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Warmteopslag met
         Fase-
  overgangsmaterialen
   Mogelijkheden en uitdagingen
                   Wim van Helden
Workshop Thermisch Energieopslag met Fase-overgangsmaterialen
                  Heerlen, 17 Februari 2011
Heat Storage: Enabling
     Technology
4 Principles for Heat
          Storage
• Sensible heat                            h

  - principle: heat capacity
  - reservoirs, aquifers, ground/soil
                                               T
• Latent heat                              h

  - principle: phase change (melting,
  evaporation)
                                               T
  - water, organic and inorganic PCMs      h
• Sorption heat and Chemical heat
  - principle: physical (adhesion) or
                                               T
  chemical bond (reaction enthalpy)
  - adsorption and absorption and chemical
  reactions
4224

   Development Stages of TES Technologies
Water (sensible)   PCM (latent)       Sorption       TCM (chemical)
Market mature      Demonstration      Development    Research

                                                    CHARGE

                                                        + heat      →       +

                                                    STORE




                                                    DISCHARGE

                                                       +        →       + heat
Classification of Thermal Energy Storage




18-11-2008 PCM Side Event
Storage Functionality
Application determines functionality in terms of:
• Charging and Discharging Power
• Temperatures
• Storage capacity
• Storage density
• Efficiency (heat transfer, heat loss, auxiliary
  energy)

Majority of improvements through materials
 R&D
PCM Energy stored as
function of temperature
Latent heat storage in
                  PCMs
     PCM interesting at small temperature difference (around melting
     temperature)



          Volume for 1 MJ storage                                Mass for 1 MJ storage
         25                                                 25
                water                                              water
         20                                                 20




                                                kilograms
                TH29                                               TH29
litres




         15                                                 15
         10                                                 10
         5                                                   5
         0                                                   0
              0 - 100 10 - 60 15 - 40 20 - 30                    0 - 10010 - 60 15 - 4020 - 30
              temperature difference (°   C)                     temperature difference (°  C)
PCM
• Warmteopslag rondom smelttemperatuur
• Organische materialen of zouthydraten
• Aandachtspunten:
   – Warmtegeleiding en warmteoverdracht
   – Onderkoeling
   – Ontmenging (bij zouthydraten)
Improved heat transfer
• Add carbon nanotubes



                                                                    Source: Tekniker,
                                                                    Spain
                        AFM image of as received carbon nanotubes

• High heat transfer carrier material

                 PCM embedded in expanded
                 graphite (SGL Carbon)
PCM subcooling
• “undershoot” of solidification T
• No proper nucleation
        Test and Characterization (A2)
           DSC results, 2nd trial with pre-defined standard
                                 300
                                            heating, 1 K/min
                                            cooling, 1 K/min
                                 250        heating, 0,5 K/min
                                            cooling, 0,5 K/min
                                            heating, 0,2 K/min
                                            cooling, 0,2 K/min
              enthalpy [kJ/kg]




                                 200
                                            heating, 0,1 K/min
                                            cooling, 0,1 K/min
                                 150


                                 100


                                 50


                                   0
                                       20   21     22      23    24    25       26   27   28   29   30
        Archivierungsangaben
                                                                 temperature [°
                                                                              C]                         1
Improve Nucleation
• Additives, mixtures
Microencap-CaCl2·6H2O   Microencap-CaCl2·6H2O   Microencap-CaCl2·6H2O with
                        with SrCl2·6H2O         Ba(OH)2·8H2O




                                                Source: AIDICO,
                                                Spain
Toepassingen
• Koudeopslag (ijs)
• Opslag van (zonne)warmte in bouwdelen
• Transport van warmte
Cold Storage

• Use cheap nighttime
  electricity
• Lowering of peak
  electric power
• Reduction of nominal
  cooling capacity
• latent heat storage in
  ice
• polyethylene balls filled
  with water
Organic PCMs
                           Left to right:
                           - powder: 60% paraffine and
                            silica material
                           - granulate: 35% paraffine
                            and diatomee earth
                           - boards: 65% paraffine and
                            wood fibre board


   New development.
     Compound: 80%
   paraffine, for direct
contact with water, for
 instance in reservoir
Organic PCMs




