Howto intall and operate eva vacuum glass laminating machinery and make laminated glass

All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel
Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
EVA Vacuum Glass Laminating Machinery Technical
Parameters, Install and Operate Instruction
INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION
CATALOGUECATALOGUECATALOGUECATALOGUE
1. Catalogue…………………………………………1
2. Important Safe and Environment Protected Item …2
3. Machine Summary…………………………………2
4. Main Technical Parameters…………………………2
5. Working Principle, Function and Characteristic……2
6. Machine Figure and Accessories……………………3
7. Installation Side View and Over View………………4
8. Partment Chart…………………………………………5
9. Control Box Structure Figure and Operating Method……6
10. Installation of Machinery………………………7、8、9
11. Loading、 Transiting and Laying………………………9
12. Machine Operating Method 、Process and Notice Item………10、11
13. Reference Knowledge of producing laminated glass…………11
14. Fault and Treatment……………………………………12
15. Maintain…………………………………………………12
ImportantImportantImportantImportant SafeSafeSafeSafe NotesNotesNotesNotes ofofofof OperatingOperatingOperatingOperating EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineryMachineryMachineryMachinery
When operating EVA Vacuum Glass Laminating Machinery machine, please pay attention to
these safe notes:
⑴The EVA Vacuum Glass Laminating Machinery must be installed at dry plain floor with
good ventilation. But avoid strong sunlight radiation and rain.
⑵Don’t put or cover anything on the machine,don’t jam the exhaust outlet and Motor.
⑶ If the EVA Vacuum Glass Laminating Machinery is at high temperature, don't open the door
of a running EVA Vacuum Glass Laminating Machinery.
⑷Carefully push and pull the vacuum shelf. If the shelf breaks, it will harm people.
⑸Keep the temperature below 40℃ when take out the glass from the silicone vacuuming bag.
SummarySummarySummarySummary ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine
EVA Vacuum Glass Laminating Machine is a equipment specially designed for manufacturing
laminated safety and decoration glass with Ethylene-vinyl acetate EVA Interlayer Film (some
kind of the one-step glass laminating can processing Polyvinyl Butyral PVB Interlayer Film)....

The EVA Vacuum Glass Laminating Machine uses the silicone vacuum bag to make the
pre-laminated glass is processing in the vacuum condition.It also possible to laminating EVA
Interlayer Film with silk、paper、 calligraphy and painting、ultraviolet radiation unilateralism
film、light adjusted film and so on. All kinds of art glass, decorated glass, privacy glass, safety
glass and solar panel can be processed in the EVA Vacuum Glass Laminating Machine.
Compared to autoclave producing line for Polyvinyl Butyral PVB Interlayer Film, the EVA
Vacuum Glass Laminating Machine is much easier to operate and less cost to build., and more
flexible and convenient for the designer.
MainMainMainMain TechnicalTechnicalTechnicalTechnical ParameterParameterParameterParameter ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating Machine:Machine:Machine:Machine:
TYPE
Voltage 380V—480V
Electric frequency 50HZ-60HZ
Electric current 60A
TOTAL Power 40KW
Heat Power 36KW
Vaccum Pump and Blower
Power
4KW
Glass Size 1700mm×3000mm
Outer dimension 4200mm×2300mm×2250mm
Number. of floors 5
Weight 3000KG
EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine WorkingWorkingWorkingWorking Principle,Principle,Principle,Principle, FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic：
⑴WorkingWorkingWorkingWorking PrinciplePrinciplePrinciplePrinciple：
EVA Vacuum Glass Laminating Machine uses silicone vacuum bag and make the
pre-laminated glass is cured under vacuum environment.
⑵FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic：
① Oven in the EVA Vacuum Glass Laminating Machine afford horizontally heating to
make the heat in average and reduce the waste of heat.
2 EVA Vacuum Glass Laminating Machine Vacuum bed is made by high quality silicone
vacuum bag, which sustain for more 2500 times heating.
3 EVA Vacuum Glass Laminating Machine Control panel is concisive, processing one-set
complete,easy to operate.
4 The EVA Vacuum Glass Laminating Machine can produce laminated glass with EVA
Film, but also you can laminate eother decoration interlayers.
5 The EVA Vacuum Glass Laminating Machine is concisely designed according to
customer's requirement.
6 EVA Vacuum Glass Laminating Machine Save electricity power :produce one batch(5
floors) in 2-3 hours ,consume only 40 kilowatt hour

Line
Cooling blower
Door
Handle
Heating blower
Control box
Door joint
Brand
Hoisting ring
Exhaust hole
Maintain door
Cooling blower
Heating blower
Line trough
Track
EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine ParametersParametersParametersParameters
1.SideSideSideSide FigureFigureFigureFigure
2.BackBackBackBack FigureFigureFigureFigure
AccessoriesAccessoriesAccessoriesAccessories：
EEEElectrical control box, Heating blower, Cooling blower, Vacuum pump, External track 、
Silicone Vacuum Bag , Lifter.
lock

EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine SideSideSideSide viewviewviewview andandandand overviewoverviewoverviewoverview ofofofof Installation:Installation:Installation:Installation:
检测
门
轨道
拉手
炉门
循环风机
冷却风
机
行线槽
排气口
固定孔板
地面线轨道
拉手
炉门
循环风
机
控制柜吊环
电箱
夹胶炉安装示意图
Overview
Sideview

A ammeter
B ammeter
Cammeter
Vacuum timer
Low temperature pannel
low temperature timer
Cooling timer
High temperature control panel
Emergency STOP button
High temperature timer
Emergency stop Indicator
Running indicator
OPEN button STOP button
STOP indicator
Heating indicator
Line input
Circular wind indicator 循环
风指示灯
。
5.7M
Notice plate
Voltage meter
lock
5.7M
OPEN button
EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine DeviceDeviceDeviceDevice ChartChartChartChart
1.Main body
2.Vacuum pump
3. Bed shelf
4.Door
5.Control box
6.Silicone vacuum bag
7.External track
9.Vacuum pipe
ControlControlControlControl boxboxboxbox figurefigurefigurefigure andandandand operate:operate:operate:operate:
1.1.1.1. ControlControlControlControl boxboxboxbox figurefigurefigurefigure：
⒉ElectricElectricElectricElectric controlcontrolcontrolcontrol boxboxboxbox functionfunctionfunctionfunction andandandand operate:operate:operate:operate:
⑴Temperature setting： Setting all the parameter at both the low and high temperature control
panel
5.7M

c wire connecting②
wire connecting①
W 线
V 线
U 线
C 线
N 线
A 线
A 线
B 线
B 线
Temperature panel
Timer
C 线
⑵TimerTimerTimerTimer settingsettingsettingsetting：
InstallationInstallationInstallationInstallation ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine ：
⒈InstallInstallInstallInstall controlcontrolcontrolcontrol boxboxboxbox：
⑴the control box must be carried by 2 people,use 4 nuts to fix it in the specified location.
Attention：Vacuum pump is different from blower.
⑵Electric Control box connection：connect according the signs at wire connecting
① and wire connecting②
+Wire connecting①
Setting the parameter in the Vacuum timer、
low-temperature timer 、 high-temperature
timer and cooling timer

真空管接入真空泵处
vacuum pump inlet
A 相电源线
A 相电源线C 相电源线
B 相电源线
W2 线
V2 线
U2 线
W1 线
V1 线
U1 线
+线
--线
+线
--线
N 线（零线）
+Wire connecting②
+Power connecting
⒉Vacuum pump installation：connect one side of above ￠9mX18m vacuum pipe to the vacuum
pipe faucet on the table, another side is connected to the vacuum pump air pump faucet (as
picture below)

Outside
orbit
outside
orbit
外置轨道
推
推
升降车
升降车
⒊Orbit installation: adjust the two orbits’ height, make it balance to the inside orbit of the
machine, then put the up down car onto the orbit, adjust the width of the orbit; weld the outside
orbit and inside orbit connecting to make it fixedness. Fix the outside orbit to the floor with
screw (as picture below)
4.Lift installation: waggle the lift toward the “hour hand” direction, lift going up, waggle the lift
backward “hour hand” direction, lift going down.
Vacuum
table
Silica gel
table

pull
pull
push
push
Picture1
Picture2
+Machine carry: as picture below
◆

Glass
EVA film
EVA film
Glass
EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperation
①Machine operation:
1. prepare the glasses, first use edging machine edgeing the glasses.
2 same size glass, pay attention to the four corners, it must be edging like round arc, to avoid
breaking the silicone vacuum bag, wash the glass with washing machine, it must be air-dry, this
is very important.
3.Cutting Eva film, cut the EVA film a little larger than the two glasses.
3.lie down one glass, put EVA film onto it, and also put the color materials, then put another
glass onto it, cut out the rest EVA film and color materials, stick the 4 corners then.
4. Put glass into the silicone vacuum bag, put the glass onto the vacuum iron table, you should
leave 1cm distance between the glasses. After finishing this, connecting the vacuum pipe, as
picture blow.
Special Interlayer
#
#
#
#
# # 1CM 气道
#
#
#
#
Can put some nets
Vacuum
net
Vacuum pipe
seal
glass
glassglass
glass
Can put some nets

