Apparel Technology Management - Planning Apparel Manufacturing Factory, Presentation by Garima & Vinay Prajapati.

2. FABRIC STORAGE
PROPERTIES UNITS
Fabric roll length 100 m
Fabric width 60 inch
No. of rolls required for 10000 garments 155 rolls
Total no. of meters required for 10000 garments 15450 m
Rack size 2.4*2.5 m
No. of rolls per rack 30 rolls
Total no. of racks required 60 racks
WIP maintained 10 days
WIP of 10 days 1550 rolls
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3. HEAVY DUTY RACKS
PROPERTIES UNITS
Material Metal
Dimension 2440mm*2500 mm
Weight 2000 kg
Price ₹6,500
.00/Unit
Material Metal
Dimension 2200mm*2400mm
Weight 1600 kg
Price ₹5,200.00/Unit
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4. FABRIC INSPECTION MACHINES
PROPERTIES UNITS
Working Width 1800 mm
Winding Diameter ≤ 300
Speed Adjustment 0-30 m/min
Deviation
Power of the Main Unit 0.3KW
Price ₹102,960.00
Working Width 1900-2300 mm
Winding Diameter ≤ 500
Speed Adjustment 0-80 m/min
Deviation
Power of the Main Unit 1.5KW
Price ₹111,800.00
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5. CUTTING DEPARTMENT
PROPERTIES UNITS
WIP 2 day
Table length 20 m
Table width 2m
Lay length 9m
Average consumption of fabric per garment 1.5 m
Marker way 6 way
No. of lays 80
No. of garments per cut 480
No. of automatic cutting machines 1
Time required for both spreading & cutting 240 min
No. of pieces cut per day 11520 garments
Total no of tables for cutting 1
No. of tables for bundling 2
No. of band knives required 1
No. of straight knives required NATIONAL INSTITUTE OF FASHION 2 5
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6. CAD Systems
Technical Specification Gerber XLc7000 Lectra MP9-71
Characteristics
Fabric Height (Compressed) 7.2 cm 9 cm
Cutting Window Effective Width 2m 1.80 m
Cutting Window Effective Length 1.80 m 1.97 m
Width A* 3.23 m 2.60 m
Length B* 5.24 m 5.60 m
Cutting Speed (Maximum) 30.5 m/min 30 m/min
Throughput – Average (Depending on application) 8 m/min 7 m/min
Head acceleration (maximum) 2.4 m/s2 2.5 m/s2
Table Weight 4511 kg Not Available
Table Heights (Available) 80, 86, 91 cm 80, 86, 91 cm
Power
Control Power 3-wire 200V-240V, 1PH, 50/60H, 20A Not Available
Table Vacuum 380/440V, 3 PH, 50/60 Hz, 80 A Not Available
Average Energy Consumption 17 KWh TO 20 KWh FOR 3 PH system 15 KWh
Compressed Air Consumption 85 liters/min @ 6.8 bar Not Available
Installed Power Not Available 31.5 KWh
PRICE ₹3,800,000 ₹3,500,000
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7. CAD Systems
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8. Straight Knife
PROPERTIES UNITS
EASTMAN BRUTE®
Motor Power 65-93 hp
Blade Size 6-8 inch
Cutting Capacity 4.5-6.5 inch
Stroke Size 1.125-1.5 inch
Weight 15.9 kg
Price ₹65,580.00
EASTMAN BLUESTREAK®
Motor Power 65-93 hp
Blade Size 5-13 inch
Cutting Capacity 3.5-11.5 inch
Stroke Size 1.125-1.75 inch
Weight 15.4 kg
Price ₹66,800.00
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9. Band Knife
PROPERTIES UNITS
EASTMAN
Motor Speed 570-1140 m/min
Arm Size 700 mm
Cutting Capacity 180 mm
Knife Size 1.4 mm*10 mm*3500 mm
Table Size 1500 mm*1800 mm
Price ₹1,00,360.00
EASTMAN
OSHIMA OBK-900
Motor Speed 550-1200 m/min
Arm Size 900 mm
Cutting Capacity 200 mm
Knife Size 0.4 mm*10 mm*3860 mm
Table Size 1500 mm*1800 mm
Price ₹120,976.00
OSHIMA OBK-900
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10. FUSING MACHINE
PROPERTIES UNITS
HASHIMA HP-900LF
Belt Speed 10.2 m/min
Belt Width 36 inch
Max Pressure 6 kg.cm2
Max Temperature 195℃
Dimension 1200 mm*1490mm* 3300 mm
HASHIMA HP-900LF Price ₹2,42,360.00
KAIYU – KAI 1000LR
Belt Speed 14 m/min
Belt Width 40 inch
Max Pressure 5 kg/cm2
Max Temperature 200℃
Dimension 3370 mm*1300 mm*1100 mm
KAIYU – KAI 1000LR Price ₹2,38,360.00
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11. FUSING PER DAY
PROPERTIES UNITS
No. of pieces to fuse in a day 50000
No. of fusing machines 2
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12. SEWING - SNLS
PROPERTIES UNITS
BROTHER SL-1110
Maximum Sewing Speed 5500 rpm
Maximum Stitch Length 4.2 mm
Needle Bar Stroke 31 mm
Height of Feed Dog 0.8 mm
Feed Dog 4 Rows
BROTHER SL-1110
Price ₹38,880.00
JUKI DDL-8700
Maximum Sewing Speed 5500 rpm
Maximum Stitch Length 5 mm
Needle Bar Stroke 30.7 mm
Height of Feed Dog 0.8 mm
JUKI DDL-8700 Feed Dog 4 Rows
Price ₹41,080.00
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13. SEWING - DNLS
PROPERTIES UNITS