                               Standard product:
                               PCM granulate in floor combined with floor
                               heating
New development:
Gypsum board impregnated with PCM.
Phase change Materials in walls




                                  development project with the partners
                                  BASF, caparol, maxit and Sto with
                                  Fraunhofer ISE 1/1999 - 9/2004
                                  funded by BMWi
                                  FKZ 0329840A-D
measurements

two identical rooms
measured without and with
two PCM products monitored
one year each




result:
- 4 K difference reached
- night ventilation
essential
Since 2004 several                                      BASF: micronal
products:
Different macrocapsules:
Dörken, Rubitherm, SGL,
Climator and others



                                                              SmartBoard™




                           Different products with    Foto: BASF

                           microcapsules: plaster,
                           plasterbords, porous
                           concrete… …..


                                         Other systems: Energain,
                                          Rubitherm granules
Latent heat storage: PCM
    for daily storage
                   • demonstration house in
                   Perth, Australia
                   • day storage of solar heat
                   from 30 m2 collectors
                   • storage in 90 m2 TH29-
                   system (equivalent to 0,65 m3
                   PCM)
                   • TH29-system: capsules on
                   long strips integrated in floor,
                   melting temperature of PCM
                   29ºC
                   • buffer is charged with
                   flexible pipes between
                   capsules
                   • LT floor heating system
Latent heat storage:
      inorganic PCMs
Nodule of Cristopia:
HDPE ball filled with
eutectic salt

                plug

                    air


                          PCM

                                 PCM can of Climator:
                    HDPE shell   typically applied in
                                 transformer rooms
                                 and telecom
                                 installations
Latent heat storage in
   inorganic PCMs
                     Sodium acetate
                     storage system. The
                     PCM is charged and
                     discharged by
                     circulating a synthetic
                     oil, passing heat to
                     the exterior by a heat
                     exchanger.

                     This system is further
                     developed into the
                     Varioheat product.
phase change slurries (PCS)
                                                carrier fluid + PCM
                                                e.g. water/water glycol
                                                as fluid und Paraffin-
                                                microcapsules as PCM
                     advantage : greatly enhanced storage/transport capacity in
                     small temperature range, thus:
                     smaller storages
                     reduced losses due to isothermal storage
                     lower pumping energy due to lower mass flow
                     increasing the storage/transport capacity of a existing
                     system just by exchanging the fluid




                  research-project 12/2001 - 11/2004 ; funded by EU
From suspensions to emulsions and further
                    Suspension
                         micro-encapsulated Paraffin
                         Hard shell made of PMMA
                         Size range between 1 and 20 µm, is determined
                         by     the capsule


                     Emulsion
                          Emulsified Paraffin
                          Dispersion based on polar forces
                         Size of the particles is variable also in the
                         application
                     clathrathes, …
heat storages with PCM in tanks - concepts

        PCM               PCM


Water           Water
                                     Paraffin



                                                       BASF




                                     source of pictures: TU-Graz/BASF/ISE
4224

Materials and Applications
Two International Energy Agency (IEA) programmes:


Energy Conservation through
Energy Storage




Solar Heating and
Cooling
4224

Task 42/24: Compact Thermal Energy
Storage: Material Development for System
Integration
Joint Task between Solar Heating and Cooling (SHC) and Energy
Conservation through Energy Storage (ECES)

Operating Agents:
   - SHC: Wim van Helden, ECN (NL)
   - ECES: Andreas Hauer, ZAE Bayern (DE)

January 2009 – December 2012
Semi-annual Expert Meetings
4th Expert Meeting: 21 February 2011, Belfast, UK

Main added value:
Bring together experts from applications and material science
4224

                                                          Application Related Activities
IEA Task/Annex 42/24




                                                               Cooling

                                                                         Heating / DHW

                                                                                         High Temp. Applications
Matrix approach



           Material Related Activities   Material Engineering / Processing
                                         Test and Characterisation
                                         Numerical Modelling
                                         Apparatus / Components



                                                           Theoretical Limits
Phase Change Material with supercooling
                                             Heat storage capacity of sodium acetate tri-hydrate

                                  800
      Stored energy [kJ/litre ]

                                  700
                                                                                    Sodium acetate
                                  600            Supercooling
                                  500

