777 D

RENR3364-00
42Page,kwg
RENR3364
November 1999
777D HHA Off Highway Truck
Electrical System
AGY1-UP
Component Location
Component Schematic
Location
Machine
Location
Component Schematic
Location
Machine
Location
Air Dryer A-10 47 Sensor - LH Front Strut Press E-1 17
Alarm - Backup C-15 1 Sensor - LH Parkbrake Retract Press A-14 32
Alarm - Monitor Action E-6 A Sensor - LH Rear Strut Press C-15 19
Alternator C-7 2 Sensor - LH Turbo Exhaust Temp C-4 18
Batteries A-6, A-7 3 Sensor - LH Turbo Inlet Press C-5 16
Breakers H-8, H-9, H-10 C Sensor - LH Wheel Speed A-15 26
Bus Bar A-7 3 Sensor - RH Front Strut Press E-1 20
Caterpillar Monitoring System G-2 E Sensor - RH Parkbrake Retract Press A-14 32
Control - Integrated Braking F-14 B-70 Sensor - RH Rear Strut Press B-15 22
Control - Payload Monitor D-15 B Sensor - RH Turbo Exhaust Temp C-4 21
Control - Transmission / Chassis D-13 B-65 Sensor - RH Turbo Inlet Press C-5 23
Converter - 24V to 12V I-12 B-62 Sensor - RH Wheel Speed A-15 27
Display - Payload Monitor Operator F-5 A Sensor - Shift Lever Position G-7 A
Flasher I-14 D-86 Sensor - Throttle Position D-5 A
Ground - Cab to Frame D-11 G-103 Sensor - Torque Converter Temp C-7 24
Ground - Frame B-10 17 Sensor - Transmission Speed B-11 10
Lamp - Body Up F-2 E Sensor - Turbo Outlet Press C-3 25
Lamp - High Beam F-2 E Solenoid - Air Conditioner Clutch C-7 28
Lamp - LH Turn F-2 E Solenoid - Air Horn G-13 B-53
Lamp - Monitor Action E-2 E Solenoid - ARC Control I-2 F-82
Lamp - Payload Monitor Green I-11 D-95 Solenoid - ARC Supply I-2 F-81
Lamp - Payload Monitor Green D-1 6 Solenoid - Body Lower C-11 12
Lamp - Payload Monitor Red I-11 D-94 Solenoid - Body Raise C-11 12
Lamp - Payload Monitor Red D-1 6 Solenoid - Brake Oil Diverter A-10 24
Lamp - Retarder F-2 E Solenoid - Down Shift B-11 30
Lamp - Reverse F-2 E Solenoid - Exhaust Diverter C-11 A
Lamp - RH Turn E-2 E Solenoid - Fan Clutch C-2 15
Lamp - Secondary Steering F-2 E Solenoid - Four Way A-13 11
Lamp - Shift Lever Position G-6 A Solenoid - Lockup B-11 8
Lamp - TCS Activated F-2 E Solenoid - Proportional A-13 32
Lighter - Cigar F-2 E Solenoid - Start Aid B-6 34
Module - Dimmer I-15 D-85 Solenoid - Up Shift B-12 30
Module - Quad Gauge I-3 E Solenoids - Cylinder Head A-2 , C-2 35
Module - Speedometer / Tachometer I-3 E Suppressor - Arc / AC Clutch Solenoid B-7 B-70
Module - Wiper Delay I-15 D-88 Suppressor - Arc / Horn Solenoid G-13 15
Motor - Blower E-5 F-71 Suppressor - Arc / Key Switch E-5 B-58
Motor - LH Window I-10 114 Suppressor - Arc / Stop Lamp F-9 D-97
Motor - Lower Starter A-8 5 Switch - A/C Fan Pressure B-8 28
Motor - Prelubrication A-5 48 Switch - A/C Refrigerant Press B-8 B-70
Motor - Secondary Steering A-6 3 Switch - Air Conditioner On/Off D-4 E
Motor - Upper Starter A-7 5 Switch - Auto Retard Press I-1 F-80
Motor - Windshield Washer C-10 17 Switch - Auto Retarder On/Off E-4 E
Motor - Wiper I-5 F-78 Switch - Blower G-2 A
Radio E-6 A Switch - Brake Oil Diverter Temp B-10 24
Receptacle - Aux Start B-8 7 Switch - Brake Overstroke B-8 42
Relay - Backup F-15 D-83 Switch - Cat Mon Sys Mode E-2 E
Relay - Headlamp F-9 D-98 Switch - Cat Mon Sys Serv Clear H-11 C
Relay - High Beam G-15 D-90 Switch - Cat Mon Sys Serv Set H-11 C
Relay - Main F-8 D-101 Switch - Coolant Flow B-7 37
Relay - Prelubrication F-15 D-84 Switch - Disconnect A-6 113
Relay - Prelubrication ATCH A-9 3 Switch - Door E-7 A
Relay - Secondary Steering F-10 D-96 Switch - Engine Low Oil Level B-7 38
Relay - Secondary Steering B-8 3 Switch - Exhaust Diverter F-6 C
Relay - Start / Lower A-9 5 Switch - Fuel Filter B-8 28
Relay - Start / Upper A-8 5 Switch - Ground Level Shutdown C-2 39
Relay - Start Aid G-15 D-92 Switch - Hazard Lamps F-6 111
Relay - Start Aid Hold G-14 D-93 Switch - Headlamp E-5 A
Relay - Stop Lamp F-10 D-97 Switch - Horn H-4 A
Relay - Wiper Delay G-15 D-91 Switch - Key Start G-2 E
Resistor - Blower Motor E-5 D-87 Switch - Noise Reduction D-3 E
Resistor - Start Aid I-14 D-87 Switch - Power Window I-10 114
Sender - Fuel Level B-8 9 Switch - Retarder Brake H-1 F-75
Sensor - Aftercooler Temp C-4 8 Switch - Secondary Brake I-13 B-54
Sensor - Atmospheric Press C-3 2 Switch - Secondary Steering D-2 E
Sensor - Body Up C-14 11 Switch - Service Brake I-14 B-55
Sensor - Brake Air Press I-13 B-52 Switch - Start Aid D-5 E
Sensor - Brake Oil Temp B-8 12 Switch - Steering A-10 40
Sensor - Crankcase Press C-4 13 Switch - Stop Lamp H-13 B-56
Sensor - Engine Coolant Temp C-3 14 Switch - TCS Test E-3 E
Sensor - Engine Oil Press (Filtered) C-3 15 Switch - Thermostat E-5 F-73
Sensor - Engine Oil Press (Unfiltered) C-3 15 Switch - Throttle Backup D-5 E
Sensor - Engine Speed C-6 31 Switch - Trailer Stop Lamp I-14 B-56
Sensor - Engine Speed/Timing C-4 16 Switch - Transmission A-12 41
Sensor - Fan Speed C-3 31 Switch - Transmission Filter C-8 42
Sensor - Hoist Lever Position G-7 114 Switch - Turn Signal / Wiper /
Washer / Hi Beam
H-4 A
Machine locations are repeated for components located close together.
A = Located in operator's compartment.
B = Located in rear compartment.
C = Located behind operator's seat.
D = Located on left side wall of rear compartment.
E = Located on dash.
F = Located in front compartment.
G = Located on right side wall of rear compartment.
A
3
4
5
6
8
9
10
11
1214
15
13
16
B
C
D
E
1
2
17
18
19
20
21 2223
24
25
28
27
26
29
30
31 32
37
35
33
34
36
38
7
F
40
4142
43
44
45
46
47
48
49
50
51
113
111
114
112
39
G
G
A
3
4
5
6
8
9
10
11
12
14
15
13
16
B
C D
E
1
2
17
18
19
20
21
22
23
24
25
26 27
28
29
30
31
32
37
35
33
34
36
38
7
F
39
40
41
42
43
44
45
46
47
48
49
50
51
113
112
111
114
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
98 99 100 101
89
88
94 95
87
90 9186 92
96 97
93
84
85
83
62
61
63
64
65
57
53
60
67
5659
58
55
67
102
70
68
69
52
54
Area D: Left Side Wall
of Rear Compartment
Area G: Right Side Wall
of Raer Compartment
Area B: Rear Compartment
Area F: Front Compartment
109
106 107
104
103
110
108
78
71
72
73
77
76
79
80
74
81
82
75
105
Wire Description
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
Power Distribution Circuits Control Circuits
101 RD Bat (+) 710 GN XMSN Speed Pickup Signal
102 BU Hd Lmp 711 BR XMSN Lever Code 1
103 YL Stoplamp/Domelamp 712 WH XMSN Lever Code 2
105 BR Key Sw 713 OR XMSN Lever Code 3
109 OR Alt Output (+) Term. 714 YL XMSN Lever Code 4
112 PU Main Power Rly Output 715 GN XMSN Lever Code 5
113 OR Opr Mon Panel 716 BU XMSN Lever Code 6
119 PK Wiper 720 PU XMSN Brake SW
120 YL Converter 721 BR XMSN Gear Code 1
121 YL Back Alarm To Lamp 722 WH XMSN Gear Code 2
122 BU Air Dryer 723 OR XMSN Gear Code 3
123 WH Gauges 724 YL XMSN Gear Code 4
124 GN A/C 725 GN XMSN Gear Code 5
126 PK Xmsn Ctrl 726 BU XMSN Gear Code 6
129 BU Cigar Lighter 727 GN Secondary Steering Motor Relay
135 BU 12V Pwr 728 BU Secondary Steering Cont SW
136 GN Secondary Steering 767 WH TCS Pickup Power
137 OR Secondary Steering Motor Pwr 769 BU Wheel Speed Pickup Left
138 GN Payload Mon 770 GN Wheel Speed Pickup Right
140 BU Aux Ckt/Pre-Lubr 773 GY TCS Servovalve
141 PK Aux Ckt 774 YL TCS Sol - Left
147 PU Start Aid 775 BR TCS Sol - Right
150 RD Bat (+) 799 WH Sensor Power
173 YL Turn Sig A700 OR Digital Sensor Power
176 OR Brake Cont A701 GY Injector #1
185 YL Pwr Window A702 PU Injector #2
Ground Circuits A703 BR Injector #3
200 BK Main Chassis A704 GN Injector #4
201 BK Operator Monitor Return A705 BU Injector #5
202 BK XMSN Ctrl A706 GY Injector #6
229 BK Bat (-) A707 PU Injector #7
231 BK XMSN SW A708 BR Injector #8
250 BK Payload Mon - Customer Gnd A746 PK Turbo Outlet Pressure
251 BK Payload Mon - System Gnd A747 GY Atmospheric Pressure
270 BK Cat Mon Sys Ident Code 0 A751 YL After Cooler Temp
271 BK Cat Mon Sys Ident Code 1 E707 GN VIMS Display +V
272 BK Cat Mon Sys Ident Code 2 E708 PK VIMS Display Clock
273 BK Cat Mon Sys Ident Code 3 E735 PU Cat Mon Sys Tack/Serv Mtr/Odometer Select
290 BK Cat Mon Sys Service E750 PU Body Position Sensor Signal
