integrated Modular Avionics(IMA), Engine Indication
Crew Alerting System (EICAS), Automatic Flight Control System
(AFCS), Real-time simulation, FAR 25, FAA, DGCA, Failure Mode
Effect Analysis ( FMEA)

Abstract :
Traditionally, the avionics architectures being implemented are of
federated nature, which means that each avionics function has its
own independent, dedicated fault-tolerant computing resources.
Federated architecture has great advantage of inherent fault
containment and at the same time envelops a potential risk of
massive use of resources resulting in increase in weight, looming,
cost and maintenance as well.

With the drastic advancement in the computer and software
technologies, the aviation industry is gradually moving towards the
use of Integrated Modular Avionics(IMA) for civil transport aircraft,
potentially leading to multiple avionics functions housed in each
hardware platform. Integrated Modular Avionics is the most important
concept of avionics architecture for next generation aircrafts.

SARAS avionics suite is purely federated with almost glass cockpit
architecture complying to FAR25. The Avionics activities from the
inception to execution are governed by the regulations and
procedures under the review of Directorate General of Civil
Aviation(DGCA). Every phase of avionics activity has got its own
technically involvement to make the system perfect.

In addition the flight data handling, monitoring and analysis is again a
thrust area in the civil aviation industry leading to safety and


                                  50
reliability of the machine and the personnel involved. NAL has been
in this area for more than two decades and continues to excel in
these technologies.

1. INTRODUCTION
Reliable and timely transfer of data between avionics systems is a
necessity in military and civil aircraft design. A powerful motivation
for development of new data transmission systems has been the
prolific growth in digital computing technology providing increasing
opportunities for more modular, flexible and reliable avionics
systems. This has resulted in a universal move from analog to digital
data transmission and the emergence of the avionics data bus
system. Over the last 30 years, much work has gone into exploring
new techniques for the transmission of information in aircraft. ARINC
429 has emerged as a truly internationally recognized standard in
the avionics industry.

Presently, Avionics plays an important role in civil aviation. The
avionics function are:
    • To detect and process the data about environment inside
        and outside the aircraft
    • To derive information in a form suitable for crew utilization
    • To accept crew inputs and combine with other derived
        information
    • To activate controls within the aircraft and simulate the
        outside environment as dictated by mission requirements of
        the system

1.1 Modern Avionics System
As in other fields, digital computer systems have been incorporated
in system aircrafts avionics design. Digital avionics computers are
coupled with multifunction displays with aircraft flight decks
optimizing the man machine interface and enhancing the economy
and safety of flight operations. This has resulted in modern digital
avionics system to work in coordination, to function efficiently in
terms of speed and capacity.

Digital systems have better reliability, lower weight and greater
flexibility for change or modification and potential for self-test function
checks for faulty signals before takeoff. The need for rapid and
automatic configuration is very much in case of a FLY BY WIRE

                                    51
(FBW) flight control systems (FCS) in which a faulty channel has to
be switched out before it can jeopardize the safety of an aircraft.
Another advantage of self-check facility is its ability to isolate a fault
to one or more electronic card within a box (at Line Replaceable Unit
LRU), so that the task of the maintenance engineer is eased.

Flight Control System (FCS)
This is an advanced auto pilot system that could isolate pilot from
dangerous RAW handling of characteristics and replacing them with
computer designed synthetic ones. Such a system can operate with
full authority from take off to touch down.

One of the most important functions of Avionics is the presentation of
data to pilot when human senses such as direct vision have been cut
off because of poor or zero visibility at night, rain, snow or fog.

2       SARAS Avionics Architecture
The Light Transport Aircraft – SARAS is a twin turbo-prop, multi role
aircraft, with air taxi and commuter services as its primary roles. It
can carry 14 passengers in high density version and has a maximum
take-off weight of 7100 kg. and a cruising altitude of 30000ft. SARAS
aircraft requires airworthiness and operational certificate from
Directorate General of Civil Aviation (DGCA) to fly in the Indian sky
and FAA certificate to fly globally.

SARAS is an all weather aircraft and needs to be equipped for day
and night flying. The aircraft instrumentation suite satisfies Visual
Flight Rules (VFR) by day and night and Instrument Flight Rules
(IFR). The aircraft has approved transponder and automatic pressure
altitude reporting equipment. Error! Reference source not found.
Fig, 1 shows the architecture of the SARAS avionics system with
data communication information.

The SARAS Avionics suite[1] is grouped into six groups based on
the functionality
        l         Display system
        l         Communication System
        l         Navigation system
        l         Recording System
        l         Radar System
        l         Engine instruments and other cockpit displays

                                   52
PILOT'S PFD WITH EFIS                                                                                                            CO-PILOT'S PFD WITH
                                                      CONTROL PANEL                                                                                                                 EFIS CONTROL PANEL



                                              PRIMARY FLIGHT
                                                                                                            INTEGRATED                                                           PRIMARY FLIGHT
                                              DISPLAY
                                             • ATTITUDE                         M        NAVIGATION
                                                                                                              STANDBY                                                            DISPLAY
                                                                                                                                                                                 M
                                                                                                                                                                                    • ATTITUDE
                                             • AIRSPEED                         O                           INSTRUMENT                                                              • AIRSPEED
                                                                                           CONTROL                                                                               O
                                                                                D                            (AHRS/ADC)                                                          D
                                             • ALTITUDE                         E        DISPLAY UNIT                                 ENGINE                CAUTION AND             • ALTITUDE
                                                                                                               GH-3100             INSTRUMENT                 WARNING            E
                                             • VERTICAL SPEED                               (R-NAV)                                                                                 • VERTICLE SPEED
                                                                                S                                                    DISPLAY                  SYSTEM             S  • FD BIAS/MODES
                                             • FD MODES/ILS                     E
                                                                                                            PS/P T                                                               E  • RAD ALT, DH ALT
                                             • RAD ALT, DH ALT                  L                                                                                                L
                                                                                E                                                                                                   • NAV (HSI)/COMOS ROSE
                                             • NAV (HSI)/COMPASS ROSE                                                                                                            E
                                                                                C                                                                                                   • TO/FROM
                                                                                                               RADIO                                                             C
                                             • TO/FROM                          T                                                                                                   • NAV/GROUND SPEED
                                                                                                                                                                                 T
                                                                                I                            MAGNETIC
                                             • NAV/GROUND SPEED                                                                                                                  I  (BARCO MED 6 · 8 -1)
                                                                                O                            INDICATOR                                                           O
                                                                                N                                                LEFT           RIGHT          AIRCRAFT
                                             (BARCO MED 6 · 8 -1)                                                                                                                N
                                                                                                                                ENGINE         ENGINE           SYSTEM
                                                                                                                                SENSOR         SENSOR         STATUS I/P

                                                                                                                                    CROSS CHANNEL DATA LINK

                                                                    A N                                                                                                           N I I D A        N     R- A R
                                GPS           R A D N I I           R A A                                                                                                         A S S M F        A        D A
                                              A D M A S S           E V F                                                                   COLOR                                 V U U E C        V
                              ANTENNA
                                                                    A     C                                                                                                                              N F D
                                              D F E V U U                                                      RADIO TUNING               WEATHER            RADIO TUNING            (R) (L) S     R     A
                                                        (L) (R)        R S                                        UNIT #1               RADAR DISPLAY           UNIT #2           R                C
                                                                                                                                                                                                               A
                                              A      R              N C                                          RTU 4210                OPTION FOR            RTU 4210           C                      V     L
                                                                    A V                                                                                                                            V
                                              L      C                                      NAV                                            EGPWS                                  V                            T
                                                                                                                                                                                                   R
                                              T      V              V R                     MGT                                                                                   R
                                                     R                (R)                COMPUTER                                                                                 (R)              (L)
                                                    (L)
             AUDIO/
             VISUAL
            WARNING                                                                                                                                                                                  VIDEO/
                                                                                                                                                                                                     DISPLAY
                                                                                                                                                                                                      DATA




