This document contains a summary of files related to process calculations for different sections of a cement plant, including the quarry, crushing, pre-blending, raw mill, blending, kiln feed, clinkerization, and clinker cooling sections. There are over 200 individual files listed that contain specific calculations, models, and examples for equipment and processes within each section.
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Math cement module_1
1. MathCement Module 1
Volume-1 : Cement plant No of
MathCement _2000 process calculations files
Process calculation of plant
Part -1 sections Book 200
MC_V1_B201_Quarry_TOC Quarry Section 6
MC_V1_B201_Quarry_1BIU Quarry Deposit Estimation
MC_V1_B201_Quarry_1 Quarry Deposit Estimation
MC_V1_B201_Quarry_2BIU Quarry - Excavator
MC_V1_B201_Quarry_2 Quarry - Excavator
MC_V1_B201_Quarry_3BIU_r3 Quarry - Dumper Calculations
MC_V1_B201_Quarry_3_r3 Quarry - Dumper Calculations
MC_V1_B202_Crushing_TOC Crushing Section 12
MC_V1_B202_Crushing_1BIU_
r5 Crusher and Auxiliaries Calculations
MC_V1_B202_Crushing_1_r5 Crusher and Auxiliaries Calculations
Single Rotor Hammer or Impact
MC_V1_B202_Crushing_2BIU Crusher Calculations
Single Rotor Hammer or Impact
MC_V1_B202_Crushing_2 Crusher Calculations
Calculation of power for existing
crusher at different capacities -
MC_V1_B202_Crushing_3BIU application of Rittinger's law
Calculation of power for existing
crusher at different capacities -
MC_V1_B202_Crushing_3 application of Rittinger's law
Calculation of power for existing
crusher but to be used for different /
changed material - application of
MC_V1_B202_Crushing_4BIU Rittinger's law
Calculation of power for existing
crusher but to be used for different /
changed material - application of
MC_V1_B202_Crushing_4 Rittinger's law
Calculation of throughput for Roll
MC_V1_B202_Crushing_5BIU Crusher
Calculation of throughput for Roll
MC_V1_B202_Crushing_5 Crusher
Double Rotor Hammer or Impact
MC_V1_B202_Crushing_6BIU Crusher Calculations
Double Rotor Hammer or Impact
MC_V1_B202_Crushing_6 Crusher Calculations
MC_V1_B203_Pre-
blending_TOC Pre-blending Section 8
MC_V1_B203_Preblending_1BI Preblending and Stockpile Equipment -
U Calculations
2. Preblending and Stockpile Equipment -
MC_V1_B203_Preblending_1 Calculations
MC_V1_B203_Preblending_2BI Stockpile capacities-Longitudinal with
U trapizoidal cross section
Stockpile capacities-Longitudinal with
MC_V1_B203_Preblending_2 trapizoidal cross section
MC_V1_B203_Preblending_3BI Stockpile capacities-Longitudinal with
U triangular cross section
Stockpile capacities-Longitudinal with
MC_V1_B203_Preblending_3 triangular cross section
MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped
U windrows -triangular section
MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped
U windrows -triangular section
MC_V1_B204_Rawmill_TOC Raw Mill Section 49
Bond Work Index of the various
material based on bond test mill result
MC_V1_B204_RawMill_1_r4 dry basis
Calculation of Power at Ball Mill Shaft
for Raw Material,based on Bond's Work
MC_V1_B204_RawMill_2BIU Index
Calculation of power at Ball Mill shaft
for Raw material, based on Bond's work
MC_V1_B204_RawMill_2 index
Raw Mill and Auxiliary Equipment
MC_V1_B204_RawMill_3BIU Capacity Calculations
Raw Mill and Auxiliary Equipment
MC_V1_B204_RawMill_3 Capacity Calculations
Raw Material Drying - Estimation of
MC_V1_B204_RawMill_4BIU_r total moisture to be evaporated from
3 feed
Raw Material Drying - Estimation of
total moisture to be evaporated from
MC_V1_B204_RawMill_4_r3 feed
Raw Mill Heat Balance - Evaluation of
MC_V1_B204_RawMill_5BIU Hot Gas Requirement for Drying
Raw Mill Heat Balance - Evaluation of
Hot
MC_V1_B204_RawMill_5 Gas Requirement for Drying
Calculation of Ball Mill Percentage
MC_V1_B204_RawMill_6BIU Filling as per Measurement
Calculation of Ball Mill Percentage
MC_V1_B204_RawMill_6 Filling as per Measurement
MC_V1_B204_RawMill_7BIU Calculation of Grinding Ball Size
MC_V1_B204_RawMill_7 Calculation of Grinding Ball Size
Specific Heat of Raw Material as a
MC_V1_B204_RawMill_8BIU Function of Temperature
Specific Heat of Raw Material as a
MC_V1_B204_RawMill_8 Function of Temperature
Estimation of specific power
consumption, at mill shaft, based on the
operating parameters of close circuit
MC_V1_B204_RawMill_9BIU ball mill
3. Estimation of specific power
consumption, at mill shaft, based on the
operating parameters of close circuit
MC_V1_B204_RawMill_9 ball mill
Calculation of mill power demand for
MC_V1_B204_RawMill_10BIU_ desired output at specified feed and
r3 product sizes, based on Bond Index.