291 BK Cat Mon Sys Clear E790 PK XMSN Cntl Sol Return #2
A254 BK ARC E793 BU ATA Data Link -
Basic Machine Circuits E794 YL ATA Data Link +
304 WH Starter Relay No. 1 Output E795 YL Crankcase Press
306 GN Starter Relay Coil E796 GN Oil Press (Unfiltered)
307 OR Key SW E799 BR PWM #1 And #2 Return
308 YL Main Power Relay Coil F700 BU PWM #1 Out (3.5A)
314 PU Starter Relay No. 2 Output F701 BR PWM #2 Out (3.5A)
317 YL Start Aid Relay To Start Aid Sol F702 GN Throttle
321 BR Backup Alarm Lamp F703 GY Lh Turbine Inlet Exh Temp
322 GY Warning Horn (Forward) F704 OR Rh Turbine Inlet Exh Temp
337 WH Prelubr Pushbutton SW To Prelubr Timer F705 PK Dout 6
Monitoring Circuits F707 WH Start Aid Current Level Relay
403 GN Alternator (R) Term. F708 YL Dout 3
408 WH Opr Mon System Air Press. F709 BU Dout 2
410 WH Opr Mon Action Alarm F710 BR Start Aid On Relay
411 PK Opr Mon Master Action Lamp F713 OR Left Turbo Inlet Press
412 BU Opr Mon Cool Flow F714 PK Right Turbo Inlet Press
417 GY Primary Steering Press. SW F715 PU Shutdown (NO)
426 BR Opr Mon Power Train Oil Filter F716 WH Shutdown (NC)
446 PU Brake Oil Temp Gauge F717 YL SW 4
447 PK Fuel Level Gauge F718 BU SW 5
450 YL Tach Sender (+) F719 BR SW 6/1
452 PU Torque Converter F720 GN SW 8/3
454 GN Retarder Indicator Lamp F721 GY SW 9/4
462 YL Secondary Steering Motor Indicator F722 OR SW 10/5
472 OR Overstroke SW F723 PK TDC Probe +
481 GN Converter Temp SW To Brake Oil Temp SW F724 PU TDC Probe -
C413 YL VIMS Display Data F725 WH Fuel Press
C414 BU VIMS Display Load F726 YL Injector Common 1 & 3
H428 GY Left Rear Brake Oil Pressure F727 BU Injector Common 2 & 4
H429 BU Right Rear Brake Oil Pressure F728 BR Injector Common 5 & 7
H430 BU Body Up Indicator F729 GN Injector Common 6 & 8
Accessory Circuits F732 PK Backup Camshaft Spd/Tmg
500 BR Wiper - Front (Park) G704 YL Body Raise Sol
501 GN Wiper - Front (Low) G705 GN Body Lower Sol
502 OR Wiper - Front (HI) H710 PK Lever Position
506 PU Washer - Front J764 BR Switch/Sensor Return #1
508 PU Radio Speaker - Left J765 BU Switch/Sensor Return #2
509 WH Radio Speaker - Left (Commom) J766 PU Switch/Sensor Return #3
511 BR Radio Speaker - Right J767 GY Switch/Sensor Return #4
512 GN Radio Speaker - Right (Common) K748 OR Secondary Steer Motor Relay
513 OR A/C Compressor/Refrigerant Pressure SW M728 WH Exhaust Diverter Switch
515 GY Blower Motor (HI) 818 BR Serial Data (Transmit)
516 GN Blower Motor (Medium) 819 GY Serial Data (Receive)
517 BU Blower Motor (Low) 820 BU Transmit Key
518 OR Hazard Flasher To SW 858 GY Payload Mon Right Front Sensor
520 WH Opr A/C SW To Thermostat/Fuse 859 YL Payload Mon Left Front Sensor
521 YL A/C SW To Refrigerant SW 860 PK Payload Mon Right Rear Sensor
522 WH A/C Clutch To Thermostat SW 861 PU Payload Mon Left Rear Sensor
537 GN Turn Signal SW To Flasher 863 BU Payload Mon Transmit LCD Out
575 YL Wiper - Aux (Park) 864 BR Payload Mon Clock LCD Out
590 GY Wiper SW To Intermittent Module 865 GY Payload Mon Latch LCD Out
591 WH Intermittent Module To Wiper Motor 866 PK Payload Mon Test/Set
A500 GN Mg Snow Plow Sol 867 PU Payload Mon MODE
A513 PK DC/DC Converter Memory Output 891 BU Neut Start Cont To Payload Mon System
A589 OR Power Window Up 892 BR VIMS Start Mod Right (-) Port/CAT Data Link (-)
Lighting Circuits 893 GN VIMS Start Mod Right (+) Port/CAT Data Link (+)
602 WH Dome Lamp 922 BR XMSN Sol No. 2 Return
604 OR Stop Lamp 958 YL Relay Logic
605 YL Turn Lamp - Left 987 WH Diverter Sol
606 GY Turn Lamp - Right 993 BR Analog Sensor Common
610 OR Head Lamp Basic 994 GY Oil Pressure (Filtered)
611 PU Head Lamp Hi 995 BU Coolant Temperature
612 GY Backup Lamp 996 GN Engine Speed/Timing Sensor Power
614 PU Park/Tail/Dash Lamp 997 OR Analog Sensor Power
619 GN Head Lamp Lo 998 BR Digital Sensor Return
635 BU Payload Mon Red Lamp 999 WH Primary Camshft Speed/Timing
636 GN Payload Mon Green Lamp C985 BU +8V
661 GN Tachometer Lamp - Cat Mon Sys F975 OR VIMS - Sensor +8V Supply
662 YL Speedometer Lamp - Cat Mon Sys K927 BU Solenoid Return 1
663 GY Gauge Lamps - Cat Mon Sys K952 BR Sol Return 3
A608 GY Light SW to High Beam Relay K984 GY Start Aid Timer Output
Control Circuits K985 BR Auto Retard On SW
700 PK TCS Test SW K986 PK Auto Retard Off SW
703 BU XMSN Up Sol K988 WH Auto Retard Air Cont Valve
704 GY XMSN Down Sol K989 BU Auto Retard AIr Supply Valve
705 PK XMSN Lockup Clutch Sol Basic K991 OR Auto Retard Press SW
706 BR XMSN Retarder SW K992 PU Auto Retard Manual Retard SW
707 PU XMSN Bed Raise SW L918 GN Brake Oil Diverter Temp SW To Solenoid
709 OR Sensor Power Supply M901 YL Aux Lamp Driver 1
Schematic
Location
Machine
Location
CONN 1 F-15 B-59
CONN 2 G-14 B-53
CONN 3 B-14 1
CONN 4 B-14 1
CONN 5 B-13 112
CONN 6 G-13 B-60
CONN 7 I-12 D-89
CONN 8 D-12 G-109
CONN 9 B-12 11
CONN 10 A-12 11
CONN 11 A-11 45
CONN 12 C-11 G-106
CONN 13 D-11 B-67
CONN 14 D-11 B-60
CONN 15 G-11 B-61
CONN 16 H-11 B-60
CONN 17 H-11 B-69
CONN 18 H-11 B-69
CONN 19 C-10 G-107
CONN 20 A-9 47
CONN 21 I-9 B-66
CONN 22 Service Tool I-8 A
CONN 23 Payload Download H-8 A
CONN 24 C-8 G-108
CONN 25 B-8 32
CONN 26 H-7 D-89
CONN 27 C-7 51
CONN 28 C-7 51
CONN 29 D-7 G-104
CONN 30 G-6 B-68
CONN 31 D-6 G-105
CONN 32 C-6 2
CONN 33 B-6 35
CONN 34 B-5 2
CONN 35 F-5 F-73
CONN 36 G-4 F-76
CONN 37 F-4 F-76
CONN 38 C-4 35
CONN 39 G-3 F-79
CONN 40 H-3 F-77
CONN 41 F-2 F-74
CONN 42 C-2 15
CONN 43 B-6 35
CONN 44 B-5 17
CONN 45 A-5 17
The connectors shown in this chart are for harness to
harness connectors. Connectors that join a harness to a
component are generally located at or near the
component. See the Component Location Chart.
Connector Number
Connector Location
Related Electrical Service Manuals
Title Form Number
Alternator: 30-SI Series SENR7508
Caterpillar Monitoring System SENR6717
Troubleshooting
3500B Engines for Caterpillar
Built Machines
SENR1128
Integrated Brake Control SENR1503
Payload Monitoring System SENR4733
Power Train Electronic Control System RENR2668
Starting Motor: 50MT Series SENR3860
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
166-7781
Stop Lamp Pressure
Trailer Stop Lamp Pressure
45 kPa MAX
(6.5 psi MAX)
5 kPa MIN
(0.7 psi MIN)
Normally Open
103-4977 Retarder Brake Pressure
60 kPa MAX
(8.7 psi MAX)
28 ±15 kPa
(4.1 ± 2.2 psi)
Normally Open
114-5333 A/C High / Low Pressure
275 to 1750 kPa¹
(40 to 254 psi)
-
-
Normally Open
111-9563 ARC Pressure
80.0 kPa MAX
(11.6 psi MAX)
55 ± 20 kPa
(8.0 ± 2.9 psi)
Normally Closed
144-5661 Fuel Filter Pressure
137.9 ± 13.8 kPa
(20.00 ± 2.00 psi)
82.7 kPa MIN
(12.0 kPa MIN)
Normally Closed
160-2445 Secondary Brake Pressure
517 ± 35 kPa
(75.0 ± 5.1 psi)
448 ± 35 kPa
(65.0 ± 5.1 psi)
Normally Open
171-8709 Coolant Flow
362 ± 29 mN
(1.30 ± 0.1 oz)
At Point X
303 mN MIN
1.09 oz MIN
At Point X
Normally Open
3E-2034 Service Brake Pressure
80.0 kPa MAX
(11.6 psi MAX)
55 ± 20 kPa
(8.0 ± 2.9 psi)
Normally Closed
3E-5464 Air Conditioner Refrigerant Thermostat
-1.1 ± 0.8°C
(30 ± 1.4°F)
2.2 ± 0.8°C
(36 ± 1.4°F)
Normally Open
3E-6449 Brake Oil Diverter Temperature
38.0 ± 3.0°C
(100 ± 5.4°F)
27°C MIN
(81°F MIN)
Normally Closed
3E-6450 Steering Pressure
1200 kPa MAX
(174.0 psi MAX)
700 ± 100 kPa
(102 ± 14.5 psi)
A-C Normally Closed
A-B Normally Open
9X-7781 Transmission Filter Pressure
210 ± 70 kPa
(30.5 ± 10 psi)
-
-
Normally Open
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
124-6704 Resistor: Start Aid 20 ± 0.2 (50W)
125-9740 Resistor: Blower Motor
A-C 2.0 ± 0.1 (50W)
B-C 1.0 ± 0.05 (50W)
C-D 0.36 ± 0.02 (25W)
139-8667 Sender: Fuel Level
Empty - 95.0 ± 3.0
Full - 1.75 ± 1.75
101-3430 Solenoid: Exhaust Diverter 31.1 ± 2.4
112-5874 Solenoid:
Body Lower
Body Raise
6.5 ± 0.4
124-3497 Solenoid: Fan Clutch 2.8 ± 0.3
144-6292 Solenoid:
Down Shift
Lockup
Up Shift
32.6 ± 1.6
3E-2273 Solenoid: Brake Oil Diverter 31.0 ± 3.0
3E-8691 Solenoid:
ARC Control
ARC Supply
31.0 ± 3.0
3T-0062 Solenoid: Proportional 16.0
7T-9074 Solenoid: Air Horn 74.0 ± 7.4
9G-9988 Solenoid: Four Way 24.9 ± 0.4
¹ At room temperature unless otherwise noted.