             ALLIED SIGNAL
                  EGPWS            RAD ALT                                                                                                                                                                                         ALLIED
 AIRCRAFT      (ENHANCED                                                                                               AUTOPILOT/FLIGHT                                                 NAV RCVR                                   SIGNAL
                                                                 ISU (AHRS/ADC)
  CONFIG.    GROUND PROX.                                                                                                                                                                                                         WEATHER
                                                                                                                     DIRECTOR COMPUTER
 DISCRETE        WARNING                                            NAV RCVR                                                                                                                                                       RADAR
                 SYSTEM)                                                                                                       (AFCS)                                                                                             RDR-2000
              MK VI EGPWS                                                                                                                                                          ALT PRE-
                                                                                                                                                                                  SELECTOR

                                                                                                                AUTOPILOT
                                                                                                                                            MODE
                                                                                                                 CONTROL
    SURFACE POSITION                                             RADIO TUNING                                                           SELECT PANEL
                                                                                                                  PANEL
        SENSORS
                                                                                                                                                                                                                           RADIO TUNING
  COCKPIT     AIRCRAFT/
   VOICE     ENGINE DATA


                             DISTANCE          NAV. RCVR                                                AUTO DIR.                                                                  VHF         NAV. RCVR
     FLIGHT DATA
      ACUISITION
                           MEASUREING            (VOR/
                                                                      VHF
                                                                     COMM
                                                                                    AHRU &               FINDER                                  AUDIO/       AHRU &              COMM           (VOR/
                                                                                                                                                                                                                     RADIO
                                                                                                                                                                                                                   ALTIMETER
                                                                                                                                                                                                                                    TRANSPONDER
                            EQPT (DME)          ILS/MB)                                                   (ADF)                                 DISPLAY                                         ILS/MB)                                 TDR-94
      UNIT (FDAU)
                              DME-442           VIR-432
                                                                    VHF-422B         ADCU                ADF-462          STALL WARNING        WARNINGS        ADCU              VHF-422-B
                                                                                                                                                                                                VIR-432
                                                                                                                                                                                                                    ALT-4000

                                                                                                             A/C              SYSTEM
                                                                                                           CONFIG              (SWS)
      COMBINED                                                                                            DISCRET                                                                   NOTES:                   VIDEO/DISPLAY DATA
    COCKPIT VOICE/                                                                  PS   PT    TAT            E                                               TAT   PS      PT
     FLIGHT DATA                                                                                                                                                                                             DIGITAL/ARINC-429
                                                                                                  PILOT'S                    SHAKER
      RECORDER                                                                                                                                                                                               ANALOG
                                                                                                 CONTROL                    ACTUATOR                   PARALLEL
                                                                                                  WHEEL                                                              COPILOT'S
                                                                                                                                                   ACTUATORS                                                 PNEUMATIC
                                                                                                                      ISU/                 ISU                       CONTROL
                                                                                                                     AOA (L)             AOA (R)                      WHEEL

                                                                                                                                                                                                                                             01




                  Fig. 1 SARAS Avionics Architecture
Study and design phase of avionics system plays a major role in the
avionics life cycle with testing and integration being a major phase in
the whole exercise and the system tested to perfection till it proves
on the flying aircraft.

        Design of a test case for civil aircraft avionics integration
test requires critical and in depth study of the system and factors
which influence the final test case design. Some of these aspects
are:
        l       study the Requirements
        l       study the operation of LRU’s
        l       study the certification/FAR/FAA/JAA & other AC
        l       identify the Tests to be done
        l       separate the type of tests to be done ( Sub tests )
                clearly
        l       identify the test cases to be tested in each sub test
        l       choose the test data, conditions, modes effectively
        l       design the Test Schedule with Clarity, Ease to
                understand




                                                                                                                               53
Various Phases of Avionics System from Inception to execution
Some of the major phases of Avionics design and development are
        l        Requirements Capture
        l        Feasibility Study
        l        System Design
        l        System Development / Partial Integration
        l        System Integration
        l        Testing and Acceptance
For an efficient and effective test case design, the above steps / has
an impact on the coverage and compliance to the aviation standards.
The approach of a test case design for a specific functionality when
methodical unfolds the hidden aspects of the integration tests.

Steps involved in a typical test integration activity.
Avionics Integration calls for various important steps to be taken
during the process for efficient handling of procedures and
systematic execution of tests. Some of the critical steps to be
followed for smooth process are
        l       Identification of test
        l       Study requirements, LRU operation and regulation
                requirements
        l       Identification of approach and methodology
        l       Identification of hardware and software tools
        l       Design and preparation of test schedule and test
                plans
        l       Review of test schedule and plans
        l       Execution of tests as per test schedule and plan
        l       Preparation of test report and submission to
                certification authority for verification and approval

2.1     Avionics Communication Bus
ARINC 429 and its predecessor ARINC 419 had their origins back in
the 1960s. ARINC 419 is the oldest and is considered obsolete. The
vast majority of avionics terminals employ ARINC 429 for their
avionics bus. ARINC 429 is now a very well established system
employed on most civil airliners like Airbus A310/A320 and
A330/A340, Bell military and civil helicopters, Boeing 727, 737, 747,
757, 767 and military transport aircraft. SARAS Avionics system is
designed in full using ARINC 429 digital communication bus.



                                 54
ARINC Organization and Standards Specifications
ARINC itself is not a standard nor is it a piece of equipment. ARINC
is an acronym for Aeronautical Radio Incorporation. The ARINC
organization is a technical, publishing and administrative support arm
for the Airlines Electronic Engineering Committee (AEEC) groups.

The ARINC 429 specification describes the avionics bus as an “open
loop” transmission model. This “shout” or “broadcast” bus is
described as a simplex bus with multiple receivers. On a 429 bus,
the transmitting line replaceable unit (LRU) is known as the “source”
while each receiving LRU is known as a “sink.” Any particular LRU
may have multiple sources and/or sinks. A twisted shielded pair
carries the ARINC 429 signal, and the sets of information are
transmitted at periodic intervals. The transfer of graphic text and
symbols used for CRT maps and other displays has not been
defined. ARINC 429 documents are not standards; they are
specifications developed to provide a high degree of
interchangeability between common functional units, typically known
as LRUs.

3.0     Current Technologies          under     development       for
        SARAS programme
ALD is continuously updating on par with the technology growth
particularly in the civil aviation industry catering to the growing
demands of the industry. ALD has already progressed appreciably in
the following major programs
         l       Integrated Modular Architecture (IMA)
         l       Autopilot
         l       Engine Instrument and Crew Alert System (EICAS)
         l       3D Flight Data animation
The current day architecture of the latest avionics suite is based on
the integrated approach, which is driven by the open architecture
concept. With the drastic advancement in the computer and software
technologies, the aviation industry is gradually moving towards the
use of Integrated Modular Avionics (IMA) for civil transport aircraft,
potentially leading to multiple avionics functions housed in each
hardware platform. Integrated Modular Avionics is the most important
concept of avionics architecture for next generation aircrafts.

IMA architecture includes several avionics functionalities combined
in a single computer system with critically allocated resources for

                                 55
each of these functionality. Allocation of resource in IMA means the
allocation of memory and CPU time for each avionics function which
is critically done to avoid any fault propagation from one hosted
function to the other. These mechanisms are governed by -
established procedures and standards from Aeronautical Radio Inc
(ARINC). The ARINC 653 relies on Integrated Modular Avionics.

An important concern for IMA is ensuring that applications are safely
partitioned a they cannot interfere with one another, particularly
when high levels of criticalities are involved. On the other hand, such
applications routinely cooperate, so strict separation cannot be
enforced. The formalization draws from the techniques developed for
computer security models based on noninterference concepts.