5. Start vacuum pump, first check the wire connecting of the vacuum pump right or wrong, then
start the vacuum pump, when the vacuum indicator shows lower than -0.1MPA and become
steady, close the door, and wait till to finish the whole process.
6. Control process setting: first set the technology data to the control plane, as picture below:
glass thickness
(mm)
Timing
(minute)
55℃
low
temperature
timing
(minute)
130℃
high
temperature
(minute)
Lower
temperature
timing
(minute)
3mm+3mm 5 10 40 45
4mm+4mm 5 10 45 50
5mm+5mm 5 10 45 50
6mm+6mm 5 15 50 50
8mm+8mm 5 15 60 60
10mm+10mm 5 20 75 60
PS. H-hour, M-minute, S-second
7. lower glass temperature, at that time the temperature reach 130℃, then open the door,
temperature lower sharply, when the temperature lower to 80~90℃, use fan to blow wind into
the machine, make the temperature reach 40℃~50℃, then stop the lower temperature process,
take out the glass. During lowering the temperature procedure, please don’t close down the
vacuum pump.
EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperation AttentionAttentionAttentionAttention:
⑴Motor must run positive, if in reverse, it must reconnect the wire.
⑵Adjust the wind ban to make the circle wind equality.
⑶Electricity box must controlled by the operator and when checking the box, the power must be
cut off.
⑷When the temperature of the furnace higher then normal, the operator cannot go into the
furnace
⑸Must change the oil time to time.
⑺Put the vacuum pump to the dry and aeration place.
About laminate glass
⑴Don’t put different thickness of glass into the furnace one time, the thinner glass the keeping
high temperature can be shorter, the thicker glass, the keeping high temperature can be longer.
⑵Different thickness of the color materials must use different thickness of Ethylene-vinyl
acetate EVA Interlayer Film. Thin one can use 0.25mm EVA film, thick one can use 0.38mm

EVA film.
⑶EN EVA film become soft temperature is 70℃, then 90℃ start thawing, 110℃ reach dissolve
estate. When the temperature catch 130℃ and keep it 40minutes, ENEthylene-vinyl acetate EVA
Interlayer Film temperature may reach 125℃.
⑸Different thickness of EN EVA film, the upgrade temperature fluidity is different, the thicker
film, the fluidity is larger. When you operate the machine, you can adjust the time and adjust the
temperature to control.
⑹Try to use good quality float glass to make laminate glass. If you use tempering glass, but the
flat level is bad, you must use thickerEthylene-vinyl acetate EVA Interlayer Film to pile up so
that to keep the laminated quality. Flat level bad glass may make air bladder on the surface of the
glass, or cannot make laminated successfully.
UnusualUnusualUnusualUnusual brokenbrokenbrokenbroken ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine
Unusual broken Reason solution
⑴Some part of film do not
dissolve of the finished
laminated glass
heating not average, circle
wind is not big enough,
blower wire connect wrong
①change the blower wire
②adjust the blower
③delay the high temperature
keeping time
⑵there are air bladder on the
surface of the finished
laminated glass
①4 corner did not stick
steady.
①stick 4 corners well
②Silica gel has hole ②amend the hole
③Vacuum pipe did not
connect well
③check the vacuum pipe
④vacuum indicator do not
reach the low point
④change the oil of the
vacuum pump
Glass not flat enough Use other kind of glass
⑶There are air bladder on the
edge of the glass
Lower temperature timing too
short, open the silicone
vacuum bag too early
Delay lowing temperature
time, glass surface must reach
40℃-50℃ then stop the
machine and take out
⑷Machine start switch get to
stop from time to time
Machine get wet or there is
water in it
Air-dry it
⑸cannot process as setting
program
①the electricity wire loose ①connect the wire well
②temperature and timing
indicator broken
②Adjust the temperature
indicator and calculagraph
Heating the machine too slow Heating elements broken Adjust the current indicator,
change the heating element

AllAllAllAll rightsrightsrightsrights reservedreservedreservedreserved bybybyby ★SiliconeSiliconeSiliconeSilicone VacuumingVacuumingVacuumingVacuuming BagBagBagBag /Sheet/Sheet/Sheet/Sheet ChinaChinaChinaChina ManufacturerManufacturerManufacturerManufacturer forforforfor EVAEVAEVAEVA
GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine //// SolarSolarSolarSolar EVAEVAEVAEVA PhotovoltaicPhotovoltaicPhotovoltaicPhotovoltaic PanelPanelPanelPanel EncapsulationsEncapsulationsEncapsulationsEncapsulations (uc@ucolin.com(uc@ucolin.com(uc@ucolin.com(uc@ucolin.com
//// www.ucolin.comwww.ucolin.comwww.ucolin.comwww.ucolin.com /umewe360@gmail.com)/umewe360@gmail.com)/umewe360@gmail.com)/umewe360@gmail.com)

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