Component identifiers (CID¹) and Module Identifier (MID²)
Transmission / Chassis (Power Train) Control (MID 027)
CID No. Component
0168 System Voltage
0190 Engine Output Speed(EOS) Signal
0248 CAT Data Link
0269 Sensor Supply Voltage
0444 Start Relay
0562 Caterpillar Monitoring System
0590 Engine Control
0627 Parking Brake Switch
0700 Transmission Gear Sensor
0701 Transmission Output Speed Sensor
0702 Gear Selector Lever
0704 Service Brake Pressure Switch
0706 Body Up Switch
0707 Upshift Solenoid Valve
0708 Downshift Solenoid Valve
0709 Lockup Solenoid
0718 Transmission System
0724 Body Raise Solenoid Valve
0725 Body Lower Solenoid Valve
0773 Hoist Lever Rotary Position Switch
0967 Machine Application
1326 Location Code Incorrect
1394 Exhaust Diverter Solenoid
Failure Mode Identifiers (FMI)¹
FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Service Mode Number
Operator Mode Sequence 0
Harness Code 1
Numeric Readout 2
Service 3
Digital Tattletale 4
Units 5
Permanent Load Count 6
Calibration (Transmission Control) 7
Monitoring System Service Modes
Truck Payload Measurement System (TPMS)
Fault Circuit Description
F01 Suspension cylinder charge
F05 Left front suspension cylinder pressure sensor circuit
F06 Right front suspension cylinder pressure sensor circuit
F07 Left rear suspension cylinder pressure sensor circuit
F08 Right rear suspension cylinder pressure sensor circuit
F09 Battery backup / real time clock setting
F10 System setting / memory
F13 Green light open circuit or ground short circuit
F14 Green light (+) battery short circuit
F15 Red light open circuit or ground short circuit
F16 Red light (+) battery short circuit
CIDNo. Component
1 Cylinder 1 Injector Solenoid
91 Throttle Sensor Output
100 Filtered Oil Pressure
101 Crankcase Pressure Signal
110 Coolant Temperature
168 Battery Voltage
190 Engine RPM Signal
248 CAT Data Link
253 Personality Module
254 ECM
261 Timing Calibration
262 Analog Sensor Supply
263 Digital Sensor Supply
267 Shutdown Inputs
268 System Parameters
273 Turbocharger Outlet Pressure
274 Atmospheric Pressure
275 Right Turbocharger Inlet Pressure
276 Left Turbocharger Inlet Pressure
291 Engine Cooling Fan Solenoid
296 Communicate w/Trans
338 Prelube Pump Relay
526 Wastegate Solenoid
542 Unfiltered Oil Pressure Signal
544 Engine Fan Speed Sensor Signal
545 Start Aid Relay
546 Start Aid Hold Relay
562 Caterpillar Monitoring System Communications
569 Oil Renewal Solenoid
827 Left Exhaust Temp Signal
828 Right Exhaust Temp Signal
829 Rear Aftercooler Coolant Temperature Signal
ADEM II Engine Control (MID No. 036)
CID No. Component
84 Ground Speed Sensor
91 Throttle Position Sensor
168 System Voltage
190 Engine Output Speed (EOS) Signal
248 CAT Data Link
269 Sensor Supply Voltage
627 Parking Brake Switch
689 TCS Left Brake Solenoid
690 TCS Right Brake Solenoid
700 Transmission Gear Position Sensor
701 Transmission Output Speed Sensor
702 Transmission Shift Lever Position Sensor
704 Brake System Pressure Switch
710 ARC Supply Solenoid
711 ARC Control Solenoid
712 ARC Lamp
713 Operator ARC On/Off Switch
714 ARC Pressure Switch
715 Retarder Pressure Switch
719 TCS Proportional Solenoid
966 TCS Lamp
967 Machine Application
1225 Left Rear Park Brake Pressure Sensor
1226 Right Rear Park Brake Pressure Sensor
1326 Location Code Incorrect
¹The CID is a diagnostic code that indicates which component
is faulty.
²The MID is a diagnostic code that indicates which electronic
control module diagnosed the fault.
Integrated Brake Control (MID 116)
CID Component
96 Fuel Level Sensor
177 Transmission Oil Temperature Sensor
248 Data Link
263 Sensor Power Supply
271 Action Alarm
324 Action Lamp
601 Brake Air Pressure Sensor
819 Display Data Link
821 Display Power Supply
830 Brake Oil Temperature Sensor
Caterpillar Monitoring System (MID No. 030)
Operator Mode Number
Service Meter 1
Odometer 2
Tachometer 3
Resettable Load Counter 4
Diagnostic Scrolling 5
Monitoring System Operator Modes
1
2
T
This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.
This indicates that the component has a wire connected to it that is connected to ground.
105-9344
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Pin
Socket
Fuse
Component
Part Number
Pin or Socket
Number
Receptacle
Plug
Wire, Cable, or Harness
Assembly Identification
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
Single Wire Ground
ConnectionConnector
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.
Harness And Wire Symbols
Electrical Schematic Symbols And Definitions
1 1
2 2
Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.
Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
325-A135 PK-14
AG-C4
111-7898
L-C12
3E-5179
C-C4
130-6795
** * *
*
Circuit
Number
Identification
Wire
Color
Wire
Gauge
AG-C3
130-6795
Harness identification letter(s) and a
serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.
200-L32 BK-14
325-A135 PK-14
Part Number For
Connector Assembly
Harness identification code
This example indicates
wire 135 in harness "AG".
©
All Rights Reserved Printed in U.S.A.
1999 Caterpillar

RENR3364-00
42Page,kwg
HARNESS & CABLE CHART
ID PART# ATCH LOC TYPE DESCRIPTION
A 179-8680 STD D10 HARNESS MAIN CAB
C 180-7431 STD C6 HARNESS ENGINE
E 170-1001 STD B13 HARNESS REAR CHASSIS
F 170-1005 STD C9 HARNESS EMSII CHASSIS
G 173-1069 STD F4 HARNESS DASH PANEL
H 170-1009 STD C10 HARNESS POWER
J 170-1000 STD C11 HARNESS MAIN CHASSIS
K 170-1007 STD C12 HARNESS CHASSIS XMSN
L 172-2359 STD D13 HARNESS CAB XMSN
M 172-6142 STD E7 HARNESS OVERHEAD
N 118-8580 ATT E5 HARNESS CAB A/C UNIT
P 172-6774 STD G3 HARNESS CEMS DASH PANEL
R 163-0956 ATT F13 HARNESS INTEGRATED BRAKING
T 170-1011 STD F1 HARNESS FRONT LIGHTS
V 117-2932 STD I11 CABLE ANTENNA COAX
W 173-1066 STD G9 WIRE AS. POWER DISTRIBUTION
Y 140-7834 STD A5 HARNESS AS. TURBO INLET JUMPER
AA 9G-0549 STD A6 CABLE POS TO NEG BATTERY
AE 170-1026 STD A6 CABLE NEG FR BATT TO DISC SW
AF 128-8479 STD B7 WIRE AS. A/C FAN JUMPER
AG 2A-7094 STD A8 CABLE POS SEC BATT TO RH BUS BAR
AH 180-9945 STD B14 HARNESS RIGHT REAR LIGHTS
AJ 8G-4090 STD A8 CABLE STARTER TO GND
AK 2A-7093 STD A8 CABLE SUPPL STER RLY TO RH BUS BAR
AL 109-4394 STD A7 CABLE SUPPL STER RELAY TO MOTOR
AM 2G-4177 STD A6 CABLE SUPPL STER MOTOR TO GND
AN 125-3565 STD A6 CABLE RH BUS BAR TO LH BUS BAR
AP 134-4410 ATT A6 CABLE PRE-LUBR RELAY TO MOTOR
AR 2G-4177 ATT A5 CABLE PRE-LUBR MOTOR TO GND
AT 2A-7098 STD A8 CABLE STARTER TO LH BUS BAR
AV 9G-0549 STD A7 CABLE POS TO NEG BAT
AW 170-1025 STD A6 CABLE NEG THIRD BATT TO DISC SW
AY 156-5733 ATT A13 HARNESS TRACTION CONTROL VALVE
CA 170-1024 STD A6 CABLE DISCONNECT SW TO GND
CC 4N-6580 STD B8 CABLE AUXILLARY STARTING
CE 116-9309 STD G4 WIRE AS. RETARDER LAMP DIVERSION
CF 120-9288 STD A11 HARNESS XMSN GEAR SW
CG 173-1067 STD F9 WIRE AS. MAIN RLY TO ALT BKR
CH 161-9845 ATT D15 HARNESS CAB PAYLOAD MONITORING
CJ 130-5998 STD B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION
CK 184-7424 STD C6 HARNESS ENG TO CAB SIDEWALL
CL 180-1497 ATT D1 HARNESS CHASSIS PAYLOAD
CM 139-0673 STD I10 HARNESS ELECTRIC LH WINDOW
CN 130-6614 ATT A9 HARNESS PRE-LUBR RELAY JUMPER
CP 132-6469 STD B2 HARNESS UNIT INJECTORS
CR 174-2851 STD H3 WIRE AS. CEMS CODE - 777DHA
CT 180-9945 STD C14 HARNESS LEFT REAR LIGHTS
CW 163-0957 ATT I1 HARNESS AUTOMATIC RETARDER VALVE
CX 150-4372 STD B6 HARNESS START AID
EC 118-7952 STD C5 HARNESS TURBO INLET SENSORS
EE 6S-1061 STD A8 CABLE TOP STARTER TO BOTTOM STARTER
FF 163-0954 STD G5 HARNESS CAB CEMS
GA 118-6753 STD A7 CABLE POS RR BATT TO RH BUS BAR
GG 2A-7098 STD A8 CABLE STARTER TO LH BUS BAR
HH 170-1012 STD B5 HARNESS GND LEVEL SHUTDOWN
JJ 179-9485 STD G9 HARNESS CIRCUIT BREAKER PANEL
KK 2G-5786 STD A7 CABLE TOP STARTER TO FRAME GND
LL 134-4411 ATT A8 CABLE PRE-LUBR RELAY TO STARTER
MM 7G-1060 STD C11 STRAP CAB GND TO CHASSIS GND
NN 9X-6315 STD A2 STRAP ECM GND STRAP
PP 153-7485 STD A1 WIRE AS. ALT GND
RR 170-1003 ATT B13 HARNESS TCS SENSORS
UU 160-5073 STD F7 HARNESS CENTER CONSOLE
YY 7I-4731 STD A8 WIRE AS. BOTTOM STARTER TO ENG GND
THIS SCHEMATIC IS FOR THE 776D AND 777D HIGH ALTITUDE
EMISSIONS UPDATE TRUCK.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
MACHINE WITH THE KEY AND ENGINE OFF AND THE
XMSN SHIFTER IN NEUTRAL.
