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DISTRIBUTION STATEMENT A:
Approved for Public Release
Electromagnetic
Railgun
NDIA Joint Armaments
Forum, Exhibition & Technology Demonstration
13 May 2014
RDML Bryant Fuller,
Navy Chief Engineer,
NAVSEA 05
5/29/2014Slide 2Distribution A
Lorentz Force =1/2 Inductance Gradient (L’) * Current (I)^2
or
Lorentz Force = Current (J) X Magnetic Field (B)
How Railgun Works
Cross-SectionOperating Principle
Insulator
Rail
(1) Electrical
energy stored in
capacitor bank
(2) Switch closes,
current flows through
cables, rails & armature
(3) Force from magnetic field
and armature current pushes
projectile down barrel
(4) Sabot and armature
discards
J
B
F
(4) Sabot and armature
discards
Composite Wrap
5/29/2014Slide 3Distribution A
32MJ World Record Event
EMLF Dahlgren, VA – Dec 2010
5/29/2014Slide 4Distribution A
Railgun Operational Impact
• Wide Area Coverage
– Increased speed to target
– 100+ NM
• Accelerates operational tempo
– Faster attrition of enemy
personnel and equipment
– Operation timeline shifts left
• Reduces Cost per Kill
– Lower Unit Cost
– Lower handling Cost
• Enhances Safety
– Reduced collateral damage
– Simplified storage,
transportation and
replenishment
– No unexploded ordnance on
battlefield
• Reduces Logistics
– Eliminates gun powder trail
– Deep magazines
Multi-Mission Capable for Offense and Defense
• Multi-Mission Capability
– Naval Surface Fire Support
– Surface Warfare
– Missile Defense
– Long Range Fires
5/29/2014Slide 5Distribution A
Tactical Flight Body Launch
Shot Number 515 in 2009
5/29/2014Slide 6Distribution A
Downrange Flight
Shot Number 515 in 2009
5/29/2014Slide 7Distribution A
Naval Railgun – Key Elements
Pulsed Power
Capacitors
Ship Integration
Launcher Projectile
• Multi-shot barrel life
• Barrel construction to contain rail repulsive forces
• Scaling from 8MJ (state of the art) to 32MJ
• Thermal management techniques
• M&S – Represent interaction between bore and projectile
• Dispensing and Unitary Rounds
• Gun launch survivability
•20 to 30kG acceleration
•Aero Thermal Risk Management
• Hypersonic guided flight for accuracy
• Kinetic Energy Lethality mechanics
Power & Energy
• Energy Density
• Rep rate operation & thermal management
• Switching
• Dynamic Power Sharing
• Space and Weight
• Cooling
• EM Field ManagementBatteries
5/29/2014Slide 8Distribution A
Multi-Mission Railgun
Warfighting Payoff
• Responsive, Wide Area Coverage
• Precision fires via guided munitions
• Deep magazines – cost effective
• Enhanced safety with Low Collateral Damage
• Multi-mission, Multi-Barrel Hyper Velocity Projectile (HVP)
HVP & Gun Systems equates to Distance
• 20 MJ Railgun → 50 nautical miles
• 32 MJ Railgun → 110 nautical miles
Railgun Development Focus
• Technology Proven at 32MJ Muzzle Energy
 Focus shifting to rep rate operations
 Tactical Barrel & Mount Compatibility
• Rep Rate 32MJ Launcher & Test Stand
 Establish Manufacturing with BAE Systems
 Validate Bore Life during Rep Rate Ops
• Rep Rate 32MJ Gun Mount (100NM capable)
 Leverage Navy Gun Mount Experience
 Integrate HVP Handling & Initialization
 Design for Pulsed Power Transfer & Cabling
32 Mega Joule Laboratory Launcher
32MJ Muzzle Energy Barrel
Rep Rate
32MJ Test Stand
32MJ Mount with
Train & Elevate