Calculation of mill power demand for
desired output at specified feed and
MC_V1_B204_RawMill_10_r4 product sizes, based on Bond Index.
MC_V1_B204_RawMill_10_1BI Calculation of mill output for different
U feed and product sizes
Calculation of mill output for different
MC_V1_B204_RawMill_10_1 feed and product sizes
Calculation of Efficiency of Dynamic Air
MC_V1_B204_RawMill_11BIU Separator
Calculation of Efficiency of Dynamic Air
MC_V1_B204_RawMill_11 Separator
Average Piece Weight of Grinding
MC_V1_B204_RawMill_12BIU Media
Average Piece Weight of Grinding
MC_V1_B204_RawMill_12 Media
Ball Mill Critical Speed and Ball Charge
MC_V1_B204_RawMill_13BIU Calculations
Ball Mill Critical Speed and Ball Charge
MC_V1_B204_RawMill_13 Calculations
MC_V1_B204_RawMill_14BIU_ Vertical Roller Mill -- Calculation of
r4 Power
Vertical Roller Mill -- Calculation of
MC_V1_B204_RawMill_14_r4 Power
MC_V1_B204_RawMill_15BIU_ Radiation Loss in Raw Mill Heat
r3 Balance
Radiation Loss in Raw Mill Heat
MC_V1_B204_RawMill_15_r3 Balance
Calculation of false air coming into
MC_V1_B204_RawMill_16BIU grinding mill system
Calculation of false air coming into
MC_V1_B204_RawMill_16 grinding mill system
Calculation of water pressure at nozzle
over material bed of Vertical Roller Mill
MC_V1_B204_RawMill_17BIU with supply from overhead tank
Calculation of water pressure at nozzle
over material bed of Vertical Roller Mill
MC_V1_B204_RawMill_17 with supply from overhead tank
Calculation of retention time of material
MC_V1_B204_RawMill_18BIU in a two compartment ball mill
Calculation of retention time of material
MC_V1_B204_RawMill_18 in a two compartment ball mill
Rosin-Rammler equation -calculation of
MC_V1_B204_RawMill_19BIU_ predicted residue on sieve and variaton
r1 calculations
4. Rosin-Rammler equation -calculation of
predicted residue on sieve and variaton
MC_V1_B204_RawMill_19_r1 calculations
Calculation of mean diameter of fine
MC_V1_B204_RawMill_20BIU ground particles
Calculation of mean diameter of fine
MC_V1_B204_RawMill_20 ground particles
MC_V1_B204_RawMill_21BIU_ Calculation of auxiliary drive rating of
r1 Ball Mill for raw grinding
Calculation of auxiliary drive rating of
MC_V1_B204_RawMill_21_r1 Ball Mill for raw grinding
MC_V1_B204_RawMill_22BIU_ Calculation of makeup charge or ball
r2 mills
Calculation of makeup charge or ball
MC_V1_B204_RawMill_22_r2 mills
MC_V1_B204_RawMill_23BIU_ Calculation of wear rate of grinding
r1 balls in ball mills
Calculation of wear rate of grinding
MC_V1_B204_RawMill_23_r1 balls in ball mills
Calculation of Recirculation Air in Raw
MC_V1_B204_RawMill_24BIU Grinding Vertical Roller Mill
Calculation of Recirculation Air in Raw
MC_V1_B204_RawMill_24 Grinding Vertical Roller Mill
MC_V1_B205_Blending_TOC Blending and Storage Section 8
Calculation of Blending & Storage Silos
and Auxiliary Equipment Capacity for
MC_V1_B205_Blending_1BIU Raw-meal preparation
Calculation of Blending & Storage Silos
and Auxiliary Equipment Capacity for
MC_V1_B205_Blending_1 Raw-meal preparation
MC_V1_B205_Blending_2BIU_r Calculation of Kiln Feed Raw-meal
3 Systems
Calculation of Kiln Feed Raw-meal
MC_V1_B205_Blending_2_r3 Systems
Calculation of Kiln Feed Raw-meal
MC_V1_B205_Blending_3BIU Quantity
Calculation of Kiln Feed Raw-meal
MC_V1_B205_Blending_3 Quantity
MC_V1_B205_Blending_4BIU_r Calculation of blending factor by
2 methods of standard deviation
Calculation of blending factor by
MC_V1_B205_Blending_4_r2 methods of standard deviation
MC_V1_B206_Kilnfeed_TOC Kiln-feed Section 2
MC_V1_B206_Kilnfeed_1BIU_r Locating feeding point of material into
3 Preheater Gas ducts
Locating feeding point of material into
MC_V1_B206_Kilnfeed_1_r3 Preheater Gas ducts
Clinkerisation (kiln,pre-
MC_V1_B207_Clinker_TOC heater)Section 49
5. Calculation of Kiln and Auxiliary
MC_V1_B207_Clinker_1BIU_r3 Equipment Capacities.