                                  400                                                             Water
                                  300
                                                  Activation of
                                  200             solidification
                                  100                                     Melting point = 58 °C
                                    0

                                        20      30     40       50   60       70      80      90      100
                                                              Temperature [°C]

29
System design

                                   180 litre DHW tank
                                   Tap schedule:
                                   50 l at 7:00, 12:00 and 18:00

                                                               DHW auxiliary ~ 2500 kWh/year


                                                                      135 m² “Passive house”
                                                                      Heating demand:
                     PCM storage                                      15 kWh/m²/year ∼ 2010
                                                    Space heating     kWh/year
                                                    auxiliary




A solar heating system with 36 m² solar collectors and a 6 m3 PCM
heat storage divided into 24 modules can fully cover the heat demand
of a Danish low energy house
   30
Heat storage material
58% (weight%) NaCH3C00
42% (weight%) water

Melting point: 58°C

☺ Stable supercooling
31
305 kg salt water mixture


     Module volume: About 234 l


32
Task42-Annex24
                        PHOTOVOLTAIC EFFECT

              The efficiency of a PV cell depends on:
                              the kind of semiconductor used;




                                                                                                                                            Energy Conservation through Energy Storage (ECES)
                              the intensity of the solar radiation;
                              the temperature of the PV cell.

              200
                         Produttore                                                             The efficiency of PV is computed from its
                                                                                                             “Peak Power”
              150




                                                                                                           Pmax = Vmax • I max
Potenza [W]




              100
                                                                               25 C


                                                                        50 C

              50
                                                                     75 C
                                                                                             The efficiency of a PV system is
               0
                                                                                            generally declared about 10-17%.
                    0    10           20   30              40   50     60             70
                                                Tensione [V]
                                                                                                                                       6


                                                                            Valerio Lo Brano, Ina Ciulla
Task42-Annex24
HOW TO KEEP LOW TEMPERATURE?


                                         Keeping cooler the PV panel




                                                                                                      Energy Conservation through Energy Storage (ECES)
                                      will increase the performance

  There are different substances with high latent heat, that allow the storage of big amount of
heat during a solid-liquid phase transition.


  For pure substances this transition takes place at a constant temperature. The process of
melting and solidifying can be repeated for a high number of cycles with no change in their
physical and chemical properties.

                                                                                                  8

                   Phase Change Materials (PCMs).
                                Valerio Lo Brano, Ina Ciulla
Task42-Annex24
EXPERIMENTAL SYSTEM

Made up of experimental system:




                                                           Energy Conservation through Energy Storage (ECES)
                            Valerio Lo Brano, Ina Ciulla
Onderkoeling
• Door onderkoeling stollen micro-geëncapsuleerde
  PCM deeltjes niet of slechts gedeeltelijk
• Tegengaan door toevoegen van ‘vreemde’ moleculen
• Onderzoek bijvoorbeeld bij Aidico, Spanje
Inorganic PCM microencapsulation. Previous results.


Differential Scanning Calorimetry (DSC)
 Nucleating agent (wt%)   Tm (ºC)              ∆Hm (kJ/kg)   Supercooling (ºC)

         None              24.15                  48.0            42.74

      SrCl2·6H2O           21.68                  37.97           33.61

     Ba(OH)2·8H2O          22.99                  67.91           22.25



                               CaCl2·6H2O (SrCl2·6H2O)
Inorganic PCM microencapsulation. Previous results.

Scanning Electron Microscopy (SEM)

     Microencap-CaCl2·6H2O           Microencap-CaCl2·6H2O with SrCl2·6H2O




                                                   Microencap-CaCl2·6H2O with
                                                   Ba(OH)2·8H2O
Third Expert Meeting
    of Task 42 / Annex 24
    “Compact Thermal Energy Storage –
    Material Development for System Integration”
    21 – 23 April
    Bordeaux, France




SOLID-SOLID PHASE CHANGE
MATERIALS (SSPCMs)