200-J4 BK-14
200-J4 BK-14
200-J3BK-16
200-J4 BK-14
612-E1 GY-16
200-E2 BK-16
614-E3 PU-16
604-E4 OR-16
E750-E9 PU-16
126-E12 PK-16
126-E12 PK-16
E750-E9 PU-16
773-AY3GY-16
774-AY4YL-16
775-AY5BR-16
612-E11GY-16
200-E16BK-16
E750-E9PU-16
126-E12PK-16
612-E11 GY-16
200-E16 BK-16
231-CF1 BK-18
726-CF2 BU-18
725-CF3 GN-18
724-CF4 YL-18
723-CF5 OR-18
722-CF6 WH-18
721-CF7 BR-18
308-CF8 YL-18
922-K3 BR-16
703-K6 BU-16
704-K7 GY-16
705-K8 PK-16
709-K9 OR-16
710-K10 GN-16
J764-K18 BR-16
126-K17 PK-16
721-K11 BR-16
722-K12 WH-16
723-K13 OR-16
724-K14 YL-16
725-K15 GN-16
726-K16 BU-16726-K16 BU-16
725-K15 GN-16
724-K14 YL-16
723-K13 OR-16
722-K12 WH-16
721-K11 BR-16
126-K17 PK-16
703-K6BU-16
922-K23BR-16
704-K7GY-16
922-K22BR-16
705-K8PK-16
709-K9OR-16
J764-K18BR-16
710-K10GN-16
922-K3BR-16
703-K6BU-16
704-K7GY-16
705-K8PK-16
709-K9OR-16
710-K10GN-16
721-K11BR-16
722-K12WH-16
723-K13OR-16
724-K14YL-16
725-K15GN-16
726-K16BU-16
126-K17PK-16
J764-K18BR-16
726-K16BU-16
725-K15GN-16
724-K14YL-16
723-K13OR-16
710-K10GN-16
709-K9OR-16
704-K7GY-16
703-K6BU-16
922-K3BR-16
705-K8PK-16
J764-K18BR-16
126-K17PK-16
721-K11BR-16
722-K12WH-16
G705-K2GN-16
E790-K4PK-16
G704-K5YL-16
G704-K5YL-16
G705-K2GN-16
E790-K4PK-16
G705-K2GN-16
E790-K19PK-16
G704-K5YL-16
E790-K20PK-16
426-F1 BR-16
F975-F6 OR-16
446-F3 PU-16
201-F2 BK-16
447-F5 PK-16
472-F4 OR-16
201-F10 BK-16
201-F8 BK-16
F975-F6 OR-16
201-F7 BK-16
446-F3 PU-16
447-F5 PK-16
201-F9 BK-16
426-F1 BR-16
426-F1BR-16
201-F2BK-16
446-F3PU-16
472-F4OR-16
447-F5PK-16
F975-F6OR-16
200-CT6 BK-16
604-CT1 OR-16
200-CT7 BK-16
614-CT4 PU-16
612-CT3 GY-16
200-CT8 BK-16
612-AH3 GY-16
200-AH6 BK-16
604-AH1 OR-16
200-AH7 BK-16
614-AH4 PU-16
200-AH8 BK-16
604-CT1 OR-16
200-CT2 BK-16
612-CT3 GY-16
614-CT4 PU-16
604-AH1 OR-16
200-AH2 BK-16
612-AH3 GY-16
614-AH4 PU-16
799-CL17 WH-16
251-CL14 BK-16
861-CL18 PU-16
799-CL15 WH-16
251-CL12 BK-16
860-CL19 PK-16
799-CL17 WH-16
251-CL14 BK-16
861-CL18 PU-16
799-CL15 WH-16
251-CL12 BK-16
860-CL19 PK-16
251-CL13BK-16
861-CL18PU-16
860-CL19PK-16
635-CL8BU-16
636-CL10GN-16
858-CL6GY-16
859-CL3YL-16
799-CL11WH-16
799-CL16WH-16
251-CL13BK-16
859-CL3YL-16
858-CL6GY-16
635-CL8BU-16
636-CL10GN-16
860-CL19PK-16
861-CL18PU-16
799-CL15 WH-16
799-CL17 WH-16
251-CL14 BK-16
251-CL12 BK-16
859-CL3 YL-16
799-CL17 WH-16
799-CL16 WH-16
799-CL15 WH-16
858-CL6 GY-16
251-CL14 BK-16
251-CL13 BK-16
251-CL12 BK-16
799-CL11 WH-16
635-CL8 BU-16
636-CL10 GN-16
251-CL2 BK-16
859-CL3 YL-16
799-CL4 WH-16
251-CL5 BK-16
858-CL6 GY-16
799-CL7 WH-16
635-CL8 BU-16
799-CL9 WH-16
636-CL10 GN-16
J767-RR2 GY-16
767-RR4 WH-16
769-RR7 BU-16
767-RR6 WH-16
769-RR7 BU-16
769-RR7 BU-16
J765-J33BU-16
J765-J33 BU-16
306-H1GN-16
109-H3OR-04
727-H5GN-16
101-H4RD-04
462-H13YL-16
306-H1GN-16
462-H13YL-16
109-H3OR-04
101-H4RD-04
727-H5GN-16
J767-RR1 GY-16
J765-E7 BU-16
J765-E7BU-16
J764-K1 BR-16
J764-K1BR-16
J764-K1BR-16
J764-K1 BR-16
922-K21BR-16
337-H11WH-16
101-H4 RD-04
200-H14 BK-16
137-H12 OR-12
CBL-AL1 RD-00
200-H9 BK-16
306-H1 GN-16
101-H16 RD-10
200-H9BK-16
200-H10BK-16
109-H3 OR-04
727-H5 GN-16
200-H15BK-16
CBL-CC1 RD-00
CBL-CC2 BK-00
CBL-CC2BK-00
CBL-AM1 BK-00
101-H16RD-10
109-H3OR-04
CBL-KK1 BK-00
CBL-AA1 RD-00 CBL-AE1 BK-00
CBL-AP1 RD-00 CBL-AR1 BK-00
337-H11WH-16
314-H17 PU-10
337-H11 WH-16
200-H10 BK-16
CBL-AK1 RD-00
WH-16
WH-16
WH-16
WH-16
122-J1BU-16
122-J1 BU-16
J767-J20GY-16
J767-J20GY-16
H428-J6GY-16
H428-J6GY-16
H428-J6 GY-16
H429-J7 BU-16
H429-J7BU-16
H429-J7BU-16
J765-J16 BU-16
J765-J16 BU-16
E750-J15 PU-16
E750-J15 PU-16
E750-J15PU-16
E750-J15PU-16
C985-J31BU-16
C985-J31BU-16
C985-J31 BU-16
769-J24 BU-16
769-J24BU-16
769-J24BU-16
773-J26GY-16
773-J26 GY-16
774-J27 YL-16
774-J27YL-16
774-J27YL-16
775-J28BR-16
775-J28BR-16
775-J28 BR-16
770-J25 GN-16
770-J25GN-16
770-J25GN-16
728-J14BU-16
728-J14BU-16
614-J13PU-16
614-J13PU-16
614-J13 PU-16
614-J13 PU-16
612-J12 GY-16
612-J12 GY-16
767-J17WH-16767-J17WH-16
767-J17 WH-16
606-J11GY-16
606-J11GY-16
606-J11 GY-16
606-J11 GY-16
605-J10 YL-16
605-J10 YL-16
605-J10YL-16
126-J2PK-16
126-J2PK-16
604-J9OR-16
604-J9OR-16
604-J9 OR-16
604-J9 OR-16
728-J14 BU-16
122-J1BU-16
605-J10YL-16
773-J26GY-16
987-J32WH-16
E790-J29PK-16
K952-J30BR-16K952-J30BR-16
K952-J30 BR-16K952-AY9 BR-16
J767-AY6 GY-16
J767-AY7 GY-16
J767-RR3 GY-16
767-RR6 WH-16
J767-RR3 GY-16
J767-AY6GY-16
K952-AY10BR-16
K952-AY11BR-16
K952-AY12BR-16
C985-AY13BU-16
C985-AY14 BU-16
C985-AY15 BU-16
H429-AY2 BU-16
H428-AY1 GY-16
H429-AY2 BU-16
H428-AY1 GY-16
J767-AY7GY-16
C985-AY13 BU-16
506-J8PU-16
506-J8 PU-16
506-J8PU-16
CBL-CA1 BK-00
CBL-AK1 RD-00
CBL-EE1 BK-00
CBL-CC1 RD-00
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NOT USED ON MACHINES WITH AUTOMATIC RETARDER
200-H6BK-08
200-H6 BK-08
J767-AY8 GY-16
775-AY5 BR-16
774-AY4 YL-16
773-AY3 GY-16
J767-J20 GY-16
J767-J23 GY-16
J767-J21 GY-16
L918-J35GN-16
126-J34 PK-16
126-J18 PK-16126-J18 PK-16
J765-J19BU-16
200-J5 BK-16
200-J22 BK-16
612-J36GY-16
612-J36GY-16
612-J37 GY-16
200-J38 BK-16
614-E8 PU-16
J765-E7 BU-16
604-E4 OR-16
200-E2 BK-16612-E1 GY-16
604-E13 OR-16
200-E14 BK-16
612-E15 GY-16
614-E17 PU-16
605-E5 YL-16
604-E18 OR-16
200-E19 BK-16
612-E20 GY-16
614-E21 PU-16
606-E6 GY-16
614-E10 PU-16
612-E20 GY-16
604-E18 OR-16
200-E19 BK-16
614-E10 PU-16
614-E21 PU-16
606-E6 GY-16
614-E8 PU-16
604-E22 OR-16
604-E26 OR-16
200-E23 BK-16
200-E27 BK-16
614-E24 PU-16
614-E28 PU-16
605-E5 YL-16 605-E30 YL-16
605-E30 YL-16
606-E31 GY-16
606-E31 GY-16
606-E29 GY-16
605-E25 YL-16
605-E25 YL-16
614-E24 PU-16
200-E23 BK-16
604-E22 OR-16
604-E26 OR-16
200-E27 BK-16
614-E28 PU-16
606-E29 GY-16
604-E13 OR-16
614-E17 PU-16
200-E14 BK-16
612-E15 GY-16
509-M22 WH-16
508-M21 PU-16
200-M16 BK-16
113-M6 OR-16
A513-M28 PK-16
135-M10 BU-16
512-M24 GN-16
511-M23 BR-16
508-M21 PU-16
509-M22 WH-16
511-M23 BR-16
512-M24 GN-16
103-M2 YL-14
200-M15 BK-16
602-M29 WH-16
200-M16 BK-16
113-M6 OR-16
A513-M28 PK-16
135-M10 BU-16
103-M2 YL-14
200-M15 BK-16
103-M3 YL-16
113-M5 OR-14
200-M13 BK-14
200-M14 BK-16
135-M9 BU-16
A513-M28 PK-16 ANTENNA-V1 COAX
103-M1 YL-14
113-M4 OR-16
135-M11 BU-16
120-M7 YL-16
200-M12 BK-16
120-M7 YL-16
201-M19 BK-16
201-M19 BK-16
410-M20 WH-16
410-M20 WH-16
200-M16 BK-16
103-M2 YL-14
201-M19 BK-16
135-M10 BU-16
113-M6 OR-16
103-M3 YL-16
987-M36 WH-16
M728-M35 WH-16
126-M8 PK-16
126-M8 PK-16
537-M27 GN-16
605-M30 YL-16
605-M30 YL-16
606-M31 GY-16
606-M31 GY-16
614-M32 PU-16
614-M32 PU-16
537-M25 GN-16
537-M25 GN-16
614-M33 PU-16
987-M36 WH-16
M728-M35 WH-16
200-M18 BK-16
200-M18 BK-16
200-M17 BK-16
200-M17 BK-16
410-M20 WH-16
201-M19 BK-16
ANTENNA-V1 COAX
614-M34 PU-16
537-M26 GN-16
200-M15 BK-16
250-CH2 BK-16
250-CH2 BK-16
250-CH2 BK-16
250-CH2 BK-16
710-CH4 GN-16
707-CH13 PU-16
818-CH22 BR-16
818-CH22 BR-16
818-CH22 BR-16
818-CH22 BR-16
819-CH23 GY-16
819-CH23 GY-16
819-CH23 GY-16
819-CH23 GY-16820-CH24 BU-16
820-CH24 BU-16
820-CH24 BU-16
820-CH24 BU-16
635-CH7BU-16
636-CH10 GN-16
635-CH8 BU-16
635-CH8BU-16
636-CH11GN-16
636-CH11 GN-16
635-CH9 BU-16
635-CH9 BU-16
635-CH9 BU-16
635-CH9BU-16
636-CH12GN-16
636-CH12 GN-16
636-CH12 GN-16
636-CH12 GN-16
251-CH3 BK-16
251-CH5 BK-16
251-CH5BK-16
251-CH6 BK-16
251-CH6 BK-16
858-CH25GY-16
858-CH25 GY-16
859-CH26 YL-16
859-CH26YL-16
860-CH27PK-16
860-CH27 PK-16
861-CH28 PU-16
861-CH28PU-16
863-CH29 BU-16
863-CH29 BU-16
864-CH30 BR-16
864-CH30 BR-16
865-CH31 GY-16
865-CH31 GY-16
867-CH33 PU-16
867-CH33 PU-16
866-CH32 PK-16
866-CH32 PK-16
891-CH34 BU-16
799-CH18 WH-16
799-CH15 WH-16
799-CH20 WH-16
799-CH20 WH-16
799-CH20 WH-16
799-CH20 WH-16