Calculation of Kiln and Auxiliary
MC_V1_B207_Clinker_1_r3 Equipment Capacities.
MC_V1_B207_Clinker_2BIU_r3 Leakages through Kiln Air Seals
MC_V1_B207_Clinker_2_r3 Leakages through Kiln Air Seals
Calculation of Specific Heats of Clinker
MC_V1_B207_Clinker_3BIU as a Function of Clinker Temperature
Calculation of Specific Heats of Clinker
MC_V1_B207_Clinker_3 as a Function of Clinker Temperature
Kiln Retention Time and Related
MC_V1_B207_Clinker_4BIU Parameters
Kiln Retention Time and Related
MC_V1_B207_Clinker_4 Parameters
MC_V1_B207_Clinker_5BIU_r3 Kiln sinter zone cooling fans
MC_V1_B207_Clinker_5_r3 Kiln sinter zone cooling fans
Calculation of nose ring cooling air for
MC_V1_B207_Clinker_6BIU_r3 kiln inlet
Calculation of nose ring cooling air for
MC_V1_B207_Clinker_6_r3 kiln inlet
MC_V1_B207_Clinker_7BIU Kiln Tyre / Shell Ovality
MC_V1_B207_Clinker_7 Kiln Tyre / Shell Ovality
MC_V1_B207_Clinker_8BIU_r4 Kiln Capacity check
MC_V1_B207_Clinker_8_r4 Kiln Capacity check
Degree of Decarbonation of Raw Meal
MC_V1_B207_Clinker_9BIU -Definition and calculation
Degree of Decarbonation of Raw Meal
MC_V1_B207_Clinker_9 -Definition and calculation
Degree of Decarbonation of Raw Meal
MC_V1_B207_Clinker_10BIU Calculation on Operating Data
Degree of Decarbonation of Raw Meal
MC_V1_B207_Clinker_10 Calculation on Operating Data
Reaction Enthalpy -Decarbonation and
MC_V1_B207_Clinker_11BIU Clinkerisation
Reaction Enthalpy -Decarbonation and
MC_V1_B207_Clinker_11 Clinkerisation
Theoretical Heat of Clinker Formation -
MC_V1_B207_Clinker_12BIU Calculation
Theoretical Heat of Clinker Formation -
MC_V1_B207_Clinker_12 Calculation
Calculation of kiln mass under
MC_V1_B207_Clinker_13BIU operating conditions
Calculation of kiln mass under
MC_V1_B207_Clinker_13 operating conditions
Calculation of Kiln Torque under
MC_V1_B207_Clinker_14BIU Operating Conditions
Calculation of Kiln Torque under
MC_V1_B207_Clinker_14 Operating Conditions
MC_V1_B207_Clinker_15BIU_r
3 Calculation for Kiln Hydraulic Thruster
MC_V1_B207_Clinker_15_r3 Calculation for Kiln Hydraulic Thruster
6. MC_V1_B207_Clinker_16TXT Kiln Hydraulic Thruster - A Note
MC_V1_B207_Clinker_17BIU Kiln Drive Specification
MC_V1_B207_Clinker_17 Kiln Drive Specification
Calculation of expansion of Kiln in hot
MC_V1_B207_Clinker_18BIU condition
Calculation of expansion of Kiln in hot
MC_V1_B207_Clinker_18 condition
Calculation of Temerature Profile of Kiln
MC_V1_B207_Clinker_19BIU Shell in hot condition
Calculation of Temerature Profile of Kiln
MC_V1_B207_Clinker_19 Shell in hot condition
MC_V1_B207_Clinker_20BIU Calcination Function
MC_V1_B207_Clinker_20 Calcination Function
Calculation of false air infiltration into
MC_V1_B207_Clinker_21BIU kiln preheater system
Calculation of false air infiltration into
MC_V1_B207_Clinker_21 kiln preheater system
MC_V1_B207_Clinker_22BIU Calculation of Alkali Bypass System
MC_V1_B207_Clinker_22 Calculation of Alkali Bypass System
Calculation of Range of Bypass
Quantity of Gases from Kiln to Limit
MC_V1_B207_Clinker_23BIU Alkali concentration in Clinker
Calculation of Range of Bypass
Quantity of Gases from Kiln to Limit
MC_V1_B207_Clinker_23 Alkali concentration in Clinker
Correlation Between Central Chord
Angle or Charge Angle and Degree of
MC_V1_B207_Clinker_24BIU Filling of Kiln
Correlation Between Central Chord
Angle or Charge Angle and Degree of
MC_V1_B207_Clinker_24 Filling of Kiln
Calculation of fresh cooling air and
water to reduce the temperature of kiln