3.1     Integrated Modular Architecture (IMA)
Integrated Architecture has superseded the federated architecture in
many ways with improved reliability, availability and redundancy.
Integrated architecture has many advantages over federated
architecture, viz.,
        l         Different levels of software in the same IMA box
        l         Number of functionality in the same system
        l         Reduction in the aircraft wiring length and hence
                  reduction in weight
        l         Simpler and maintainable
        l         Global communication network with plug and play
                  architecture enabling easy maintenance of LRU/IMA
                  Box.
        l         Additions and modification of avionics functions are
                  easy as it is software intensive functionality.
        l         First time effort is re-used for the next projects to a
                  tune of up to 40 % in terms of the software code,
                  expertise, hardware exposure and the technical
                  experience.
        l         IMA activity at ALD has very definite objectives in
                  terms of developing the technology in-house for the
                  next generation avionics architectures in civil
                  aviation sector of India.




                                   56
What is Integrated Modular Avionics (IMA)?
Integrated Modular Avionics (IMA)[2] is a blanket term used to
describe a distributed real-time computer network aboard an aircraft.
This network consists of a number of computing modules capable of
supporting numerous applications of differing safety criticality levels.
Figure 2 shows the IMA Architecture. IMA uses time and memory
partitioning mechanism to host multiple avionics applications on the
same computing environment[3].

Elements of IMA and IMA Goals
   1. Technology Transparency - The underlying hardware should
      not have any impact on an application either during
      development or execution
   2. Scheduled Maintenance - The system should have inbuilt
      capability to operate in the presence of failures so that
      Maintenance Free Operating Periods (MFOPS) can be
      achieved
   3. Incremental Update - The system should be designed such
      that the applications can be inserted/altered with minimum
      impact on other applications and on the supporting safety
      case




            Figure 2 Integrated Modular Avionics scheme




                                  57
Features of IMA
   1. Layered architecture using standard programming interface
       layers to hide hardware and applications from one another
   2. Reconfiguration of applications on the modules. This can be
       static re-configuration (whilst the aircraft is not in use) or
       dynamic reconfiguration (in flight)
   3. Protection mechanisms to allow resources like memory to be
       shared by multiple criticality level applications and to allow
       applications to be inserted/altered without impact on the rest
       of the system. This is called partitioning.
   4. Flexible scheduling to meet the deadlines of all the
       applications, for each viable configuration and when system
       is upgraded.
   5. Code re-use and portability
   6. An operating system to manage the applications
   7. Physical integration of networks, modules and IO devices
   8. Design for growth and change

3.2      Autopilot / Automatic Flight Control System (AFCS)
SARAS aircraft is being designed as FAR Pt. 25/121 certifiable
aircraft and AFCS shall be designed to be certifiable for IFR and
VFR operation and providing landing guidance and control up to
Cat. II minimum. The AFCS, as installed in the SARAS aircraft,
provides the following functions:
         l       Autopilot (including yaw damper, automatic and
                 manual pitch trim functionality)
         l       Flight director guidance

AFCS design is based on aerodynamically stable aircraft with
mechanical primary flight control system that provides Level 1
handling qualities as per Cooper-Harper Rating. The elevator, aileron
and rudder servo actuators are parallel actuators with typical
position/displacement authority limited to 10% to 15% of max. control
surface deflection and rate authority limited to corresponding
performance limits. The AFCS architecture will be “fail-safe” or “fail
soft” to ensure that no single point failure shall result in an
“catastrophic” or “hazardous” failure/conditions for aircraft.

The AFCS shall be designed for precision approach CAT-II
requirements in compliance with FAR Pt 25/121 and Pt 91 and
applicable FAA Advisory Circulars. AFCS design shall ensure that it


                                 58
meets all of its performance, safety and civil certification
requirements when interfaced with civil certified (TSO/TC)
aircraft/avionics sensors and ICAO approved navigation/ground aids
under normal and transient/wind and other conditions.

The Automatic Flight Control System (AFCS) for SARAS aircraft[4] is
the Limited Authority Autopilot System which provides the following
functional capabilities.
    • Provide three axis control, flight director, automatic pitch trim
        and necessary damping in the appropriate autopilot modes
        selected.
    • Provide steering commands to the pilot and co-pilot for
        display on the EFIS in the FD mode.
    • Provide different modes of operation as listed below
        depending on the mode selected on the control and mode
        select panel.

The AFCS consists of the following line replaceable units (LRU’s)
   • Flight Control Computer (FCC)
   • Autopilot Control & Mode Select Panel (ACMSP)
   • Servo actuators for elevator, ailerons, rudders and pitch trim.
   • Servo actuator for pitch trims.

3.2.1 Flight Control Computer (FCC)
Flight control computer is realized using Modular Avionics Unit
(MAU) that is the integral component of Primus EPIC Architecture.
AFCS will use 12 Slot MAU (including AIOP, GIO NIC/PROC and
power supply modules) as Flight Control Computer (FCC). As shown
in Fig. 3 the AFCS solution is realized using single channel dual lane
architecture that may be upgraded to dual channel – dual lane to
provide fail-safe / fail-op capabilities in future.




           Fig. 3 Flight Control modular avionics computer

                                  59
3.2.2 Autopilot Control Mode Select Panel ( ACMSP)
KMC9200 will be used as ACMSP. The KMC 9200 is a dual channel,
panel mounted avionics equipment. It provides the primary flight
crew interface for the SARAS Automatic Flight Control System
(AFCS), providing controls and annunciations for the autopilot and
flight director. It also provides flight crew control of approach altitude
minimums as shown in Fig. 4.




    Fig. 4 Autopilot Control and Mode Select Panel ( ACMSP) for
                           SARAS Autopilot

3.2.3 All Electric Smart Actuator
SAGEM SM1000 smart servo is identified for use in SARAS AFCS.
The function of the servo is to provide the mechanical interface
between the FCC and the aircraft primary flight controls surfaces.
The servos are driven by fault tolerant digital global bus called
Controlled Area Network (CAN Aero Version). It also has smart
diagnostics and health status reporting mechanisms with safety
features for motor overdrive, over current and clutch control. Fig. 5
shows the smart SM1000 actuator for SARAS application.




       Fig. 5 Smart CAN based Electric Actuastor for SARAS




                                   60
3.3 Engine Indication and Crew Alerting System ( EICAS )
EICAS is a combined Engine Indicator and Crew Alert System. This
needs to be developed for high reliability and availability. As an
engine parameter indicator, this displays the engine torque, the
engine speed, the propeller speed, the oil temp and pressure and the
Inter turbine Temperature (ITT). As crew alert system, the unit
monitors the health of many systems that are connected to this unit
and generates caution and warning messages and specific aural
tones for some of the flight critical warnings. The system forms a part
of the avionics requirement. The main functional components of the
system are a colour AMLCD display unit, graphical capability,
interface capabilities and keyboard. EICAS interface with Engine
instrumentation system, various other aircraft systems to indicate the
sub-system wise warning forming a centralized warning system
using AMLCD displays. EICAS would have the multi mode display
pages for

        l       Left engine parameter indicators
        l       Right engine parameter indicators
        l       Both engine parameter indicators
        l       Caution warning system
        l       Sub pages for each sub systems on selection like
                    m Hydraulic system, ECS
                    m Fire system, flap control system etc..
        l       Separate page for test actuation for each of the sub-
                system (if provision exists)
        l       Diagnostics for each system (if provision exists)
        l       Self diagnostic feature for EICAS status monitoring

The Engine Indication and Crew Alerting System (EICAS) is
designed to provide all engine instrumentation and crew
annunciations in an integrated format with very high reliability of 10-9
for safety critical applications[5][6].