Transition to Tactical Mount
5/29/2014Slide 9Distribution A
Missions
Technologies
4 – Weapon Systems
155 mm – AGS 155 mm
5-Inch Mk 45 Railgun
Packaging
Miniaturization
Thermal Protect
Adv. Energetics
High-G
Electronics
Weapon Systems
•High speed launch enables effectiveness
•High density electronics enables packaging & survivability
•High computational power enables advanced tracking & guidance algorithms
Multi-Mission HVP
Anti-Air NSFS - Strike
Anti-SurfaceMissiles
Hyper Velocity
Projectile
5/29/2014Slide 10Distribution A
GUN SYSTEM
PROJECTILE
(SABOTED & SUB-CALIBER)
MISSION &
WARHEAD TYPE
TRANSITION
OPPORTUNITES
GAME
CHANGING
CAPABILITY
NSFS – HE
113 Barrels
(PEO IWS)
GUIDED
26 – 41 NM
NSFS/ASCM/ASuW
NSFS – HE
NSFS - KE
FUTURE
(PMS405/PEO IWS)
GUIDED
50 - 100 NM
NSFS/ASCM/ASuW/
Future Threats
NSFS – HE
6 Barrels
(PEO IWS)
GUIDED
40 NM
NSFS/ASCM/ASuW
Ground Fires – HE
800 ARMY
300 MARINE
ASSETS
GUIDED
17 NM
Fires/CMD
5” MK 45 MOD 2/4
20 – 32 MJ
Railgun
155 mm
Commonality Approach
Multi- Barrel , Multi- Mission, & Multi-Service Applications
155 mm – AGS
5/29/2014Slide 11Distribution A
Kinetic Energy
Inert Missile Impact – End View
5/29/2014Slide 12Distribution A
Power & Energy
Pulsed Power at the Electromagnetic Launch Facility, Dahlgren, VA
5/29/2014Slide 13Distribution A
Advanced Energy Systems
System / Ship Integration
High Density Power Electronics Pulsed Forming Network
• Charging Power Supplies for Advanced Energy Systems
• Converting Ship’s Power to High Voltage for Electric Weapons
• Supports Electric Drive, Railguns, Lasers & Radars
Battery Energy Storage
• Capacitor based PFN
• Higher Energy Density lowers shipboard volume/footprint
• Rep rate operation & thermal management
• Dynamic power sharing across platform
• Designing with Space and Weight Constraints
• Assessing Thermal and EM Field management
Actively Cooled Rep-Rate
Pulsed Power Module Pulsed Power in ISO Container
for Mobility & Demo Platform Flexibility
• Energy Storage to buffer Prime Generators
• Ready Reserve Energy for response to “quick” threats
• Requires close Ship Safety Design, Test & Monitoring
Lithium Ion Battery Packet
Battery Energy Storage in ISO Container
for Mobility & Demo Platform Flexibility
High Voltage Charging Module
5/29/2014Slide 14Distribution A
Railgun System Integration
5/29/2014Slide 15Distribution A
Joint High Speed Vessel
Long Term Demonstration Configuration Pictured
50-110NM Multi-Shot Capable Railgun Mount
Ready for At-Sea Demonstration
Ideal Platform for Near and Long Term Demonstrations
5/29/2014Slide 16Distribution A
Path Forward
• Naval EM Railgun is a Game Changer
• Opportunities
– Barrel Life Development
– Critical Projectile Components
– Compact Power & Energy Power Conversion
– High Energy Density Pulsed Power
– Understanding Ship and Weapons System
Integration Requirements
– Execution of Demos to validate Simulation/Designs
Transition to Land & Sea Demonstrations
5/29/2014Slide 17Distribution A
For follow-up questions or additional
information, contact:
CAPT Michael Ziv,
PMS405 Program Manager, NAVSEA 05T/DCTO;
Naval Sea Systems Command
Directed Energy/Electric Weapons (PMS405)
875 N. Randolph Street
Arlington, VA 22203
Phone: 703.696.5752
Cell: 202.306.0976
Michael.Ziv@navy.mil
Point of Contact

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Navy Railgun brief may 2014