Dr Cemil ALKAN
Gaziosmanpaşa University
Tokat/Turkey
Material                     Phase change   Phase         Phase          Phase
                             temperature    change        change         change
                             (heating       temperature   enthalpy       enthalpy
                             periode) oC    cooling       (heating       (cooling
                                            periode) oC   periode) J/g   periode) J/g
Poly(Styrene-co-p-stearoyl   33.43          29.00         44.56          -32.55
styrene (%25 Stearoyl
chloride)
Poly(Styrene-co-p-stearoyl   24.84          29.05         50.43          -45.05
styrene (%50Stearoyl
chloride)
Poly(Styrene-co-p-stearoyl   29.70          29.42         54.84          -46.33
styrene (%75Stearoyl
chloride)
PCM
• Compacte warmteopslag bij een kleine Delta-T
• Toepassingen in een groot temperatuur bereik
• (micro)encapsulatie om:
   – Ontmenging tegen te gaan
   – Warmteoverdracht te vergroten
   – Slurry te maken
• Onderkoeling kan een probleem zijn
• Onderzoek en ontwikkeling:
   – PCM verbeteren
   – Nieuwe of verbeterde toepassingen

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Presentatie Wim van helden 20110217 warmteopslag met fase overgangsmaterialen; mogelijkheden en uitdagingen