EICAS system consists of Engine Data Concentrator Unit (EDCU)
and Display Unit(DU) as shown in and Fig. 7




                                  61
Fig. 6 Engine Data Concentrator        Fig. 7 Display Unit with
Unit for EICAS                         typical symbology for EICAS




 Fig. 8 Proposed MIP layout with EICAS display system for SARAS
                            application


                                  62
The generic features of the EICAS are:
       l        EICAS is an integrated system with all the signal
                interfaces for various systems in a avionics
                integrated architecture rack called as “Avionics Box”
       l        Two main AMLCD display system with keyboard
                control unit mounted separately
       l        There will be two systems and are fully swappable in
                nature for the functionality
       l        EICAS would interface to Audio Warning Generator (
                part of EICAS / separate Unit ) system which can
                generate the synthesized audio warnings along with
                the visual text warnings on AMLCD displays
       l        Full fledged self diagnostic page for EICAS health
                monitoring
       l        Fully colored text, numbers , meter gauges and
                other animating displays as per aerospace
                standards.

Fig. 8 shows the SARAS avionics on MIP with EICAS in place having
two redundant displays. The system incorporates more than 120
parameters with approximately 27 analog, 64 discrete, 9 audio
generator triggers and couple of communication and ground control
signals.

3.4     3D Animation and Visualization System ( NALVAS ) and
        NALFOQA Embedded Perspective of NALFOQA –
        Integrated Monitoring Systems
Close monitoring of aircraft flight operations and systems has made
continuous refinement of reliable designs and increased
performance. Enabling this operational monitoring has been the
continual development of even more sophisticated data recording
analysis with growing capabilities to handle huge amount of raw
data. Feedback into engineering and maintenance processes and
into crew training has raised safety levels. Coupled with accident
investigation information, operational data extracted from the flight
data recorder have made it possible to refine the air transport
operation to a very high standards of efficiency, while at the same
time, reducing accident risk exposure. The FOQA (Flight Operational
Quality Assurance) developed from Flight Safety Foundation (FSF)
studies is being adopted by many airlines throughout the world as an


                                 63
internal system of operations monitoring. Fig. 9 shows the main
window of NALFOQA. FOQA data can reveal
         l     If an airline's trends are out of the norm
         l     If anomaly is an isolated occurrence or one that has
               been previously detected by another carrier who
               may have already developed a solution.
         l     If occurrence is a significant event that requires
               prompt decision- making and actions when
               combined with historical data
         l     Allow the confirmation of problem areas identified by
               flight crews through voluntary safety reporting
               programs
         l     Flight training, Airline safety improvement
         l     Human factors study,           Operational procedures
               review.
         l     And many more safety, quality and trend features of
               each aircraft, airlines as whole

The B747-400, a Cessna and SARAS aircraft model have been
completed and has to be rendered for a professional finish using 3D
modeling tools like 3DS.

Architecture of the NALVAS as shown in Fig. 9 easily integrates with
the NALFOQA and other utilities of FDAA for flight data analysis.
Currently the design activities are in progress for
  Ø Aircraft Model creation for all the aircraft operated in India by
       Indian Airlines and Air India
  Ø 3D Cockpit equipment creation and animation
  Ø Data search and automation features for analysis
  Ø Continuous replay of the system for the data visualization
  Ø Central Error management system
  Ø Statistics generation
  Ø     Trend analysis of data analysed for preventive actions
  Ø Improvements on database management for handling dynamic
       and large volumes of data

Fig. 10 shows the NALVAS capability in terms of adaptability and
capability to configure for different aircraft. The detailed analysis was
done for LOC dev, GS dev, DME distance, VOR bearing etc,. using
the visual software. Full flight data is being analyzed for every flight
for exceedences in terms of the performance and functional


                                   64
parameters of SARAS profiles. Fig. 11 shows the software front end
used for analysis.

NALFOQA and NALVAS software is used for SARAS flight Testing
as part of day to day flight data analysis.

Methodology : Architecture




          Fig. 9 Architecture of NALFOQA and NALVAS




  Fig. 10 NALVAS showing the configurable capability for different
               aircraft models with ILS operation


                                65
Fig. 11 NALFOQA software used for SARAS flight data anlysis

4 Future technologies
As part of technology advancement in the field of avionics and
embedded systems for civil aircraft applications, the following
technology is very crucial and one has to explore at the earliest to
take advantage of the modular and COTS architecture to achieve the
modular cockpit as shown in Fig. 12 :
        l       Fly by wire /Fly By Light Automatic Flight Control
                System
        l       Integrated avionics suite
        l       Global bus distributed avionics architecture




                                66
Flight Control
          System



    Communication
      Data Bus

 Avionics
 Architecture


              Fig. 12 Future technologies in process

4.1 Flight Control System
Flight Control system can be broadly classified as shown in Fig. 13
with analog and digital version of fly by wire architecture .

                                                 Intellig
               Mechan                              ent
                ical               FC             FCS

              Hydro-                    Power     Fly By
              Mechan      Fly By         By       Light
               ical       Wire          Wire




                   Anal            Digit
                    og              al
           Fig. 13 Classification of Flight Control System


                                   67
Flight control system of any modern aircraft is the heart of the aircraft
as a whole, which has the interfaces to various control elements of
the aircraft. FCS interfaced with various sub-systems of FCS by
different interfaces. Typical FCS components is as shown in Fig. 14




                  Fig. 14 Typicl components of FCS

4.1.1 Fly By Wire
For airliners, redundancy improves safety, but fly-by-wire also
improves economy because the elimination of heavy mechanical
items reduces weight. FBW technologies can cut flight control
system by weight, volume and enhance the reliability, availability and
maintainability. Brief history of Fly By Wire is listed below with
events.




                                   68
Ø A modified NASA F-8C Crusader
  was the first digital fly-by-wire
  aircraft, in 1972.


 Ø In 1984, the Airbus A320 was the first
    airliner with digital fly-by-wire
    controls.




 Ø In 2005, the Dassault Falcon 7X
   was the first business jet with fly-by-
   wire



4.1.2   Fly By Light (FBL) or Fly By Optics ( FBO)


                                     In January 28, 2002 a modified
                                     Eurocopter EC135 became the
                                     first aircraft in the world to fly by
                                     means of a fly-by-light (FBL)
                                     primary control system
FBL technologies can cut flight control system weight by
approximately 25%, volume by about 30%, cooling by nearly 40%,
and cost by about 25%. However there are a number of difficultites in
FBL architecture and the major issues are
        l How to gather hundreds of optical fibers together in a
           standard fiber optic connector?
        l How to distribute large numbers of fibers to circuit cards
           within an electronics enclosure?
        l How to utilize a single fiber for transmitting multiple
           control signals or commands?
        l How to develop fiber-optic components and sensors that
           are rugged, durable, safe, reliable and maintainable?
4.2 Global Communication
    Current day advanced avionics architecture uses global bus
    communication mechanism to gain advantage of reduced

                                        69
volume and weight of cable harness. Also it helps in optimization
of resources by using distributed mechanisms. Various digital
communication bus schemes are in practice in the aviation
industry. Basically the communication bus used in integrated
avionics applications falls in two categories. They are intra and
inter box communication bus as shown in Figure 15.

                       Bus


           Intra box                Inter Box


         Redundant                 Global Bus
            PTP
                                          BUS


                                                        Analog




                                                        Digital




                                                        Global




         Figure 15 Basic classification of global bus




                             70
Global digital bus for intra box communication is realized by various
protocols. However the major protocols are
        l        Avionics Full Duplex Bux(AFDX)
        l        Time Triggered Protocol ( TTP/C)
        l        ARINC 629
        l        SAFEBUS
        l        ASCB

With the use of avionics cabinets ( common processing systems for
housing avionics applications ) and the global bus mechanisms, the
aircraft architecture can be realized shown in Fig. 16. The avionics
boxes are distributed for various applications, but the software
architecture is virtual for all applications as the data and control is
through the global data bus. The sensor interfaces to the avionics
boxes are sometimes realized by distributed Remote Interface Units
(RIU’s). RIU will interface the sensor and processes the signal input
for signal conditioning, health monitoring and diagnostic
management and finally puts the processed data on to the global bus
to be used by various avionics applications spread across various
avionics boxes.