799-CH17 WH-16
799-CH17 WH-16
799-CH17 WH-16
799-CH17WH-16
799-CH19WH-16
799-CH19 WH-16
799-CH19 WH-16
799-CH19 WH-16
891-CH34 BU-16
707-CH13 PU-16
710-CH4 GN-16
250-CH2 BK-16
861-CH28 PU-16
818-CH22 BR-16
820-CH24 BU-16
819-CH23 GY-16
891-CH34 BU-16
860-CH27 PK-16
863-CH29 BU-16
858-CH25 GY-16
859-CH26 YL-16
865-CH31 GY-16
866-CH32 PK-16
710-CH4 GN-16
867-CH33 PU-16
707-CH13 PU-16
864-CH30 BR-16
636-CH12 GN-16
636-CH11 GN-16
251-CH5 BK-16251-CH3 BK-16
635-CH9 BU-16
799-CH18 WH-16
251-CH5 BK-16
636-CH11 GN-16
636-CH12 GN-16
799-CH16 WH-16
799-CH16WH-16
799-CH21WH-16
799-CH21 WH-16
799-CH16 WH-16
799-CH16 WH-16
799-CH15 WH-16
799-CH21 WH-16
454-CE1 GN-16
109-CG1 OR-6
123-CE2 WH-16
109-CG1OR-6
NOTE B
201-CR1 BK-16
201-CR2 BK-16
201-CR3 BK-16
M901-R8YL-16
893-R9GN-16
892-R3BR-16
J767-R16GY-16
K985-R13BR-16
K986-R14PK-16
J766-R30PU-16
775-R10BR-16
774-R11YL-16
769-R26BU-16
700-R19PK-16
773-R17GY-16
450-R25YL-16
770-R23GN-16
767-R24WH-16
K952-R7BR-16
K992-R21 PU-16
J766-R32 PU-16
454-R4 GN-16
K988-R12 WH-16
K989-R18 BU-16
K991-R20 OR-16
K988-R12WH-16
K989-R18BU-16
K991-R20OR-16
K927-R22 BU-16
J766-R15PU-16
M901-R8YL-16
893-R9GN-16
892-R3BR-16
J767-R16GY-16
K985-R13BR-16
K986-R14PK-16
775-R10BR-16
774-R11YL-16
769-R26BU-16
700-R19PK-16
773-R17GY-16
450-R25YL-16
770-R23GN-16
767-R24WH-16
K952-R7BR-16
K992-R21PU-16
454-R4GN-16
176-R29OR-16
176-R1OR-16
176-R6OR-16
A254-R2BK-16
A254-R5BK-16
K927-CW10BU-16
K927-CW11BU-16
J766-CW12PU-16J766-CW9PU-16
J766-CW8 PU-16
K927-R22BU-16
A254-R27 BK-16
176-R28OR-16
176-R28OR-16
176-R1OR-16
A254-R2BK-16
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200-CM5 BK-16
200-CM4 BK-16
185-CM1 YL-16
200-CM2 BK-16
A500-CM12 GN-16
A589-CM11 OR-16
185-CM1 YL-16
185-CM3 YL-16
A500-CM12 GN-16
A589-CM11 OR-16
200-CM10 BK-16
STRAP-NN1 BK-14
CBL-PP1 BK-02
513-C74 OR-14
522-C58 WH-14
513-C76 OR-14
521-C27 YL-14
109-C116 OR-04
513-C72OR-14
522-C64WH-14
450-C22YL-18
202-C78BK-18
481-C19GN-18
202-C81BK-18
452-C4PU-18
109-C116OR-04
201-C2BK-18
K983-C11BU-18
452-C4PU-18
481-C19GN-18
450-C22YL-18
522-C21WH-14
521-C27YL-14
403-C28GN-18
F708-C23YL-18
229-C33BK-14
229-C32BK-14
229-C33BK-14
A702-C80PU-16
A707-C79PU-16
A704-C77GN-16
A705-C75BU-16
A706-C73GY-16
A703-C71BR-16
F703-C70GY-18
A746-C69PK-18
A708-C68BR-16
F729-C67GN-16
A747-C66GY-18
F700-C65BU-18
F728-C63BR-16
E795-C44YL-18
A751-C61YL-18
996-C45GN-18
F727-C57BU-16
995-C56BU-18
E796-C48GN-16
999-C49WH-18
E799-C54BR-18
F732-C50PK-18
F726-C53YL-16
F704-C51OR-18
229-C32BK-14
113-C7OR-14
F710-C15BR-18
F717-C30YL-18
F720-C29GN-18
892-C6BR-18
150-C1RD-14
150-C3RD-14
F707-C20WH-18
F702-C10GN-18
E794-C25YL-18
E793-C26BU-18
F721-C14GY-18
994-C55GY-18
993-C43BR-16
997-C47OR-16
A700-C8OR-18
893-C5GN-18
A700-C46OR-18
998-HH2 BR-16
F716-HH3 WH-16
F715-HH1 PU-16
F715-C31PU-16
F716-C34WH-16
F715-C31PU-16
F716-C34WH-16
109-CK28OR-04
150-CK1RD-14
150-CK1RD-14
150-CK3RD-14
150-CK3RD-14
201-CK2BK-16
201-CK2BK-16
452-CK4PU-16
452-CK4PU-16
892-CK6BR-16
892-CK6BR-16
893-CK5GN-16
893-CK5GN-16
A700-CK8OR-16
A700-CK8OR-16
998-CK9BR-16
998-CK9BR-16
F702-CK10GN-16
F702-CK10GN-16
F709-CK13BU-16
F709-CK13BU-16
F721-CK14GY-16
F721-CK14GY-16
F710-CK15BR-16
F710-CK15BR-16
317-CK16YL-16
317-CK16YL-16
F975-CK17OR-16
F975-CK17OR-16
481-CK19GN-16
481-CK19GN-16
F707-CK20WH-16
F707-CK20WH-16
522-CK21WH-16
522-CK21WH-16
113-CK7OR-16
113-CK7OR-16
450-CK22YL-16
450-CK22YL-16
J765-CK23BU-16
J765-CK23BU-16
E794-CK24YL-16
E794-CK24YL-16
E793-CK25BU-16
E793-CK25BU-16
521-CK26YL-16
521-CK26YL-16
403-CK27GN-16
403-CK27GN-16
F720-CK11GN-16
F720-CK11GN-16
F717-CK12YL-16
F717-CK12YL-16
A701-C62GY-16
200-CK18BK-16
200-CK18BK-16
998-HH2 BR-16
F716-HH3 WH-16
F715-HH1 PU-16
F704-C51OR-18
F726-C53YL-16
E799-C54BR-18
994-C55GY-18
995-C56BU-18
F727-C57BU-16
A751-C61YL-18
A701-C62GY-16
F728-C63BR-16
F700-C65BU-18
A747-C66GY-18
F729-C67GN-16
A708-C68BR-16
A746-C69PK-18
F702-C10GN-18
F703-C70GY-18
A703-C71BR-16
A706-C73GY-16
A705-C75BU-16
A704-C77GN-16
A707-C79PU-16
A702-C80PU-16
A707-C79PU-16
F728-C90BR-16
A705-C75BU-16
F728-C89BR-16
A703-C71BR-16
F726-C88YL-16
F726-C87YL-16
A701-C62GY-16
A708-C68BR-16
F729-C83GN-16
A706-C73GY-16
F729-C84GN-16
A704-C77GN-16
F727-C85BU-16
A702-C80PU-16
F727-C86BU-16
A708-C68 BR-16
A706-C73 GY-16
F729-C67 GN-16
A704-C77 GN-16
A702-C80 PU-16
F727-C57 BU-16
A701-C62 GY-16
F726-C53 YL-16
A703-C71 BR-16
A705-C75 BU-16
F728-C63 BR-16
A707-C79 PU-16
997-EC1OR-16
993-EC4BR-16
997-EC2OR-16
993-EC5BR-16
A700-C93OR-18
F703-C70GY-18
A700-C94OR-18
F704-C51OR-18
997-C9OR-16
993-C99BR-16
A747-C66GY-18
997-C12OR-16
993-C98BR-16
A746-C69PK-18
997-C36OR-16
993-C82BR-16
E795-C44YL-18
997-C16OR-16
993-C97BR-16
994-C55GY-18
997-C112OR-16
993-C96BR-16
E796-C48GN-16
997-C113OR-16
993-C101BR-16
A751-C61YL-18
997-C114OR-16
993-C115BR-16
995-C56BU-18
996-C45GN-18
999-C49WH-18
F709-C13BU-18
F721-C14GY-18
E793-C26BU-18
E794-C25YL-18
F702-C10GN-18
F708-C23YL-18
893-C5GN-18
892-C6BR-18
F720-C29GN-18
F717-C30YL-18
F710-C15BR-18
113-C7OR-14
150-C1RD-14
150-C3RD-14
F707-C20WH-18
E793-C26BU-18
F715-C31PU-16
892-C6BR-18
150-C3RD-14
229-C32BK-14
150-C1RD-14
E794-C25YL-18
F716-C34WH-16
893-C5GN-18
229-C33BK-14
F717-C30YL-18
F721-C14GY-18
F707-C20WH-18
113-C7OR-14
F720-C29GN-18
F708-C23YL-18
993-C43BR-16
E795-C44YL-18
996-C45GN-18
F709-C13BU-18
A700-C46OR-18
997-C47OR-16
E796-C48GN-16
999-C49WH-18
F732-C50PK-18
F710-C15BR-18
150-C1RD-14
201-C2BK-18
150-C3RD-14
452-C4PU-18
893-C5GN-18
892-C6BR-18
113-C7OR-14
A700-C8OR-18
F702-C10GN-18
F709-C13BU-18
F721-C14GY-18
F710-C15BR-18
K983-C11BU-18
481-C19GN-18
F707-C20WH-18
522-C21WH-14
450-C22YL-18
F708-C23YL-18
E794-C25YL-18
E793-C26BU-18
521-C27YL-14
403-C28GN-18
F720-C29GN-18
F717-C30YL-18
A700-C95OR-18
F732-C50PK-18
F700-C65BU-18
E799-C54BR-18
F715-C31PU-16
F716-C34WH-16
NOTE C
403-C28 GN-18
F723-C38 PK-18
F723-C38PK-18
F723-C38PK-18
F724-C35PU-18
F724-C35 PU-18
F724-C35PU-18
E799-C92BR-18
E799-C91BR-18
F701-C59BR-18
F701-C59BR-18
F701-C59BR-18
E799-C91 BR-18
A700-C8OR-18
201-C2BK-18
K983-C11BU-18
317-C18YL-18
317-C18 YL-18
F714-EC8PK-16
F713-EC7OR-16
F714-C52PK-18
F714-C52PK-18
F714-C52 PK-18
997-EC3OR-16
993-EC6BR-16
NOTE C
998-C103BR-16
998-C103BR-16
998-C102BR-16
998-C102BR-16
998-C107BR-16
998-C107 BR-16
998-C106 BR-16
998-C106BR-16
998-C111BR-16
998-C111BR-16
998-C111 BR-16
998-C100BR-16
998-C104BR-16
998-C104BR-16
998-C105BR-16
998-C105BR-16
998-C42BR-16
998-C42 BR-16
998-C110 BR-16
998-C110 BR-16
998-C108 BR-16
998-C108BR-16
998-C103BR-16
993-C39 BR-16
997-C24 OR-16
200-C40BK-16
200-C40BK-16
317-C18YL-18
998-C111BR-16
F709-C13BU-18
998-C110BR-16
F713-C60OR-18
F713-C60OR-18
F713-C60 OR-18
F725-C37WH-18
F725-C37 WH-18
F725-C37WH-18
412-C41BU-18
412-C41 BU-18
412-C41BU-18
998-C100BR-16
998-C42BR-16
F718-CK29BU-16
F718-CK29BU-16
F705-C118PK-18
F705-C118PK-18
F705-C118PK-18
F705-C118PK-18
F719-C120BR-18
F719-C120 BR-18
F719-C120BR-18
F722-C119OR-18
F722-C119 OR-18
F722-C119OR-18
412-C41 BU-18
F725-C37 WH-18
998-C106 BR-16
998-C107 BR-16
F722-C119 OR-18
F719-C120 BR-18
998-C108 BR-16
F725-C37WH-18
F722-C119OR-18
F719-C120BR-18
412-C41BU-18
998-C102BR-16
605-T8YL-16
619-T16GN-14
611-T10PU-14
614-T13PU-16
606-T9GY-16
200-T1BK-14
619-T17 GN-14
200-T3 BK-14
611-T11 PU-14
200-T4 BK-14
611-T12 PU-14
200-T6 BK-14
619-T18 GN-14
200-T5 BK-14
614-T14 PU-16
605-T8 YL-16
200-T2 BK-16
200-T7 BK-16
606-T9 GY-16
614-T15 PU-16
J765-J33BU-16
612-J37GY-16
612-J12GY-16
J765-J16BU-16
126-J18PK-16
614-E3 PU-16
CBL-AW1 BK-00
CBL-GG1RD-00
101-H2 RD-10
304-H18WH-10
CBL-GG1 RD-00
CBL-YY1 BK-4
306-H7 GN-16
306-H8 GN-16