  • 1. Warmteopslag met Fase- overgangsmaterialen Mogelijkheden en uitdagingen Wim van Helden Workshop Thermisch Energieopslag met Fase-overgangsmaterialen Heerlen, 17 Februari 2011
  • 3. 4 Principles for Heat Storage • Sensible heat h - principle: heat capacity - reservoirs, aquifers, ground/soil T • Latent heat h - principle: phase change (melting, evaporation) T - water, organic and inorganic PCMs h • Sorption heat and Chemical heat - principle: physical (adhesion) or T chemical bond (reaction enthalpy) - adsorption and absorption and chemical reactions
  • 4. 4224 Development Stages of TES Technologies Water (sensible) PCM (latent) Sorption TCM (chemical) Market mature Demonstration Development Research CHARGE + heat → + STORE DISCHARGE + → + heat
  • 5. Classification of Thermal Energy Storage 18-11-2008 PCM Side Event
  • 6. Storage Functionality Application determines functionality in terms of: • Charging and Discharging Power • Temperatures • Storage capacity • Storage density • Efficiency (heat transfer, heat loss, auxiliary energy) Majority of improvements through materials R&D
  • 7. PCM Energy stored as function of temperature
  • 8. Latent heat storage in PCMs PCM interesting at small temperature difference (around melting temperature) Volume for 1 MJ storage Mass for 1 MJ storage 25 25 water water 20 20 kilograms TH29 TH29 litres 15 15 10 10 5 5 0 0 0 - 100 10 - 60 15 - 40 20 - 30 0 - 10010 - 60 15 - 4020 - 30 temperature difference (° C) temperature difference (° C)
  • 9. PCM • Warmteopslag rondom smelttemperatuur • Organische materialen of zouthydraten • Aandachtspunten: – Warmtegeleiding en warmteoverdracht – Onderkoeling – Ontmenging (bij zouthydraten)
  • 10. Improved heat transfer • Add carbon nanotubes Source: Tekniker, Spain AFM image of as received carbon nanotubes • High heat transfer carrier material PCM embedded in expanded graphite (SGL Carbon)
  • 11. PCM subcooling • “undershoot” of solidification T • No proper nucleation Test and Characterization (A2) DSC results, 2nd trial with pre-defined standard 300 heating, 1 K/min cooling, 1 K/min 250 heating, 0,5 K/min cooling, 0,5 K/min heating, 0,2 K/min cooling, 0,2 K/min enthalpy [kJ/kg] 200 heating, 0,1 K/min cooling, 0,1 K/min 150 100 50 0 20 21 22 23 24 25 26 27 28 29 30 Archivierungsangaben temperature [° C] 1
  • 12. Improve Nucleation • Additives, mixtures Microencap-CaCl2·6H2O Microencap-CaCl2·6H2O Microencap-CaCl2·6H2O with with SrCl2·6H2O Ba(OH)2·8H2O Source: AIDICO, Spain
  • 13. Toepassingen • Koudeopslag (ijs) • Opslag van (zonne)warmte in bouwdelen • Transport van warmte
  • 14. Cold Storage • Use cheap nighttime electricity • Lowering of peak electric power • Reduction of nominal cooling capacity • latent heat storage in ice • polyethylene balls filled with water
  • 15. Organic PCMs Left to right: - powder: 60% paraffine and silica material - granulate: 35% paraffine and diatomee earth - boards: 65% paraffine and wood fibre board New development. Compound: 80% paraffine, for direct contact with water, for instance in reservoir
  • 16. Organic PCMs Standard product: PCM granulate in floor combined with floor heating New development: Gypsum board impregnated with PCM.
  • 17. Phase change Materials in walls development project with the partners BASF, caparol, maxit and Sto with Fraunhofer ISE 1/1999 - 9/2004 funded by BMWi FKZ 0329840A-D
  • 18. measurements two identical rooms measured without and with two PCM products monitored one year each result: - 4 K difference reached - night ventilation essential
  • 19. Since 2004 several BASF: micronal products: Different macrocapsules: Dörken, Rubitherm, SGL, Climator and others SmartBoard™ Different products with Foto: BASF microcapsules: plaster, plasterbords, porous concrete… ….. Other systems: Energain, Rubitherm granules
  • 20. Latent heat storage: PCM for daily storage • demonstration house in Perth, Australia • day storage of solar heat from 30 m2 collectors • storage in 90 m2 TH29- system (equivalent to 0,65 m3 PCM) • TH29-system: capsules on long strips integrated in floor, melting temperature of PCM 29ºC • buffer is charged with flexible pipes between capsules • LT floor heating system
  • 21. Latent heat storage: inorganic PCMs Nodule of Cristopia: HDPE ball filled with eutectic salt plug air PCM PCM can of Climator: HDPE shell typically applied in transformer rooms and telecom installations
  • 22. Latent heat storage in inorganic PCMs Sodium acetate storage system. The PCM is charged and discharged by circulating a synthetic oil, passing heat to the exterior by a heat exchanger. This system is further developed into the Varioheat product.
  • 23. phase change slurries (PCS) carrier fluid + PCM e.g. water/water glycol as fluid und Paraffin- microcapsules as PCM advantage : greatly enhanced storage/transport capacity in small temperature range, thus: smaller storages reduced losses due to isothermal storage lower pumping energy due to lower mass flow increasing the storage/transport capacity of a existing system just by exchanging the fluid research-project 12/2001 - 11/2004 ; funded by EU