               Global




Fig. 16 Gloabl bus based integrated avionics scheme for full aircraft
                           configuration

5        Concluding Remarks
Growing demands by the Aerospace Industry has lead to a
considerable technological opportunities. Future plans at NAL
includes design and development of many flight critical technologies
in the interest of national civil aviation programmes.



                                  71
6        Acknowledgements
Author acknowledges the support and motivation from Dr. K Yegna
Narayan, PGD-CAP. Authors wishes to acknowledge the avionics
team of Aerospace Electronics & Systems Division of National
Aerospace Laboratories for their unstinted support in the SARAS
avionics integration activities. Author expresses his gratitude to Dr.
M.R. Nayak, Head, ALD and Dr. A.R Upadhya, Director NAL for their
motivation and extensive support in terms of management,
interactive participation and financial support.

7   References
     [1] NN Murthy, CM Ananda., SARAS Avionics PSTR1A
         Software Requirements
         SARAS/ALD/PSTR1A_SRSDR_002June 2001
    [2] “Design Guide for Integrated Modular Avionics”, ARINC report
         651, Published by Aeronautical Radio Inc., Annapolis, MD,
         November 1991.
    [3] ARINC Specification 653-1, “Avionics Application Software
         Standard Interface”, October 2003
    [4] AP team, “Autopilot System requirements Specifications”,
         DR 42, July 2006.
    [5] Analysis techniques for system reliability - Procedure for
         failure mode and effects analysis (FMEA), IEC 60812 Ed. 1.0
         b:1985
    [6] BS Dillon , “Design Reliability: Fundamentals and
        applications”, CRC Press Boca Ratorn New York Library of
        congress

                  Shri. C.M. Ananda obtained his Diploma in Electrical
                  Engineering and B.E. in Electronics Engineering in
                  1984 and 1987 respectively. He has a Masters
                  Degree in Software Systems from BITS, Pilani in
                  2003. Since 1989, he is with Aerospace Electronics
                  Division of National Aerospace Laboratories,
                  Bangalore. Presently, he is working on Digital
Autopilot, Engine Instruments Crew Alerting Systems (EICAS), Stall
Warning System for SARAS aircraft. His areas of interest are :
Integrated Modular Avionics, Flight Critical System, Embedded
distributed system, Re-configurable avionics architectures and
Safety critical software.