CBL-AV1 RD-00
CBL-AN1 RD-000
CBL-AG1 RD-00
CBL-GA1RD-00
CBL-LL1 RD-00
CBL-AP1 RD-00
CBL-LL1RD-00
CBL-AT1 RD-00
J765-A26 BU-16
J765-A26BU-16
J765-A26BU-16
J765-A26 BU-16
200-H19 BK-16
200-H19BK-16
306-H8 GN-16
200-H19 BK-16
337-CN1 WH-16
200-CN2 BK-16
CBL-AL1 RD-00
799-CL16WH-16
799-CL11WH-16
799-CL1 WH-16
103-JJ6YL-14
103-JJ6YL-14
103-JJ63YL-14
103-JJ63YL-14
958-JJ64YL-16
958-JJ64YL-16
958-JJ65YL-16
958-JJ65YL-16
308-JJ54 YL-16
103-JJ5 YL-14
101-A1RD-04
102-A4 BU-16
112-JJ66 PU-14
506-A113PU-16
J765-A200BU-16
537-A122 GN-16
103-A29YL-14
322-A31GY-16
J765-J19BU-16
200-J3 BK-16
J765-J33 BU-16
728-J14 BU-16
103-A149YL-14
322-A173GY-16
767-RR5 WH-16
770-RR8 GN-16
770-RR8 GN-16
STRAP-MM1
F730-C122GY-16
F730-C123GY-16
F730-C121 GY-16
F730-C121GY-16
F730-C121GY-16
A711-C124PU-16
A711-C124PU-16
A711-C124PU-16
A709-C125OR-16
A709-C125OR-16
A709-C125OR-16
A709-C125 OR-16
A711-C124 PU-16
A710-C126GY-16
A710-C126GY-16
A710-C126GY-16
A712-C127BR-16
A712-C127BR-16
A712-C127BR-16
F731-C129OR-16
F731-C130OR-16
F731-C128 OR-16
F731-C128OR-16
F731-C128OR-16
A710-C126 GY-16
A712-C127 BR-16
NOTE C: NOT USED
337-C133WH-16
337-C133WH-16
337-C133WH-16
200-C132 BK-16
200-C131 BK-16
200-C17BK-16
200-C17 BK-16
E729-C109GN-18
E729-C109GN-18
E729-C109 GN-18
202-C134BK-18
202-C134BK-18
NOTE C
F718-C117BU-18
F718-C117BU-18
F718-C117BU-18
F718-C117BU-18
997-Y1OR-16
997-Y1 OR-16
993-Y2BR-16
993-Y2 BR-16
F713-Y3OR-16
F713-Y3 OR-16
F714-Y4PK-16
F714-Y4 PK-16
H70
H70
H69
H69
H69
H68
H68
H68
H67
H67 H67
H67H67
H67H67
H67 H67
H67
H67H58
H58
H58H58
H58H58
H58H58
H66
H66
H65
H65
H61
H60
H60
H61
H60
H61
H60
H60 H61
H62
H62
H63
H64
H64
H59
H59
H49
H49
H49
H49
J766-G79 PU-18
H54
H54
H53
H53
H46
H46
H26
H26
H46
H46
H46H46
H46
H46
H26
H26H26
H26
H47
H47
H48 H48
H48 H48
H51
H51H51
H51H51
H51H51
H45
H45H45
H45H45
H45
H43
H43
H43H43
H40
H24
H52
H40
H24
H40H40
H40H40
H40
H40
H9
H9
H9
H37H37
H37
H52
H52
H28
H28
H28H28
H28H28
H28 H28
H24
H24
H24H24
H24
H24
H56
H39
H22
H55
H55
H22
H22H22
H22
H39
H39H39
H39
H39
H56
H56
H32
H32
H32
H32
201-CR4 BK-16
H23
H20
H20
H23
H23
H20
H23
H23
H20
H20
H20H20
H57
H57
H57
H50
H55
H50
H50
H55
H50
H50
H21
H21H21
H21
H21
H12
H12H12
H19
H12
H12
H12
H38
H38
H38 H38
H42
H42
H41H41
H41
H41
H25
H25H25
H25 H25
H33
H34
H34
H33
H34
H33
H34
H34
H33
H33
H31
H31
H29
H29
H29 H27
H27H27
H27H27
H35
H35
H35
H31H31
H31
H30
H30
H30
H19H19
H18
H18
H18
H36
H36H36
H13
H13
H14
H16
H16
H14
H14
H13
H17H17
H17
H15
H15
H15
H4H4
H4
H4 H4
H3
H5
H6
H3
H5
H3
H6
H6
H5
H5
H10
H10H10
H10
H2 H2
H2
H8 H44H8
H8
H8
H7
H1
H7
H7
H1
H1
H1
H7
H11H11
H44
H44
317-CX1 YL-16
200-CX2 BK-16
998-AF1 BR-16
H71
H71
H71
138-CH1 GN-16
138-CH1GN-16
138-CH1 GN-16
138-CH1 GN-16
138-CH1 GN-16
I
H
I
A
B
C
D
E
F
G
H
I
A
B
C
D
E
F
G
123456789101112131415
123456789101112131415
GY
PU
BR
RED
WHITE
ORANGE
YELLOW
PINK
ABBREV COLOR
BLACK
GRAY
PURPLE
BROWN
DESCRIPTIONSYMBOL
CONNECTOR
ELECTRICAL CONNECTION
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
BLADE, SPADE, RING,
OR SCREW TERMINAL
BK
PK
YL
OR
WH
RD
GN
BU
GREEN
BLUE
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ATCH WIRE, CABLE,
COMPONENT
L# CIRCUIT GROUPING
DESIGNATION
GY
PU
BR
RED
WHITE
ORANGE
YELLOW
PINK
ABBREV COLOR
BLACK
GRAY
PURPLE
BROWN
CONNECTOR
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
BLADE, SPADE, RING,
OR SCREW TERMINAL
BK
PK
YL
OR
WH
RD
GN
BU
GREEN
BLUE
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ATCH WIRE, CABLE,
COMPONENT
L# CIRCUIT GROUPING
DESIGNATION
OPERATOR STATION
OPERATOR STATION
OPERATOR STATION
OPERATOR STATION OPERATOR STATION
OPERATORSTATIONOPERATORSTATION
OPERATOR STATION
OPERATOR STATION
GROUND
GND VERIFY
GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1
10
9
8
7
6
5
4
3
2
1
+V
TRANSMISSION
GEAR
SWITCH
1188471
9W3089
CF-C1
J
H
A
B
C
D
E
I
F
G
5S3657
CF-C2
7D1962
K-C5
8N1518
H-C1
SUPPL
STER
RELAY
3E0154
MOTOR
SECONDARY
STER
MOTOR
1164531
10A
3K-8782
FUSE
PK-18
BK-18
FUEL LEVEL
SENDER
1398667
BRAKE
OVERSTROKE
SWITCH
7V5647
BK
RD
RH RED
PAYLOAD
LAMP
8T9683
BK
RD
RH GREEN
PAYLOAD
LAMP
8T9684
GROUND
+V
SIGNAL
LH WHEEL
SPEED
SENSOR
3T2469
GROUND
+V
SIGNAL
RH WHEEL
SPEED
SENSOR
3T2469
START
RELAY
1183534
H-P4
BK-18
BK-18
BAT
S
LOWER
STARTER
NEGPOS
12V BATTERY
9X9730
AA-P5
NEGPOS
12V BATTERY
9X9730
AA-P7
AUX START
RECEPTACLE
MOTOR
PRE-LUBR
MOTOR
2G6158
1
2
K-C2
7N9738
1
2
K-C3
7N9738
1
2
H-C111
1552269
F-C3
3E3367
A
B
C
1
2
F-C2
3E3361
1
2
CL-C1
1552252
3
4
5
6
7
8
9
10
11
12
CL-C6
7N9738
1
2
CL-C7
7N9737
1
2
BUS
BAR
8C6358
CT-C2
1042921
A
B
C
1
2
CT-C1
3E3382
3
4
5
6
1
2
AH-C4
1552273
1
2
CT-C4
1552273
CT-C3
1042921
A
B
C
1
2
AH-C1
3E3382
3
4
5
6
AH-C2
1042921
A
B
C
AH-C3
1042921
A
B
C
1
2
3
AY-C3
7N7781
1
4
2
3
AY-C2
7N8204
F-P2
1187226
+8V
GROUND
SIGNAL
OR-18
BK-18
WH-18
BRAKE OIL
TEMP
SENSOR
1187226
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
F-C5
9X7146
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
K-C7
7X6222
1
2
K-C9
1552269
1
2
K-C8
1552269
1
2
K-C4
7N9738
1
2
AY-C1
3E3388
3
4
5
6
7
8
DISCONNECT
SWITCH
7N0718
AE-P1
BK OIL DIV SOL
3E2273
GN-18
GN-18
BK-18
BK-18
T
BK OIL DIV TEMP SW
3E6449
GN-18
GN-18
EXHAUST DIV SOL
1013430
1
2
J-C10
7N9738
J-C4
1698670
A
B
C
1
2
J-C7
1552269
1
2
J-C6
1552273
3
4
5
6
J-C11
1552264
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
J-C1
9X7144
1
2
J-C12
1552269
1
2
E-C1
3E5179
3
4
5
6
7
8
9
10
11
12
1
2
3
E-C5
7N7781
1
2
E-C6
1552269
E-C2
1552273
E-C3
1552273
1
2
E-C7
1552272
3
4
1
2
E-C8
1552272
3
4
LH SPEAKER
6T7695
+
-
RH SPEAKER
6T7695
+
-
LEFT SPKR -
LEFT SPKR +
GROUND
+ BATTERY (24V)
+ BATTERY (MEMORY)
+ BATTERY (12V)
RIGHT SPKR -
RIGHT SPKR +
ANTENNA
AM/FM
RADIO
1736530
1736532
WH/BK BR/BK
WH/GN
BK
BU
YL
RD
GY/BK VI/BK
GY/VI
BK-18
RD-18
3E6328
ACTION
ALARM
(MONITOR)
WH-18
BK-18
DOME
LAMP
7N9943
8C9678
M-P5
RD-18
DOOR
SWITCH
9D4068
+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
GROUND
+12 V SWITCHED OUT
+12 V MEMORY OUT
24V - 12V
5A CONVERTER
1191733
M-P7
ANTENNA
9W-3072
1
2
M-C6
3E3364
1
2
M-C2
3E3360
M-C4
7N7781
1
2
3
1
2
M-C5
3E3384
3
4
5
6
7
8
1
2
M-C3
3E3378
3
4
5
6
1
2
M-C1
3E5175
3
4
5
6
7
8
9
10
11
12
2
3
EXH DIVERTER SW
1701315
1
HAZARD SW
1655957
6
3
2
5
A
B
1
2
3
4
5
6
C
DM-C8
3E-7996
A
B
1
2
3
4
5
6
C
D
M-C7
3E-7996
+24V IN
GROUND
RED LAMP
GREEN LAMP
LINK GND
XMSN SPD
LF STRUT PRESS
RF STRUT PRESS
LR STRUT PRESS
RR STRUT PRESS
TX LCD OUT
LCD CLOCK
TX OUT
TX KEY OUT
RX IN
NEUTRAL
LCD LATCH
TEST/SET
MODE
BED RAISE
9X6846
TPMS
CONT
PAYLOAD
MONITOR
+ BATTERY
GROUND
+24V OUT
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
MODE
GN-18
BK-18
WH-18
BU-18
BR-18
GY-18
PK-18
PU-18
MONITOR
PAYLOAD
OPERATOR
DISPLAY
9X6847
CH-C1
8N1525
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
A
B
C
D
E
9D3374
CH-C2
PAYLOAD
DOWNLOAD
PORT
1
2
3
4
5
6
7
8
CH-C7
9G3675
CH-C5
7N9738
1
2
CH-C6
7N9737
1
2
1
2
CH-C4
3E3379
3
4
5
6
CH-C3
3E7990
1
2
CE-C1
3E3373
3
4
1
2
3
4
5
6
CR-C2
3E3382
+BATTERY
J1 J2
-BATTERY
CATDATALINK-
RETARDERACTIVE
-BATTERY
+BATTERY
SOLENOIDRETURN
TCSACTIVELAMP
CATDATALINK+
TCSRIGHTSOL
TCSLEFTSOL
ARCAIRCONTROL
ARCON/OFFSW
ARCON/OFFSW
SENSORGROUND
SENSORGROUND
TCSSERVOSOL
ARCAIRSUPPLY
TCSSYSTEMTEST
ARCPRESSSW
LOCATIONCODE1
LOCATIONCODE0
MANUALRETSW
UNUSED
UNUSED
UNUSED
UNUSED
LOCENABLE(+BAT)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
LOCATIONCODE2
UNUSED
UNUSED
+BATTERY
UNUSED
SOLENOIDRETURN
LHPARKBKSNSR
RHPARKBKSNSR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
12VPOWER
UNUSED
UNUSED
+10VPOWER
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RRWHEELSPDSEN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