  • 1. DISTRIBUTION STATEMENT A: Approved for Public Release Electromagnetic Railgun NDIA Joint Armaments Forum, Exhibition & Technology Demonstration 13 May 2014 RDML Bryant Fuller, Navy Chief Engineer, NAVSEA 05
  • 2. 5/29/2014Slide 2Distribution A Lorentz Force =1/2 Inductance Gradient (L’) * Current (I)^2 or Lorentz Force = Current (J) X Magnetic Field (B) How Railgun Works Cross-SectionOperating Principle Insulator Rail (1) Electrical energy stored in capacitor bank (2) Switch closes, current flows through cables, rails & armature (3) Force from magnetic field and armature current pushes projectile down barrel (4) Sabot and armature discards J B F (4) Sabot and armature discards Composite Wrap
  • 3. 5/29/2014Slide 3Distribution A 32MJ World Record Event EMLF Dahlgren, VA – Dec 2010
  • 4. 5/29/2014Slide 4Distribution A Railgun Operational Impact • Wide Area Coverage – Increased speed to target – 100+ NM • Accelerates operational tempo – Faster attrition of enemy personnel and equipment – Operation timeline shifts left • Reduces Cost per Kill – Lower Unit Cost – Lower handling Cost • Enhances Safety – Reduced collateral damage – Simplified storage, transportation and replenishment – No unexploded ordnance on battlefield • Reduces Logistics – Eliminates gun powder trail – Deep magazines Multi-Mission Capable for Offense and Defense • Multi-Mission Capability – Naval Surface Fire Support – Surface Warfare – Missile Defense – Long Range Fires
  • 5. 5/29/2014Slide 5Distribution A Tactical Flight Body Launch Shot Number 515 in 2009
  • 6. 5/29/2014Slide 6Distribution A Downrange Flight Shot Number 515 in 2009
  • 7. 5/29/2014Slide 7Distribution A Naval Railgun – Key Elements Pulsed Power Capacitors Ship Integration Launcher Projectile • Multi-shot barrel life • Barrel construction to contain rail repulsive forces • Scaling from 8MJ (state of the art) to 32MJ • Thermal management techniques • M&S – Represent interaction between bore and projectile • Dispensing and Unitary Rounds • Gun launch survivability •20 to 30kG acceleration •Aero Thermal Risk Management • Hypersonic guided flight for accuracy • Kinetic Energy Lethality mechanics Power & Energy • Energy Density • Rep rate operation & thermal management • Switching • Dynamic Power Sharing • Space and Weight • Cooling • EM Field ManagementBatteries
  • 8. 5/29/2014Slide 8Distribution A Multi-Mission Railgun Warfighting Payoff • Responsive, Wide Area Coverage • Precision fires via guided munitions • Deep magazines – cost effective • Enhanced safety with Low Collateral Damage • Multi-mission, Multi-Barrel Hyper Velocity Projectile (HVP) HVP & Gun Systems equates to Distance • 20 MJ Railgun → 50 nautical miles • 32 MJ Railgun → 110 nautical miles Railgun Development Focus • Technology Proven at 32MJ Muzzle Energy  Focus shifting to rep rate operations  Tactical Barrel & Mount Compatibility • Rep Rate 32MJ Launcher & Test Stand  Establish Manufacturing with BAE Systems  Validate Bore Life during Rep Rate Ops • Rep Rate 32MJ Gun Mount (100NM capable)  Leverage Navy Gun Mount Experience  Integrate HVP Handling & Initialization  Design for Pulsed Power Transfer & Cabling 32 Mega Joule Laboratory Launcher 32MJ Muzzle Energy Barrel Rep Rate 32MJ Test Stand 32MJ Mount with Train & Elevate Transition to Tactical Mount