                                 72

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CIVIL AIRCRAFT AVIONICS

  • 1. CIVIL AIRCRAFT ADVANCED AVIONICS ARCHITECTURES – AN INSIGHT INTO SARAS AVIONICS, PRESENT AND FUTURE PERSPECTIVE CM Ananda Aerospace Electronics Systems Division National Aerospace Laboratories ananda_cm@css.nal.res.in Keywords : ARINC 429, Integrated Modular Avionics(IMA), Engine Indication Crew Alerting System (EICAS), Automatic Flight Control System (AFCS), Real-time simulation, FAR 25, FAA, DGCA, Failure Mode Effect Analysis ( FMEA) Abstract : Traditionally, the avionics architectures being implemented are of federated nature, which means that each avionics function has its own independent, dedicated fault-tolerant computing resources. Federated architecture has great advantage of inherent fault containment and at the same time envelops a potential risk of massive use of resources resulting in increase in weight, looming, cost and maintenance as well. With the drastic advancement in the computer and software technologies, the aviation industry is gradually moving towards the use of Integrated Modular Avionics(IMA) for civil transport aircraft, potentially leading to multiple avionics functions housed in each hardware platform. Integrated Modular Avionics is the most important concept of avionics architecture for next generation aircrafts. SARAS avionics suite is purely federated with almost glass cockpit architecture complying to FAR25. The Avionics activities from the inception to execution are governed by the regulations and procedures under the review of Directorate General of Civil Aviation(DGCA). Every phase of avionics activity has got its own technically involvement to make the system perfect. In addition the flight data handling, monitoring and analysis is again a thrust area in the civil aviation industry leading to safety and 50
  • 2. reliability of the machine and the personnel involved. NAL has been in this area for more than two decades and continues to excel in these technologies. 1. INTRODUCTION Reliable and timely transfer of data between avionics systems is a necessity in military and civil aircraft design. A powerful motivation for development of new data transmission systems has been the prolific growth in digital computing technology providing increasing opportunities for more modular, flexible and reliable avionics systems. This has resulted in a universal move from analog to digital data transmission and the emergence of the avionics data bus system. Over the last 30 years, much work has gone into exploring new techniques for the transmission of information in aircraft. ARINC 429 has emerged as a truly internationally recognized standard in the avionics industry. Presently, Avionics plays an important role in civil aviation. The avionics function are: • To detect and process the data about environment inside and outside the aircraft • To derive information in a form suitable for crew utilization • To accept crew inputs and combine with other derived information • To activate controls within the aircraft and simulate the outside environment as dictated by mission requirements of the system 1.1 Modern Avionics System As in other fields, digital computer systems have been incorporated in system aircrafts avionics design. Digital avionics computers are coupled with multifunction displays with aircraft flight decks optimizing the man machine interface and enhancing the economy and safety of flight operations. This has resulted in modern digital avionics system to work in coordination, to function efficiently in terms of speed and capacity. Digital systems have better reliability, lower weight and greater flexibility for change or modification and potential for self-test function checks for faulty signals before takeoff. The need for rapid and automatic configuration is very much in case of a FLY BY WIRE 51
  • 3. (FBW) flight control systems (FCS) in which a faulty channel has to be switched out before it can jeopardize the safety of an aircraft. Another advantage of self-check facility is its ability to isolate a fault to one or more electronic card within a box (at Line Replaceable Unit LRU), so that the task of the maintenance engineer is eased. Flight Control System (FCS) This is an advanced auto pilot system that could isolate pilot from dangerous RAW handling of characteristics and replacing them with computer designed synthetic ones. Such a system can operate with full authority from take off to touch down. One of the most important functions of Avionics is the presentation of data to pilot when human senses such as direct vision have been cut off because of poor or zero visibility at night, rain, snow or fog. 2 SARAS Avionics Architecture The Light Transport Aircraft – SARAS is a twin turbo-prop, multi role aircraft, with air taxi and commuter services as its primary roles. It can carry 14 passengers in high density version and has a maximum take-off weight of 7100 kg. and a cruising altitude of 30000ft. SARAS aircraft requires airworthiness and operational certificate from Directorate General of Civil Aviation (DGCA) to fly in the Indian sky and FAA certificate to fly globally. SARAS is an all weather aircraft and needs to be equipped for day and night flying. The aircraft instrumentation suite satisfies Visual Flight Rules (VFR) by day and night and Instrument Flight Rules (IFR). The aircraft has approved transponder and automatic pressure altitude reporting equipment. Error! Reference source not found. Fig, 1 shows the architecture of the SARAS avionics system with data communication information. The SARAS Avionics suite[1] is grouped into six groups based on the functionality l Display system l Communication System l Navigation system l Recording System l Radar System l Engine instruments and other cockpit displays 52
  • 4. PILOT'S PFD WITH EFIS CO-PILOT'S PFD WITH CONTROL PANEL EFIS CONTROL PANEL PRIMARY FLIGHT INTEGRATED PRIMARY FLIGHT DISPLAY • ATTITUDE M NAVIGATION STANDBY DISPLAY M • ATTITUDE • AIRSPEED O INSTRUMENT • AIRSPEED CONTROL O D (AHRS/ADC) D • ALTITUDE E DISPLAY UNIT ENGINE CAUTION AND • ALTITUDE GH-3100 INSTRUMENT WARNING E • VERTICAL SPEED (R-NAV) • VERTICLE SPEED S DISPLAY SYSTEM S • FD BIAS/MODES • FD MODES/ILS E PS/P T E • RAD ALT, DH ALT • RAD ALT, DH ALT L L E • NAV (HSI)/COMOS ROSE • NAV (HSI)/COMPASS ROSE E C • TO/FROM RADIO C • TO/FROM T • NAV/GROUND SPEED T I MAGNETIC • NAV/GROUND SPEED I (BARCO MED 6 · 8 -1) O INDICATOR O N LEFT RIGHT AIRCRAFT (BARCO MED 6 · 8 -1) N ENGINE ENGINE SYSTEM SENSOR SENSOR STATUS I/P CROSS CHANNEL DATA LINK A N N I I D A N R- A R GPS R A D N I I R A A A S S M F A D A A D M A S S E V F COLOR V U U E C V ANTENNA A C N F D D F E V U U RADIO TUNING WEATHER RADIO TUNING (R) (L) S R A (L) (R) R S UNIT #1 RADAR DISPLAY UNIT #2 R C A A R N C RTU 4210 OPTION FOR RTU 4210 C V L A V V L C NAV EGPWS V T R T V V R MGT R R (R) COMPUTER (R) (L) (L) AUDIO/ VISUAL WARNING VIDEO/ DISPLAY DATA ALLIED SIGNAL EGPWS RAD ALT ALLIED AIRCRAFT (ENHANCED AUTOPILOT/FLIGHT NAV RCVR SIGNAL ISU (AHRS/ADC) CONFIG. GROUND PROX. WEATHER DIRECTOR COMPUTER DISCRETE WARNING NAV RCVR RADAR SYSTEM) (AFCS) RDR-2000 MK VI EGPWS ALT PRE- SELECTOR AUTOPILOT MODE CONTROL SURFACE POSITION RADIO TUNING SELECT PANEL PANEL SENSORS RADIO TUNING COCKPIT AIRCRAFT/ VOICE ENGINE DATA DISTANCE NAV. RCVR AUTO DIR. VHF NAV. RCVR FLIGHT DATA ACUISITION MEASUREING (VOR/ VHF COMM AHRU & FINDER AUDIO/ AHRU & COMM (VOR/ RADIO ALTIMETER TRANSPONDER EQPT (DME) ILS/MB) (ADF) DISPLAY ILS/MB) TDR-94 UNIT (FDAU) DME-442 VIR-432 VHF-422B ADCU ADF-462 STALL WARNING WARNINGS ADCU VHF-422-B VIR-432 ALT-4000 A/C SYSTEM CONFIG (SWS) COMBINED DISCRET NOTES: VIDEO/DISPLAY DATA COCKPIT VOICE/ PS PT TAT E TAT PS PT FLIGHT DATA DIGITAL/ARINC-429 PILOT'S SHAKER RECORDER ANALOG CONTROL ACTUATOR PARALLEL WHEEL COPILOT'S ACTUATORS PNEUMATIC ISU/ ISU CONTROL AOA (L) AOA (R) WHEEL 01 Fig. 1 SARAS Avionics Architecture Study and design phase of avionics system plays a major role in the avionics life cycle with testing and integration being a major phase in the whole exercise and the system tested to perfection till it proves on the flying aircraft. Design of a test case for civil aircraft avionics integration test requires critical and in depth study of the system and factors which influence the final test case design. Some of these aspects are: l study the Requirements l study the operation of LRU’s l study the certification/FAR/FAA/JAA & other AC l identify the Tests to be done l separate the type of tests to be done ( Sub tests ) clearly l identify the test cases to be tested in each sub test l choose the test data, conditions, modes effectively l design the Test Schedule with Clarity, Ease to understand 53
  • 5. Various Phases of Avionics System from Inception to execution Some of the major phases of Avionics design and development are l Requirements Capture l Feasibility Study l System Design l System Development / Partial Integration l System Integration l Testing and Acceptance For an efficient and effective test case design, the above steps / has an impact on the coverage and compliance to the aviation standards. The approach of a test case design for a specific functionality when methodical unfolds the hidden aspects of the integration tests. Steps involved in a typical test integration activity. Avionics Integration calls for various important steps to be taken during the process for efficient handling of procedures and systematic execution of tests. Some of the critical steps to be followed for smooth process are l Identification of test l Study requirements, LRU operation and regulation requirements l Identification of approach and methodology l Identification of hardware and software tools l Design and preparation of test schedule and test plans l Review of test schedule and plans l Execution of tests as per test schedule and plan l Preparation of test report and submission to certification authority for verification and approval 2.1 Avionics Communication Bus ARINC 429 and its predecessor ARINC 419 had their origins back in the 1960s. ARINC 419 is the oldest and is considered obsolete. The vast majority of avionics terminals employ ARINC 429 for their avionics bus. ARINC 429 is now a very well established system employed on most civil airliners like Airbus A310/A320 and A330/A340, Bell military and civil helicopters, Boeing 727, 737, 747, 757, 767 and military transport aircraft. SARAS Avionics system is designed in full using ARINC 429 digital communication bus. 54