(alkali) bypass gases before release to
MC_V1_B207_Clinker_25BIU atmosphere
Calculation of fresh cooling air and
water to reduce the temperature of kiln
(alkali) bypass gases before release to
MC_V1_B207_Clinker_25 atmosphere
MC_V1_B208_ClCooling_TOC Clinker Cooling Section 8
Calculation of Grate Cooler Drive
MC_V1_B208_ClCooling_2BIU Power
Calculation of Grate Cooler Drive
MC_V1_B208_ClCooling_2 Power
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_3BIU Tapping from Cooler
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_3 Tapping from Cooler
7. Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_4BIU Tapping from Kiln Hood
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_4 Tapping from Kiln Hood
Calculation of Grate Cooler Offset from
MC_V1_B208_ClCooling_5BIU Kiln axis
Calculation of Grate Cooler Offset from
MC_V1_B208_ClCooling_5 Kiln axis
MC_V1_B209_Clstore_TOC Clinker Storage Section 2
Calculation of Clinker Transport
Equipment Capacity and Clinker
MC_V1_B209_Clstore_1BIU Stockpile
Calculation of Clinker Transport
Equipment Capacity and Clinker
MC_V1_B209_Clstore_1 Stockpile
MC_V1_B210_Cement_TOC Cement Grinding Section 26
Calculation of Cement Mill and Auxiliary
MC_V1_B210_Cement_1BIU Equipment
Calculation of Cement Mill and Auxiliary
MC_V1_B210_Cement_1 Equipment
Calculation of Cement Grindability
MC_V1_B210_Cement_2BIU based on Ziesel Value
Calculation of Cement Grindability
MC_V1_B210_Cement_2 based on Ziesel Value
Cement Mill Heat Balance and
MC_V1_B210_Cement_3BIU Calculation of Hot Gas for Drying
Cement Mill Heat Balance and
MC_V1_B210_Cement_3 Calculation of Hot Gas for Drying
Calculation of Cement Mill Output as a
MC_V1_B210_Cement_4BIU function of Grinding Media Load
Calculation of Cement Mill Output as a
MC_V1_B210_Cement_4 function of Grinding Media Load
Estimation of grindability of Clinker
MC_V1_B210_Cement_5BIU based on the operating parameters
Estimation of grindability of Clinker
MC_V1_B210_Cement_5 based on the operating parameters
Calculation of Water Spray in the Mill
MC_V1_B210_Cement_6BIU for Cooling
Calculation of Water Spray in the Mill
MC_V1_B210_Cement_6 for Cooling
MC_V1_B210_Cement_7BIU Sizing of Close Circuit Cement Mill
MC_V1_B210_Cement_7 Sizing of Close Circuit Cement Mill
Cement Mill Output at Different
MC_V1_B210_Cement_8BIU Finenesses
Cement Mill Output at Different
MC_V1_B210_Cement_8 Finenesses
MC_V1_B210_Cement_9BIU Cement Mill Cooling Air
MC_V1_B210_Cement_9 Cement Mill Cooling Air
MC_V1_B210_Cement_10BIU Mill Radiation Loss
8. MC_V1_B210_Cement_10 Mill Radiation Loss
Cement Mill Grinding Performance as a
MC_V1_B210_Cement_11BIU Function of Surface Generated
Cement Mill Grinding Performance as a
MC_V1_B210_Cement_11 Function of Surface Generated
Expected Power Draw of Cement Mill
MC_V1_B210_Cement_12BIU as a Function of Speed
Expected Power Draw of Cement Mill
MC_V1_B210_Cement_12 as a Function of Speed
MC_V1_B210_Cement_13BIU_ Clinker grinding mill - calculation of
r2 capacity and power
Clinker grinding mill - calculation of
MC_V1_B210_Cement_13_r2 capacity and power
Cement Storage and Dispatch
MC_V1_B211_Cmtstore_TOC Section 4
Calculation of Cement Transport and
MC_V1_B211_Cmtstore_1BIU Silo and Auxiliary Equipment
Calculation of Cement Transport and
MC_V1_B211_Cmtstore_1 Silo and Auxiliary Equipment
Evaluation of effect of weighing
MC_V1_B211_Cmtstore_2BIU accuracy of packing m/c
Evaluation of effect of weighing
MC_V1_B211_Cmtstore_2 accuracy of packing m/c
End of Module - 1