  • 9. 5/29/2014Slide 9Distribution A Missions Technologies 4 – Weapon Systems 155 mm – AGS 155 mm 5-Inch Mk 45 Railgun Packaging Miniaturization Thermal Protect Adv. Energetics High-G Electronics Weapon Systems •High speed launch enables effectiveness •High density electronics enables packaging & survivability •High computational power enables advanced tracking & guidance algorithms Multi-Mission HVP Anti-Air NSFS - Strike Anti-SurfaceMissiles Hyper Velocity Projectile
  • 10. 5/29/2014Slide 10Distribution A GUN SYSTEM PROJECTILE (SABOTED & SUB-CALIBER) MISSION & WARHEAD TYPE TRANSITION OPPORTUNITES GAME CHANGING CAPABILITY NSFS – HE 113 Barrels (PEO IWS) GUIDED 26 – 41 NM NSFS/ASCM/ASuW NSFS – HE NSFS - KE FUTURE (PMS405/PEO IWS) GUIDED 50 - 100 NM NSFS/ASCM/ASuW/ Future Threats NSFS – HE 6 Barrels (PEO IWS) GUIDED 40 NM NSFS/ASCM/ASuW Ground Fires – HE 800 ARMY 300 MARINE ASSETS GUIDED 17 NM Fires/CMD 5” MK 45 MOD 2/4 20 – 32 MJ Railgun 155 mm Commonality Approach Multi- Barrel , Multi- Mission, & Multi-Service Applications 155 mm – AGS
  • 11. 5/29/2014Slide 11Distribution A Kinetic Energy Inert Missile Impact – End View
  • 12. 5/29/2014Slide 12Distribution A Power & Energy Pulsed Power at the Electromagnetic Launch Facility, Dahlgren, VA
  • 13. 5/29/2014Slide 13Distribution A Advanced Energy Systems System / Ship Integration High Density Power Electronics Pulsed Forming Network • Charging Power Supplies for Advanced Energy Systems • Converting Ship’s Power to High Voltage for Electric Weapons • Supports Electric Drive, Railguns, Lasers & Radars Battery Energy Storage • Capacitor based PFN • Higher Energy Density lowers shipboard volume/footprint • Rep rate operation & thermal management • Dynamic power sharing across platform • Designing with Space and Weight Constraints • Assessing Thermal and EM Field management Actively Cooled Rep-Rate Pulsed Power Module Pulsed Power in ISO Container for Mobility & Demo Platform Flexibility • Energy Storage to buffer Prime Generators • Ready Reserve Energy for response to “quick” threats • Requires close Ship Safety Design, Test & Monitoring Lithium Ion Battery Packet Battery Energy Storage in ISO Container for Mobility & Demo Platform Flexibility High Voltage Charging Module
  • 15. 5/29/2014Slide 15Distribution A Joint High Speed Vessel Long Term Demonstration Configuration Pictured 50-110NM Multi-Shot Capable Railgun Mount Ready for At-Sea Demonstration Ideal Platform for Near and Long Term Demonstrations
  • 16. 5/29/2014Slide 16Distribution A Path Forward • Naval EM Railgun is a Game Changer • Opportunities – Barrel Life Development – Critical Projectile Components – Compact Power & Energy Power Conversion – High Energy Density Pulsed Power – Understanding Ship and Weapons System Integration Requirements – Execution of Demos to validate Simulation/Designs Transition to Land & Sea Demonstrations
  • 17. 5/29/2014Slide 17Distribution A For follow-up questions or additional information, contact: CAPT Michael Ziv, PMS405 Program Manager, NAVSEA 05T/DCTO; Naval Sea Systems Command Directed Energy/Electric Weapons (PMS405) 875 N. Randolph Street Arlington, VA 22203 Phone: 703.696.5752 Cell: 202.306.0976 Michael.Ziv@navy.mil Point of Contact