  • 24. From suspensions to emulsions and further Suspension micro-encapsulated Paraffin Hard shell made of PMMA Size range between 1 and 20 µm, is determined by the capsule Emulsion Emulsified Paraffin Dispersion based on polar forces Size of the particles is variable also in the application clathrathes, …
  • 25. heat storages with PCM in tanks - concepts PCM PCM Water Water Paraffin BASF source of pictures: TU-Graz/BASF/ISE
  • 26. 4224 Materials and Applications Two International Energy Agency (IEA) programmes: Energy Conservation through Energy Storage Solar Heating and Cooling
  • 27. 4224 Task 42/24: Compact Thermal Energy Storage: Material Development for System Integration Joint Task between Solar Heating and Cooling (SHC) and Energy Conservation through Energy Storage (ECES) Operating Agents: - SHC: Wim van Helden, ECN (NL) - ECES: Andreas Hauer, ZAE Bayern (DE) January 2009 – December 2012 Semi-annual Expert Meetings 4th Expert Meeting: 21 February 2011, Belfast, UK Main added value: Bring together experts from applications and material science
  • 28. 4224 Application Related Activities IEA Task/Annex 42/24 Cooling Heating / DHW High Temp. Applications Matrix approach Material Related Activities Material Engineering / Processing Test and Characterisation Numerical Modelling Apparatus / Components Theoretical Limits
  • 29. Phase Change Material with supercooling Heat storage capacity of sodium acetate tri-hydrate 800 Stored energy [kJ/litre ] 700 Sodium acetate 600 Supercooling 500 400 Water 300 Activation of 200 solidification 100 Melting point = 58 °C 0 20 30 40 50 60 70 80 90 100 Temperature [°C] 29
  • 30. System design 180 litre DHW tank Tap schedule: 50 l at 7:00, 12:00 and 18:00 DHW auxiliary ~ 2500 kWh/year 135 m² “Passive house” Heating demand: PCM storage 15 kWh/m²/year ∼ 2010 Space heating kWh/year auxiliary A solar heating system with 36 m² solar collectors and a 6 m3 PCM heat storage divided into 24 modules can fully cover the heat demand of a Danish low energy house 30
  • 31. Heat storage material 58% (weight%) NaCH3C00 42% (weight%) water Melting point: 58°C ☺ Stable supercooling 31
  • 32. 305 kg salt water mixture Module volume: About 234 l 32
  • 33. Task42-Annex24 PHOTOVOLTAIC EFFECT The efficiency of a PV cell depends on: the kind of semiconductor used; Energy Conservation through Energy Storage (ECES) the intensity of the solar radiation; the temperature of the PV cell. 200 Produttore The efficiency of PV is computed from its “Peak Power” 150 Pmax = Vmax • I max Potenza [W] 100 25 C 50 C 50 75 C The efficiency of a PV system is 0 generally declared about 10-17%. 0 10 20 30 40 50 60 70 Tensione [V] 6 Valerio Lo Brano, Ina Ciulla
  • 34. Task42-Annex24 HOW TO KEEP LOW TEMPERATURE? Keeping cooler the PV panel Energy Conservation through Energy Storage (ECES) will increase the performance There are different substances with high latent heat, that allow the storage of big amount of heat during a solid-liquid phase transition. For pure substances this transition takes place at a constant temperature. The process of melting and solidifying can be repeated for a high number of cycles with no change in their physical and chemical properties. 8 Phase Change Materials (PCMs). Valerio Lo Brano, Ina Ciulla
  • 35. Task42-Annex24 EXPERIMENTAL SYSTEM Made up of experimental system: Energy Conservation through Energy Storage (ECES) Valerio Lo Brano, Ina Ciulla
  • 36. Onderkoeling • Door onderkoeling stollen micro-geëncapsuleerde PCM deeltjes niet of slechts gedeeltelijk • Tegengaan door toevoegen van ‘vreemde’ moleculen • Onderzoek bijvoorbeeld bij Aidico, Spanje
  • 37. Inorganic PCM microencapsulation. Previous results. Differential Scanning Calorimetry (DSC) Nucleating agent (wt%) Tm (ºC) ∆Hm (kJ/kg) Supercooling (ºC) None 24.15 48.0 42.74 SrCl2·6H2O 21.68 37.97 33.61 Ba(OH)2·8H2O 22.99 67.91 22.25 CaCl2·6H2O (SrCl2·6H2O)
  • 38. Inorganic PCM microencapsulation. Previous results. Scanning Electron Microscopy (SEM) Microencap-CaCl2·6H2O Microencap-CaCl2·6H2O with SrCl2·6H2O Microencap-CaCl2·6H2O with Ba(OH)2·8H2O
  • 39. Third Expert Meeting of Task 42 / Annex 24 “Compact Thermal Energy Storage – Material Development for System Integration” 21 – 23 April Bordeaux, France SOLID-SOLID PHASE CHANGE MATERIALS (SSPCMs) Dr Cemil ALKAN Gaziosmanpaşa University Tokat/Turkey
  • 40. Material Phase change Phase Phase Phase temperature change change change (heating temperature enthalpy enthalpy periode) oC cooling (heating (cooling periode) oC periode) J/g periode) J/g Poly(Styrene-co-p-stearoyl 33.43 29.00 44.56 -32.55 styrene (%25 Stearoyl chloride) Poly(Styrene-co-p-stearoyl 24.84 29.05 50.43 -45.05 styrene (%50Stearoyl chloride) Poly(Styrene-co-p-stearoyl 29.70 29.42 54.84 -46.33 styrene (%75Stearoyl chloride)
  • 41.
  • 42. PCM • Compacte warmteopslag bij een kleine Delta-T • Toepassingen in een groot temperatuur bereik • (micro)encapsulatie om: – Ontmenging tegen te gaan – Warmteoverdracht te vergroten – Slurry te maken • Onderkoeling kan een probleem zijn • Onderzoek en ontwikkeling: – PCM verbeteren – Nieuwe of verbeterde toepassingen