  • 6. ARINC Organization and Standards Specifications ARINC itself is not a standard nor is it a piece of equipment. ARINC is an acronym for Aeronautical Radio Incorporation. The ARINC organization is a technical, publishing and administrative support arm for the Airlines Electronic Engineering Committee (AEEC) groups. The ARINC 429 specification describes the avionics bus as an “open loop” transmission model. This “shout” or “broadcast” bus is described as a simplex bus with multiple receivers. On a 429 bus, the transmitting line replaceable unit (LRU) is known as the “source” while each receiving LRU is known as a “sink.” Any particular LRU may have multiple sources and/or sinks. A twisted shielded pair carries the ARINC 429 signal, and the sets of information are transmitted at periodic intervals. The transfer of graphic text and symbols used for CRT maps and other displays has not been defined. ARINC 429 documents are not standards; they are specifications developed to provide a high degree of interchangeability between common functional units, typically known as LRUs. 3.0 Current Technologies under development for SARAS programme ALD is continuously updating on par with the technology growth particularly in the civil aviation industry catering to the growing demands of the industry. ALD has already progressed appreciably in the following major programs l Integrated Modular Architecture (IMA) l Autopilot l Engine Instrument and Crew Alert System (EICAS) l 3D Flight Data animation The current day architecture of the latest avionics suite is based on the integrated approach, which is driven by the open architecture concept. With the drastic advancement in the computer and software technologies, the aviation industry is gradually moving towards the use of Integrated Modular Avionics (IMA) for civil transport aircraft, potentially leading to multiple avionics functions housed in each hardware platform. Integrated Modular Avionics is the most important concept of avionics architecture for next generation aircrafts. IMA architecture includes several avionics functionalities combined in a single computer system with critically allocated resources for 55
  • 7. each of these functionality. Allocation of resource in IMA means the allocation of memory and CPU time for each avionics function which is critically done to avoid any fault propagation from one hosted function to the other. These mechanisms are governed by - established procedures and standards from Aeronautical Radio Inc (ARINC). The ARINC 653 relies on Integrated Modular Avionics. An important concern for IMA is ensuring that applications are safely partitioned a they cannot interfere with one another, particularly when high levels of criticalities are involved. On the other hand, such applications routinely cooperate, so strict separation cannot be enforced. The formalization draws from the techniques developed for computer security models based on noninterference concepts. 3.1 Integrated Modular Architecture (IMA) Integrated Architecture has superseded the federated architecture in many ways with improved reliability, availability and redundancy. Integrated architecture has many advantages over federated architecture, viz., l Different levels of software in the same IMA box l Number of functionality in the same system l Reduction in the aircraft wiring length and hence reduction in weight l Simpler and maintainable l Global communication network with plug and play architecture enabling easy maintenance of LRU/IMA Box. l Additions and modification of avionics functions are easy as it is software intensive functionality. l First time effort is re-used for the next projects to a tune of up to 40 % in terms of the software code, expertise, hardware exposure and the technical experience. l IMA activity at ALD has very definite objectives in terms of developing the technology in-house for the next generation avionics architectures in civil aviation sector of India. 56
  • 8. What is Integrated Modular Avionics (IMA)? Integrated Modular Avionics (IMA)[2] is a blanket term used to describe a distributed real-time computer network aboard an aircraft. This network consists of a number of computing modules capable of supporting numerous applications of differing safety criticality levels. Figure 2 shows the IMA Architecture. IMA uses time and memory partitioning mechanism to host multiple avionics applications on the same computing environment[3]. Elements of IMA and IMA Goals 1. Technology Transparency - The underlying hardware should not have any impact on an application either during development or execution 2. Scheduled Maintenance - The system should have inbuilt capability to operate in the presence of failures so that Maintenance Free Operating Periods (MFOPS) can be achieved 3. Incremental Update - The system should be designed such that the applications can be inserted/altered with minimum impact on other applications and on the supporting safety case Figure 2 Integrated Modular Avionics scheme 57
  • 9. Features of IMA 1. Layered architecture using standard programming interface layers to hide hardware and applications from one another 2. Reconfiguration of applications on the modules. This can be static re-configuration (whilst the aircraft is not in use) or dynamic reconfiguration (in flight) 3. Protection mechanisms to allow resources like memory to be shared by multiple criticality level applications and to allow applications to be inserted/altered without impact on the rest of the system. This is called partitioning. 4. Flexible scheduling to meet the deadlines of all the applications, for each viable configuration and when system is upgraded. 5. Code re-use and portability 6. An operating system to manage the applications 7. Physical integration of networks, modules and IO devices 8. Design for growth and change 3.2 Autopilot / Automatic Flight Control System (AFCS) SARAS aircraft is being designed as FAR Pt. 25/121 certifiable aircraft and AFCS shall be designed to be certifiable for IFR and VFR operation and providing landing guidance and control up to Cat. II minimum. The AFCS, as installed in the SARAS aircraft, provides the following functions: l Autopilot (including yaw damper, automatic and manual pitch trim functionality) l Flight director guidance AFCS design is based on aerodynamically stable aircraft with mechanical primary flight control system that provides Level 1 handling qualities as per Cooper-Harper Rating. The elevator, aileron and rudder servo actuators are parallel actuators with typical position/displacement authority limited to 10% to 15% of max. control surface deflection and rate authority limited to corresponding performance limits. The AFCS architecture will be “fail-safe” or “fail soft” to ensure that no single point failure shall result in an “catastrophic” or “hazardous” failure/conditions for aircraft. The AFCS shall be designed for precision approach CAT-II requirements in compliance with FAR Pt 25/121 and Pt 91 and applicable FAA Advisory Circulars. AFCS design shall ensure that it 58
  • 10. meets all of its performance, safety and civil certification requirements when interfaced with civil certified (TSO/TC) aircraft/avionics sensors and ICAO approved navigation/ground aids under normal and transient/wind and other conditions. The Automatic Flight Control System (AFCS) for SARAS aircraft[4] is the Limited Authority Autopilot System which provides the following functional capabilities. • Provide three axis control, flight director, automatic pitch trim and necessary damping in the appropriate autopilot modes selected. • Provide steering commands to the pilot and co-pilot for display on the EFIS in the FD mode. • Provide different modes of operation as listed below depending on the mode selected on the control and mode select panel. The AFCS consists of the following line replaceable units (LRU’s) • Flight Control Computer (FCC) • Autopilot Control & Mode Select Panel (ACMSP) • Servo actuators for elevator, ailerons, rudders and pitch trim. • Servo actuator for pitch trims. 3.2.1 Flight Control Computer (FCC) Flight control computer is realized using Modular Avionics Unit (MAU) that is the integral component of Primus EPIC Architecture. AFCS will use 12 Slot MAU (including AIOP, GIO NIC/PROC and power supply modules) as Flight Control Computer (FCC). As shown in Fig. 3 the AFCS solution is realized using single channel dual lane architecture that may be upgraded to dual channel – dual lane to provide fail-safe / fail-op capabilities in future. Fig. 3 Flight Control modular avionics computer 59
  • 11. 3.2.2 Autopilot Control Mode Select Panel ( ACMSP) KMC9200 will be used as ACMSP. The KMC 9200 is a dual channel, panel mounted avionics equipment. It provides the primary flight crew interface for the SARAS Automatic Flight Control System (AFCS), providing controls and annunciations for the autopilot and flight director. It also provides flight crew control of approach altitude minimums as shown in Fig. 4. Fig. 4 Autopilot Control and Mode Select Panel ( ACMSP) for SARAS Autopilot 3.2.3 All Electric Smart Actuator SAGEM SM1000 smart servo is identified for use in SARAS AFCS. The function of the servo is to provide the mechanical interface between the FCC and the aircraft primary flight controls surfaces. The servos are driven by fault tolerant digital global bus called Controlled Area Network (CAN Aero Version). It also has smart diagnostics and health status reporting mechanisms with safety features for motor overdrive, over current and clutch control. Fig. 5 shows the smart SM1000 actuator for SARAS application. Fig. 5 Smart CAN based Electric Actuastor for SARAS 60
  • 12. 3.3 Engine Indication and Crew Alerting System ( EICAS ) EICAS is a combined Engine Indicator and Crew Alert System. This needs to be developed for high reliability and availability. As an engine parameter indicator, this displays the engine torque, the engine speed, the propeller speed, the oil temp and pressure and the Inter turbine Temperature (ITT). As crew alert system, the unit monitors the health of many systems that are connected to this unit and generates caution and warning messages and specific aural tones for some of the flight critical warnings. The system forms a part of the avionics requirement. The main functional components of the system are a colour AMLCD display unit, graphical capability, interface capabilities and keyboard. EICAS interface with Engine instrumentation system, various other aircraft systems to indicate the sub-system wise warning forming a centralized warning system using AMLCD displays. EICAS would have the multi mode display pages for l Left engine parameter indicators l Right engine parameter indicators l Both engine parameter indicators l Caution warning system l Sub pages for each sub systems on selection like m Hydraulic system, ECS m Fire system, flap control system etc.. l Separate page for test actuation for each of the sub- system (if provision exists) l Diagnostics for each system (if provision exists) l Self diagnostic feature for EICAS status monitoring The Engine Indication and Crew Alerting System (EICAS) is designed to provide all engine instrumentation and crew annunciations in an integrated format with very high reliability of 10-9 for safety critical applications[5][6]. EICAS system consists of Engine Data Concentrator Unit (EDCU) and Display Unit(DU) as shown in and Fig. 7 61