ENGINESPEEDSEN
UNUSED
UNUSED
LRWHEELSPDSEN
UNUSED
UNUSED
INTEGRATED
BRAKING
CONTROL (IBC)
1646899 ARC
1646900 TCS
1646898 ARC/TCS
1
2
CW-C5
7N9738
1
2
CW-C4
7N9738
1
2
3
4
5
6
7
8
CW-C1
3E3388
1
2
CW-C3
3E3373
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
R-C2
3E6287
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
R-C1
1010205
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
R-C3
9X0146
R-C4
3E3385
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
FF-C1
9X0146
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
FF-C2
7X6222
FF-C3
9X7145
ST
ON
OFF
B
S
C
R KEY
START
SWITCH
1107887
BLOWER SW
1570217
B
6
5
4
3
2
9W0335
+24V
CIGAR LIGHTER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
G-C2
1130580
1
2
G-C1
1698671
3
4
G-C22
3E3375
A
B
1
2
3
4
5
6
C
D
G-C11
3E-7996
2
3
SUPPL STER SW
1701331
A
B
1
2
3
4
5
6
C
D
G-C10
3E-7996
2
3
A/C ON SW
1701328
2
3
CATERPILLAR
MONITORING
SYSTEM
MODE SW
1701307
A
B
1
2
3
4
5
6
C
D
G-C5
3E-7996
2
3
TCS TEST SW
1701301
2
3
AUTO RETARDER SW
1701326
1
RH BACKLTG LAMP
1636508
+
-
LH BACKLTG LAMP
1636508
+
-
RH TURN IND LAMP
1631879
-
+
EMSII ACTION LAMP
1631876
+
-
SUPPL STER ON LAMP
1631876
+
-
RETARDER ON LAMP
1631878
+
-
TCS ACTIVATED LAMP
1631878
+
-
XMSN REV IND LAMP
1631878
+
-
BODY UP IND LAMP
1631878
+
-
LH TURN IND LAMP
1631879
-
+
HIGH BEAM IND LAMP
1631880
+
-
G-C12
1071984
G-C13
107-1984
G-C14
107-1984
G-C15
1071984
G-C16
1071984
G-C17
1071984
G-C18
1071984
G-C19
1071984
G-C20
1071984
G-C21
1071984
G-C23
1071984
A
B
1
2
3
4
5
6
C
D G-C3
3E-7996
A
B
1
2
3
4
5
6
C
D G-C4
3E-7996
A
B
1
2
3
4
5
6
C
D G-C9
3E-7996
A
B
1
2
3
4
5
6
C
D G-C8
3E-7996
A
B
1
2
3
4
5
6
C
D G-C7
3E-7996
HEADLAMP SW
1701305
6
3
2
5
2
3
NOISE REDUCTION SW
1701327
A
B
1
2
3
4
5
6
C
D
G-C6
3E-7996
2
3
START AID SW
1701303
2
3
THROT BACKUP SW
1762065
MAIN POWER RLY
1654026
HEADLAMP RLY
3E5239
87a
87
85
86
30
STOPLAMP RLY
3E5239
87a
87
85
86
30
SUPPL STER RLY
3E5239
87a
87
85
86
30
1
5
2
4
3
JJ-C1
9X-1054
1
5
2
4
3
JJ-C2
9X-1054
1
5
2
4
3
JJ-C3
9X-1054
GN-18
BU-18
WH-18
BK-18
OR-18
ADDRESS SEL
YL-18 LOAD
DATA
CLOCK
GROUND
+V DISPLAY
QUAD
GAUGE
MODULE
1666926
GN-18
BU-18
WH-18
BK-18
OR-18
ADDRESS SEL
YL-18 LOAD
DATA
CLOCK
GROUND
+V DISPLAY
SPEEDO/TACH
MODULE
6V6457
TACH SPEED
+BATTERY
GROUND
HARNESS CODE 1
ACTION ALARM
CAT DATA LINK +
HARNESS CODE 5
BK OIL TEMP SENSOR
UNUSED
FUEL LVL SENDER
UNUSED
UNUSED
HARNESS CODE 2
ACTION LAMP
CAT DATA LINK -
MODULE LOAD
HARNESS CODE 4
T/C TEMP SENSOR
OPERATOR SW
BRAKE OVERSTK SW
UNUSED
UNUSED
HARNESS CODE 3
SERVICE SW
+8V SENSOR SUPPLY
MODULE CLOCK
UNUSED
XMSN FILTER SW
UNUSED
UNUSED
ALT "R" TERM
HARNESS CODE 0
UNUSED
CLEAR SW
MODULE +V
MODULE DATA
UNUSED
BRAKE AIR PRESS
UNUSED
UNUSED
UNUSED
CATERPILLAR
MONITORING
SYSTEM
1833561
N-P1
1259740
BLOWER MOTOR
DROPPING
RESISTOR
T
A/C
THERMOSTAT
SWITCH
3E5464
MOTOR
A/C
BLOWER
MOTOR
1129565
P-C3
3E3379
1
2
P-C4
3E3379
3
4
5
6
1
2
P-C9
3E3379
3
4
5
6
P-C2
7X6222
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
P-C1
8T9834
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
N-C2
3E3382
3
4
5
6
1
2
N-C1
3E3361
NEUTRAL
LEVER 5
GROUND
LEVER 1
+V
LEVER 3
LEVER 4
10
9
8
7
6
5
4
3
2
1
LEVER 2
SHIFT LEVER POS SNSR
1267896
GND VERIFY
9W3089
UU-C5
1
2
UU-C3
3E3361
1
2
UU-C1
3E5176
3
4
5
6
7
8
9
10
11
12
UU-C2
1042921
A
B
C
SHIFT LEVER BACKLTG
1636508
+
-
UU-C4
1071984
GROUND
+V
SIGNAL
OR-18
BK-18
BR-18
HOIST LEVER POS SNSR
1618937
15A
SPARE BKR
6T3643
10A
KEY SW BKR
6T3642
15A
DOME LAMP BKR
6T3643
15A
TURN SIG BKR
6T3643
15A
ENG CONT BKR
6T3643
15A
HDLAMP BKR
3T2662
10A
PWR CONV BKR
6T3642
15A
BKUP ALM BKR
6T3643
BK-18
BK-18
ARC PRESS SW
1119563
1
2
CW-C6
3E3361
GN-18
GN-18
ARC SUPPLY SOL
3E8691
GN-18
GN-18
ARC CONT SOL
3E8691
1
2
CW-C2
3E3361
8T6984
RD-18
BK-18
10A
XMSN CONT BKR
6T3642
10A
BK CONT BKR
6T3642
10A
SUPPL STER BKR
6T3642
10A
CIGAR LTR BKR
6T3642
10A
AIR DRYER BKR
6T3642
10A
GAUGE LAMP BKR
6T3642
10A
START AID BKR
6T3642
10A
CATERPILLAR
MONITORING
SYSTEM BKR
6T3642
10A
WIPER BKR
6T3642
10A
PRELUBR BKR
6T3642
15A
SPARE BKR 2
6T3643
10A
PAYLOAD BKR
6T3642
15A
ELEC WDO BKR
6T3643
15A
A/C BKR
6T3643
105A
ALT BKR
3E7294
SERV CLEAR SW
CATERPILLAR
MONITORING SYSTEM
CATERPILLAR
MONITORING SYSTEM
6T6066
1 2
SERV SET SW
6T6066
1 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
JJ-C8
3E-6286
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A
B
C
D
E
F
G
H
J
9W1951
A-C14
SERV TOOL
CONNECTOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
8N1517
A-C18
1
2
A-C37
3E5176
3
4
5
6
7
8
9
10
11
12
A-C36
3E5179
A
B
C
A-C32
8T8732
1
2
3
4
5
6
7
A-C30
9G3676
A-C1
1130580
A-C17
9X7143
A-C23
3E3381
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
A-C4
9X0146
A-C6
9X0146
1
2
A-C35
7N9738
A-C25
3E3363
1
2
A-C20
7N9737
1
2
A-C21
7N9737
A-C19
1698669
A
B
C
1
2
3
4
5
6
7
8
9
10
11
12
A-C16
9X7148
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A-C3
7X6222
1
2
A-C26
3E3364
1
2
A-C27
3E3364
A-C5
3E6286
1
2
A-C13
1698668
1
2
A-C11
1698672
3
4
5
6
HI BEAM RLY
3E5239
87a
87
85
86
30
1
5
2
4
3
A-C34
9X-1054
1
5
2
4
3
A-C38
3E-5519
1
5
2
4
3
A-C8
9X-1054
1
5
2
4
3
A-C7
9X-1054
WIPER DELAY RLY
3E5239
87a
87
85
86
30
ST AID ON RLY
3E5239
87a
87
85
86
30
ST AID HOLD RLY
3E5239
87a
87
85
86
30
1
5
2
4
3
A-C42
9X-1054
1
5
2
4
3
A-C10
9X-1054
BACKUP RLY
3E5239
87a
87
85
86
30
PRELUBR RLY
3E5239
87a
87
85
86
30
1
2
A-C100
1698668
1
2
A-C39
1698672
3
4
5
6
1
2
A-C29
169-8674
3
4
5
6
7
8
9
10
11
12
1
2
A-C41
169-8668
A-C15
169-8672
A-C40
169-8668
1
2
A-C28
169-8668
A-C24
169-8668
A-C22
169-8668
A-C2
3E-5178
MOTOR
T
WIPER MOTOR
1398928
H
L
BR
OR
WH
GY
YL
GN
RD
BU
RD/WH
PK
PU
BK
TURN SIG/
WIPER/WASHER/
HI BEAM SW
1416579
HORN SW
2T3360
BK
BK
RETARD BK SW
1034977
KEY SW ARC
SUPPRESSOR
1068704
MUR440
GROUND
+V ANALOG
SIGNAL
RD-18
BK-18
WH-18
THRT POS
SNSR
1761602
RD-18
RD-18
HORN AIR SOL
7T9074
LIGHTS ON
+ BATTERY
GROUND
GAUGE LAMPS
TACH LAMP
SPEEDO LAMP
DIMMER
MODULE
1035526
+ V(X)
PULSE(P)
LOAD(L)
WIPER
DELAY
MODULE
1437884
FLASHER
1080358
START AID
RESISTOR
1246704
BK-18
BK-18
SERV BK SW
3E2034
BK
BK
SEC/
PARKBK SW
1602445
GROUND
SIGNAL
+8V
RD-18
BK-18
WH-18
BK AIR
PRESS SNSR
1533962
STOPLAMP SW
1667781
+12V PWR
1172311
+24V PWR
9R7941
REF: 108-1029 BEACON
128-6985 BEACON
9U-7206 FLORESCENT LAMP
+BATTERY
J1 J2
-BATTERY
CATDATALINK-
BODYUPIND
-BATTERY
+BATTERY
SOLENOIDRETURN
STARTRELAY
CATDATALINK+
SECONDARYSTEERRELAY
LOCKUPCLUTCHSOL
UPSHIFTSOL
UNUSED
SHIFTLEVER1
SW/SNSRGROUND
SW/SNSRGROUND
EXHAUSTDIVERTERSW
DOWNSHIFTSOL
SHIFTLEVER4
UNUSED
LOCATIONCODE1
LOCATIONCODE0
SHIFTLEVER-GNDVERIFY
SHIFTLEVER2
BRAKESW
SEC/PARKBRAKESW
SHIFTLEVER5
LOCATIONENABLE(+BAT)
GEAR1
GEAR2
GEAR3
GEAR4
GEAR5
UNUSED
SHIFTLEVER3
GEARSW-GNDVERIFY
LOWSTEERINGSW
LOCATIONCODE2
UNUSED
UNUSED
KEYSTARTSW
UNUSED
SOLENOIDRETURN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
HOISTLEVER
UNUSED
BODYRAISESOL
UNUSED
+10VSUPPLY
UNUSED
UNUSED
BODYUPSW
BODYLOWERSOL
UNUSED
UNUSED
UNUSED
ENGINESPEED
UNUSED
UNUSED
UNUSED
UNUSED
NEUTRALOUTPUT
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BODYRAIDEOUTPUT
T/COUTSPEED
UNUSED
BACKUPALARM
XMSNOUTSPEED
UNUSED
UNUSED
XMSN/CHASSIS
CONTROL
(TCC)
1646901
L-C4
3E5179
L-C3
7X6222
L-C5
9X0145
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
L-C2
3E6287
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
L-C1
1010205
RD PAYLOAD
MONITOR
SYSTEM LAMP
GN PAYLOAD
MONITOR
SYSTEM LAMP
8T6983
RD-18
BK-18
1
2
CM-C3
3E3361
6
3
2
1
5
4
POWER WINDOW SW
1701313
A
B
1
2
3
4
5
6
C
D
CM-C4
3E-7996
MOTOR
(DOWN)
MOTOR
(UP)
LH WINDOW MOTOR AS.