BROTHER LH-1152N
Maximum Sewing Speed 5000 rpm
Maximum Stitch Length 5 mm
Needle Bar Stroke 31 mm
Thread Trimmer Yes
Price ₹75,400.00
JUKI LH-2178
Maximum Sewing Speed 5000 rpm
Maximum Stitch Length 5 mm
Needle Bar Stroke 30.7 mm
Thread Trimmer Yes
Price ₹65,000.00
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14. SEWING - FOA
PROPERTIES UNITS
BROTHER DA-9270
Maximum Sewing Speed 4000 rpm
Maximum Stitch Length 3 mm
Needle Gauge 6.4 mm
Height of Pressure Foot 10 mm
Price ₹85,300.00
BROTHER DA-9270
JUKI MS-1261
Maximum Sewing Speed 4000 rpm
Maximum Stitch Length 1.4-4.2 mm
Needle Gauge 5.6-9.6mm
Height of Pressure Foot 10 mm
Price ₹83,760.00
JUKI MS-1261
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15. SEW – BUTTON HOLING MACHINE
PROPERTIES UNITS
JUKI DT-781
Maximum Sewing Speed 3600 rpm
Maximum Sewing Thickness 12 mm
No. of stitches per Buttonhole 60-320
Buttonhole Length 30-46 mm
Buttonhole Width 2-6 mm
Price ₹111,800.00
BROTHER LH4-b814
Maximum Sewing Speed 2800 rpm
Maximum Sewing Thickness 12 mm
No. of stitches per Buttonhole 60-360
Buttonhole Length 32-48 mm
Buttonhole Width 2-6 mm
Price ₹108,00.00
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16. SEW – BUTTON SEWING MACHINE
PROPERTIES UNITS
BROTHER BM-9170B
Maximum Sewing Speed 1500 rpm
Needle Bar Stroke 60 mm
Number of Stitches 8, 16, 32
Feed Length (X-Y) 2-6.5 mm*0-6.5 mm
Button Size 10-20 mm
Height of Button Clamp 14 mm
Price ₹58,000.00
JUKI AMB-289
Maximum Sewing Speed 1500-1800 rpm
Needle Bar Stroke 60 mm
Number of Stitches 8, 16, 32
Feed Length (X-Y) 2-6.5 mm*0-6.5 mm
Button Size 10-20 mm
Height of Button Clamp 14 mm
Price ₹52,000.00
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17. SEW-PLACKET MAKING KANSAI
MACHINE
PROPERTIES UNITS
JEXX/KANSAI DFB-1404
Maximum Sewing Speed 1200 rpm
Needle Bar Stroke 34 mm
Feeding (stitch/inch) 7-17
Lifting 10 mm
Price ₹78,000.00
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18. STAIN REMOVER
PROPERTIES UNITS
Model SES-32V
Suction Blower Capacity 0.75KW
Air Consumption 150 ltr/min
Air Compression 3 hp
Steam Consumption 4 kg/hr
Dimension 1360 mm*600 mm*1740 mm
Weight 170 kg
Price ₹57,200.00
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19. THREAD SUCKER
1. Pneumatic operation ensures that the process of thread sucking is efficient.
2. A vario-oscillation with suction ensures almost simultaneous removal of threads and
other waste particles.
3. The economy of the machine is realized when precious man hours and resources as well
as valuable floor space are saved.
4. The average daily capacity in an 8-hour shift is 2000 pieces whereas if this operation is
done manually, it would require 4 people and 24 hours to do the same.
5. All the loose threads and waste evicted from the garment is accumulated inside the
machine and can be removed by simply opening the front door.
6. The size of the standard model is 44" taper. 65" height and 56" width and can be used
for a variety of garments ranging from shirts to skirts of different sizes.
7. Strong suction devices and a unique design ensure the removal of threads from all parts
of garments.
8. Automatic working via photo-sensors and manual operation by a foot switch.
9. This machine comes equipped with a large polycarbonate viewing glass.
10. There is an adjustable suction control damper for different types of fabrics.
Price ₹30,000.00
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20. FINISHING - IRONING
PROPERTIES UNITS
No. of shirts per ironing table 417 garments
No. of ironing tables required for 10000 garments 25
UNISET IRONING TABLE
Model VEIT RV 4425-65
Dimension 1500 mm*660 mm*550 mm
Weight 100 kg
Price ₹78,000.00
RAMSONS VEIT RV 4425-65
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21. Vacuum Ironing/Blowing System
PROPERTIES UNITS
RAMSON IRONING SYSTEM
Model RCC8140
Steam Consumption 20 kg/hr
Electric Connection 4.0 kw
Air Pressure 5-6 bar
Dimension 1050 mm*1050 mm* 1500 mm
Weight 350 kg
Price ₹182,000.000
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22. ROI FOR SEWING ROOM MACHINES
ROI OF SNLS, DNLS, FOA, BUTTON HOLE
MACHINE, BUTTON ATTACHING,
IRONING/BLOWING SYSTEM
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23. References
www.mansew.com
www.made-inchina.com
www.juki.co.jp
www.brothermachines.com
www.ramsonsindia.com
www.eastmancuts.com
www.alibaba.com
www.industrialsewingmachine.com
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