  • 13. Fig. 6 Engine Data Concentrator Fig. 7 Display Unit with Unit for EICAS typical symbology for EICAS Fig. 8 Proposed MIP layout with EICAS display system for SARAS application 62
  • 14. The generic features of the EICAS are: l EICAS is an integrated system with all the signal interfaces for various systems in a avionics integrated architecture rack called as “Avionics Box” l Two main AMLCD display system with keyboard control unit mounted separately l There will be two systems and are fully swappable in nature for the functionality l EICAS would interface to Audio Warning Generator ( part of EICAS / separate Unit ) system which can generate the synthesized audio warnings along with the visual text warnings on AMLCD displays l Full fledged self diagnostic page for EICAS health monitoring l Fully colored text, numbers , meter gauges and other animating displays as per aerospace standards. Fig. 8 shows the SARAS avionics on MIP with EICAS in place having two redundant displays. The system incorporates more than 120 parameters with approximately 27 analog, 64 discrete, 9 audio generator triggers and couple of communication and ground control signals. 3.4 3D Animation and Visualization System ( NALVAS ) and NALFOQA Embedded Perspective of NALFOQA – Integrated Monitoring Systems Close monitoring of aircraft flight operations and systems has made continuous refinement of reliable designs and increased performance. Enabling this operational monitoring has been the continual development of even more sophisticated data recording analysis with growing capabilities to handle huge amount of raw data. Feedback into engineering and maintenance processes and into crew training has raised safety levels. Coupled with accident investigation information, operational data extracted from the flight data recorder have made it possible to refine the air transport operation to a very high standards of efficiency, while at the same time, reducing accident risk exposure. The FOQA (Flight Operational Quality Assurance) developed from Flight Safety Foundation (FSF) studies is being adopted by many airlines throughout the world as an 63
  • 15. internal system of operations monitoring. Fig. 9 shows the main window of NALFOQA. FOQA data can reveal l If an airline's trends are out of the norm l If anomaly is an isolated occurrence or one that has been previously detected by another carrier who may have already developed a solution. l If occurrence is a significant event that requires prompt decision- making and actions when combined with historical data l Allow the confirmation of problem areas identified by flight crews through voluntary safety reporting programs l Flight training, Airline safety improvement l Human factors study, Operational procedures review. l And many more safety, quality and trend features of each aircraft, airlines as whole The B747-400, a Cessna and SARAS aircraft model have been completed and has to be rendered for a professional finish using 3D modeling tools like 3DS. Architecture of the NALVAS as shown in Fig. 9 easily integrates with the NALFOQA and other utilities of FDAA for flight data analysis. Currently the design activities are in progress for Ø Aircraft Model creation for all the aircraft operated in India by Indian Airlines and Air India Ø 3D Cockpit equipment creation and animation Ø Data search and automation features for analysis Ø Continuous replay of the system for the data visualization Ø Central Error management system Ø Statistics generation Ø Trend analysis of data analysed for preventive actions Ø Improvements on database management for handling dynamic and large volumes of data Fig. 10 shows the NALVAS capability in terms of adaptability and capability to configure for different aircraft. The detailed analysis was done for LOC dev, GS dev, DME distance, VOR bearing etc,. using the visual software. Full flight data is being analyzed for every flight for exceedences in terms of the performance and functional 64
  • 16. parameters of SARAS profiles. Fig. 11 shows the software front end used for analysis. NALFOQA and NALVAS software is used for SARAS flight Testing as part of day to day flight data analysis. Methodology : Architecture Fig. 9 Architecture of NALFOQA and NALVAS Fig. 10 NALVAS showing the configurable capability for different aircraft models with ILS operation 65
  • 17. Fig. 11 NALFOQA software used for SARAS flight data anlysis 4 Future technologies As part of technology advancement in the field of avionics and embedded systems for civil aircraft applications, the following technology is very crucial and one has to explore at the earliest to take advantage of the modular and COTS architecture to achieve the modular cockpit as shown in Fig. 12 : l Fly by wire /Fly By Light Automatic Flight Control System l Integrated avionics suite l Global bus distributed avionics architecture 66
  • 18. Flight Control System Communication Data Bus Avionics Architecture Fig. 12 Future technologies in process 4.1 Flight Control System Flight Control system can be broadly classified as shown in Fig. 13 with analog and digital version of fly by wire architecture . Intellig Mechan ent ical FC FCS Hydro- Power Fly By Mechan Fly By By Light ical Wire Wire Anal Digit og al Fig. 13 Classification of Flight Control System 67
  • 19. Flight control system of any modern aircraft is the heart of the aircraft as a whole, which has the interfaces to various control elements of the aircraft. FCS interfaced with various sub-systems of FCS by different interfaces. Typical FCS components is as shown in Fig. 14 Fig. 14 Typicl components of FCS 4.1.1 Fly By Wire For airliners, redundancy improves safety, but fly-by-wire also improves economy because the elimination of heavy mechanical items reduces weight. FBW technologies can cut flight control system by weight, volume and enhance the reliability, availability and maintainability. Brief history of Fly By Wire is listed below with events. 68
  • 20. Ø A modified NASA F-8C Crusader was the first digital fly-by-wire aircraft, in 1972. Ø In 1984, the Airbus A320 was the first airliner with digital fly-by-wire controls. Ø In 2005, the Dassault Falcon 7X was the first business jet with fly-by- wire 4.1.2 Fly By Light (FBL) or Fly By Optics ( FBO) In January 28, 2002 a modified Eurocopter EC135 became the first aircraft in the world to fly by means of a fly-by-light (FBL) primary control system FBL technologies can cut flight control system weight by approximately 25%, volume by about 30%, cooling by nearly 40%, and cost by about 25%. However there are a number of difficultites in FBL architecture and the major issues are l How to gather hundreds of optical fibers together in a standard fiber optic connector? l How to distribute large numbers of fibers to circuit cards within an electronics enclosure? l How to utilize a single fiber for transmitting multiple control signals or commands? l How to develop fiber-optic components and sensors that are rugged, durable, safe, reliable and maintainable? 4.2 Global Communication Current day advanced avionics architecture uses global bus communication mechanism to gain advantage of reduced 69
  • 21. volume and weight of cable harness. Also it helps in optimization of resources by using distributed mechanisms. Various digital communication bus schemes are in practice in the aviation industry. Basically the communication bus used in integrated avionics applications falls in two categories. They are intra and inter box communication bus as shown in Figure 15. Bus Intra box Inter Box Redundant Global Bus PTP BUS Analog Digital Global Figure 15 Basic classification of global bus 70
  • 22. Global digital bus for intra box communication is realized by various protocols. However the major protocols are l Avionics Full Duplex Bux(AFDX) l Time Triggered Protocol ( TTP/C) l ARINC 629 l SAFEBUS l ASCB With the use of avionics cabinets ( common processing systems for housing avionics applications ) and the global bus mechanisms, the aircraft architecture can be realized shown in Fig. 16. The avionics boxes are distributed for various applications, but the software architecture is virtual for all applications as the data and control is through the global data bus. The sensor interfaces to the avionics boxes are sometimes realized by distributed Remote Interface Units (RIU’s). RIU will interface the sensor and processes the signal input for signal conditioning, health monitoring and diagnostic management and finally puts the processed data on to the global bus to be used by various avionics applications spread across various avionics boxes. Global Fig. 16 Gloabl bus based integrated avionics scheme for full aircraft configuration 5 Concluding Remarks Growing demands by the Aerospace Industry has lead to a considerable technological opportunities. Future plans at NAL includes design and development of many flight critical technologies in the interest of national civil aviation programmes. 71
  • 23. 6 Acknowledgements Author acknowledges the support and motivation from Dr. K Yegna Narayan, PGD-CAP. Authors wishes to acknowledge the avionics team of Aerospace Electronics & Systems Division of National Aerospace Laboratories for their unstinted support in the SARAS avionics integration activities. Author expresses his gratitude to Dr. M.R. Nayak, Head, ALD and Dr. A.R Upadhya, Director NAL for their motivation and extensive support in terms of management, interactive participation and financial support. 7 References [1] NN Murthy, CM Ananda., SARAS Avionics PSTR1A Software Requirements SARAS/ALD/PSTR1A_SRSDR_002June 2001 [2] “Design Guide for Integrated Modular Avionics”, ARINC report 651, Published by Aeronautical Radio Inc., Annapolis, MD, November 1991. [3] ARINC Specification 653-1, “Avionics Application Software Standard Interface”, October 2003 [4] AP team, “Autopilot System requirements Specifications”, DR 42, July 2006. [5] Analysis techniques for system reliability - Procedure for failure mode and effects analysis (FMEA), IEC 60812 Ed. 1.0 b:1985 [6] BS Dillon , “Design Reliability: Fundamentals and applications”, CRC Press Boca Ratorn New York Library of congress Shri. C.M. Ananda obtained his Diploma in Electrical Engineering and B.E. in Electronics Engineering in 1984 and 1987 respectively. He has a Masters Degree in Software Systems from BITS, Pilani in 2003. Since 1989, he is with Aerospace Electronics Division of National Aerospace Laboratories, Bangalore. Presently, he is working on Digital Autopilot, Engine Instruments Crew Alerting Systems (EICAS), Stall Warning System for SARAS aircraft. His areas of interest are : Integrated Modular Avionics, Flight Critical System, Embedded distributed system, Re-configurable avionics architectures and Safety critical software. 72