1457668
MUR440
A/C ARC
SUPPRESSOR
1068704
C-P10
C-P5 C-P6 C-P7 C-P8
C-P29 C-P30 C-P31 C-P32
ALT
R +
ALTERNATOR
105 AMP
@ HI IDLE
9X-7803
C-P20
BK
BK
A/C
COMPRESSOR
CLUTCH
7N-4287
C-P25
1
2 3
BK-18
BK-18
A/C
HI/LO
PRESS SW
114-5333
A-P25
BK
BK
ENG LOW OIL
LEVEL SW
1232993
ATADATALINK(-)
J1 J2
SHUTDOWNSIGN/O
CATDATLINK(-)
+BATTERY
-BATTERY
+BATTERY
ATADATALINK(+)
SHUTDOWNSIGN/C
CATDATALINK(+)
UNUSED
-BATTERY
TIMINGCAL-
A/CSTATUSSW
THROTTLEBYPASS
UNUSED
UNUSED
FUELFILTERSW
TIMINGCAL+
USERDEFSHUTDOWN
BUSOUNDREDUCTN
ORSRLY
STARTAIDHOLDRELAY
KEYSWON
LOWOILLVLSW
MANUALSTARTAIDSW
COOLANTFLOWSW
UNUSED
SHUT/FANBRKSOL
DIGITALRETURN
ANALOGRETURN
CRANKCASEPRESS
+VTIMING
UNUSED
PRELUBERELAY
+VTHROTTLE
+5VANALOGSUPPLY
OILPRES(UNFLTR)
SPDTIMING
ENGINEFANSPD
RTURBOEXHTEMP
STARTAIDONRELAY
RHTURBOINLET
UNUSED
UNUSED
ING1/3RETURN
UNUSED
SOLENOIDRETURN
OILPRES(FLTRD)
COOLANTTEMP
UNUSED
INJ2/4RETURN
INJ12POWER
OILRENEWALSOL
LHTURBOINLET
AFTERCOOLTEMP
INJ1POWER
INJ5/7RETURN
INJ10POWER
FANCLUTCHSOL
ATMOSPHERICPRES
INJ6/8RETURN
INJ8POWER
BOOSTPRES
THROTTLEPOS
LTURBOEXHTEMP
INJ3POWER
INJ9/11RETURN
INJ6POWER
UNUSED
UNUSED
INJ11POWER
INJ5POWER
INJ10/12RETURN
INJ4POWER
UNUSED
UNUSED
INJ9POWER
INJ7POWER
UNUSED
INJ2POWER
ADEM II
ENGINE
CONTROL
132-8900
C-P33
YL
YL
CYLINDER
HEAD
SOL 12
132-0203
C-P13
YL
YL
CYLINDER
HEAD
SOL 10
132-0203
C-P14
YL
YL
CYLINDER
HEAD
SOL 4
132-0203
C-P15
YL
YL
CYLINDER
HEAD
SOL 2
132-0203
C-P16
YL
YL
C-P24
132-0203
CYLINDER
HEAD
SOL 1
YL
YL
C-P23
132-0203
CYLINDER
HEAD
SOL 3
YL
YL
C-P22
132-0203
CYLINDER
HEAD
SOL 5
YL
YL
C-P21
132-0203
CYLINDER
HEAD
SOL 7
1
H-C9
9G4348
CK-C1
8T9834
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CK-C2
3E6286
CK-C3
9G4351
1
CK-C4
9G4348
HH-C1
3E3367
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
C-C43
1010204
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
C-C34
1010205
C-C26
1130580
C-C2
9G4351
1
2
C-C1
3E3361
HH-C2
1042921
A
B
C
1
2
C-C25
3E3361
C-C3
1042921
A
B
C
1
2
C-C22
3E3361
1
2
C-C20
3E3361
1
C-C23
3E3361
1
2
C-C19
3E3361
1
2
C-C18
3E3361
2
C-C12
3E3364
1
2
C-C5
3E3361
C-C6
3E3364
1
2
C-C24
3E3361
OR-18
YL-18GROUND
+5V
SIGNALGN-18
LH TURBO
INLET PRESS
SNSR
1619926
OR-18
YL-18GROUND
+5V
SIGNALGN-18
RH TURBO
INLET PRESS
SNSR
1619926
WH-18
BK-18
OR-18+8V
GROUND
SIGNAL
LH TURBO EXH
TEMP SNSR
1637882
WH-18
BK-18
OR-18+8V
GROUND
SIGNAL
RH TURBO EXH
TEMP SNSR
1637882
OR-18
YL-18GROUND
+5V
SIGNALGN-18
ATMOS
PRESS
SNSR
1619926
1
2
3
4
EC-C1
3E3376
Y-C1
3E3373
OR-18
YL-18GROUND
+5V
SIGNALGN-18
BOOST
PRESS
SNSR
1619929
OR-18
YL-18GROUND
+5V
SIGNALGN-18
CRANKCASE
PRESS
SNSR
1619926
OR-18
YL-18GROUND
+5V
SIGNALGN-18
OIL PRESS
SNSR
(FILTERED)
1619931
OR-18
YL-18GROUND
+5V
SIGNALGN-18
OIL
PRESS SNSR
(UNFILTERED)
1619931
WH-18
BK-18
OR-18+8V
GROUND
SIGNAL
AFTCLR
TEMP SNSR
1022240
OR-18
BK-18GROUND
+8V
SIGNALWH-18
SPD TIMING
SNSR
1296628
GND LVL
SHUTDOWN
1392116
BK-18
RD-18
WH-18
C-C38
1042921
A
B
C
C-C39
1042921
A
B
C
C-C40
1042921
A
B
C
C-C13
1042921
A
B
C
C-C41
1042921
A
B
C
EC-C2
3E3370
A
B
C
EC-C3
3E3370
A
B
C
C-C37
3E3370
A
B
C
C-C36
3E3370
A
B
C
C-C17
3E3370
A
B
C
C-C16
3E3370
A
B
C
C-C15
3E3370
A
B
C
C-C14
3E3370
A
B
C
1
2
C-C10
3E-3361
1
2
C-C9
3E-3361
1
2
C-C8
3E-3361
1
2
C-C7
3E-3361
1
2
C-C21
3E3361
1
2
C-C32
3E3361
1
2
C-C33
3E3361
1
2
C-C35
3E3361
C-C29
3E-3370
A
B
C
BU-18
BK-18
START AID SOL
1238773
BK-18
WH-18
ENG SPD
SNSR
6V2455
GROUND
+8V
SIGNAL
OR-18
BK-18
WH-18
T/C TEMP
SNSR
1187226
FUEL FLTR
DIFF SW
1445661
BK-18
BK-18
1
2
C-C30
3E3361
COOL FLOW
SW
1718709
BK-18
BK-18
1
2
C-C28
3E3361
T-C2
1698670
A
B
C
BK-18
RD-18 LH
PARK/TURN
LAMP
135-0427
T-P1
WH-18
GD
TN
PK
LH
HIGH BEAM
HEADLAMP
157-0305
T-P3
LH
LOW BEAM
HEADLAMP
161-0908
T-P2
1
2
T-C3
1552269
1
2
T-C4
1552269
1
2
T-C5
1552269
1
2
T-C6
1552269
T-C7
1698670
A
B
C
RH
HIGH BEAM
HEADLAMP
157-0305
T-P4
BK-18
RD-18 RH
PARK/TURN
LAMP
135-0427
T-P6
WH-18
GD
TN
PK
T-C1
9G3670
RH
LOW BEAM
HEADLAMP
161-0908
T-P5
XMSN FLTR
SW
9X7781
1
2
J-C9
7N-9738
1
2
J-C8
1552269
MOTORGN/BK-14
BK-14
WSHLD WASHER
MOTOR
1754143
LH STOP/
TAIL LAMP
1350426
S
T
RD-18
BK-18
WH-18
RH STOP/
TAIL LAMP
1350426
S
T
RD-18
BK-18
WH-18
LH RR PARK/
TURN LAMP
1350427
RD-18
BK-18
WH-18
RH RR PARK/
TURN LAMP
1350427
RD-18
BK-18
WH-18
RH BKUP LAMP
1712065
WH-18
BK-18
LH BKUP LAMP
1712065
WH-18
BK-18
BU-18
BK-18
RD-18+ BATTERY
SOLENOID
GROUND
BODY UP SNSR
3E0461
MTR BAT
G S
MOTOR
UPPER
STARTER
1W6363
H-P7
12V BATTERY
9X9730
AV-P2
NEGPOS
12V BATTERY
9X9730
AV-P1
NEGPOS
START
RELAY
1183534
H-P6
BK-18
BK-18
1
2
H-C24
1552269
BUS
BAR
8C6358
PRE-LUBR
RELAY PRIM
3E0154
1
2
H-C5
3E3364
CN-C1
3E3361
OR-18
BK-18 GROUND
+BATTERY
SIGNALYL-18
LH FRONT
STRUT PRESS
1753186
OR-18
BK-18 GROUND
+BATTERY
SIGNALYL-18
RH FRONT
STRUT PRESS
1753186
CL-C4
3E-3370
A
B
C
CL-C5
3E-3370
A
B
C
OR-18
BK-18GROUND
+BATTERY
SIGNAL YL-18
RH REAR
STRUT PRESS
1753186
OR-18
BK-18GROUND
+BATTERY
SIGNAL YL-18
LH REAR
STRUT PRESS
1753186
CL-C2
3E-3370
A
B
C
CL-C3
3E-3370
A
B
C
ENG BLOCK
GND
STOPLAMP SUPPRESSOR
1068704
1
2
JJ-C12
169-8668
1
2
CM-C2
3E-3361
J-C2
155-2252
HORN SOL SUPPRESSOR
1068704
1
2
A-C43
155-2269
BK-18
WH-18
TCS PROPN SOL
3T0062
BK
WH
TCS 4WAY SOL
9G9988
BK
WH
(R)
S-1
(L)
S-2
WH-18
BK-18
OR-18+V
GROUND
SIGNAL
LH PARKBK
RETRACT PRESS
1578394
WH-18
BK-18
OR-18+V
GROUND
SIGNAL
RH PARKBK
RETRACT PRESS
1578394
AY-C5
1042921
A
B
C
AY-C6
1042921
A
B
C
A
B
RR-C2
9D3955
C
A
B
RR-C1
9D3955
C
RR-C3
3E3382
+10V
SIGNAL
GROUND
XMSN SPD SNSR
1440178
GN-18
GN-18
LOCKUP SOL
1446292
GN-18
GN-18
UPSHIFT SOL
1446292
GN-18
GN-18
DNSHIFT SOL
1446292
A
B
K-C6
8T8667
C
WH-16
WH-16
RAISE SOL
1125874
WH-16
WH-16
LOWER SOL
1125874
CAB
GROUND
FRAME
GROUND
C-P52 C-P51
YL
YL
C-P34
132-0203
CYLINDER
HEAD
SOL 9
YL
YL
C-P44
132-0203
CYLINDER
HEAD
SOL 11
1
2
C-C46
3E3361
1
2
C-C47
3E3361
C-P50 C-P49
YL
YL
CYLINDER
HEAD
SOL 8
132-0203
C-P48
YL
YL
CYLINDER
HEAD
SOL 6
132-0203
C-P45
1
2
C-C45
3E-3361
1
2
C-C44
3E-3361
WH-18
BK-18
OR-18+8V
GROUND
SIGNAL
ENG COOL
TEMP SNSR
1022240
WH-18
BK-18
OR-18+8V
GROUND
SIGNAL
FAN SPEED
SNSR
1261133
GY-18
GY-18
FAN CLUTCH
SOL
1243497
1
2
C-C48
3E3361
C-C49
3E3364
Y-C2
1042921
A
B
C
Y-C3
1042921
A
B
C
C-C52
3E-3370
C-C51
3E-3370
1
2
CX-C1
3E-3361
1
2
CX-C2
3E-3364
C-C11
3E-3361
AIR DRYER
2G2159
BU-16
RD-16
BK-16
STER PRESS SW
3E6450
FRAME GND
9G0028
BACKUP ALARM
1236449
BK-18
BK-18
1
C-C31
3E-3364
CAB GND
9G0028
2
AF-C1
3E-3361
1W6363
MTR
G
H-P5
ALL DASHED LINES ARE ATTACHMENTS.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
CATERPILLAR MONITORING CIRCUIT.
PANEL LAMP CIRCUIT.
WIPER/WASHER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.
TURN SIGNAL CIRCUIT.
PAYLOAD MONITOR CIRCUIT.
START AID CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
INTEGRATED BRAKING CONTROL.
MOTOR

777 D

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777 D