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Innovation 1 – Biomass Gasifier

              Case Study
                        By

        Team Renegade (MICA - II)
            Arpita Sahoo | Jagriti Chhateja
         Sneha Chaturvedi | Noor Salam Khan


                                              1
Preface
    Greetings from Team Renegade!!!

    We would like to take this opportunity to thank Road2Ideas Team for
    providing this wonderful opportunity…

    We appeal you to “Go Green” with Road2Ideas 2012 and request you not to
    print this Case Study unless really needed.

    Our presentation theme symbolizes our spirit of “Go Green” Initiative and we
    request you to read “Go Green Tip” on Thank You Slide 


    Cheers
    Team Renegade


Team Renegade
                                          2
Introduction – Biomass Gasifier
  What is Biomass Gasifier?

   A gas system based on biomass
   Biomass is sold in the market ranging from Rs. 8 - Rs. 16
   Biomass is free in the villages. Anything can be used like
  cotton balls, twigs, grass, branches, etc.

  Price

   For Commercial:
   Huge size: Rs. 1500; takes 10 minutes to start up
   For Domestic Use:
   Small size: 3000 + Solar Panel-2500 : takes 3 minutes to
  start up



Team Renegade
                                              3
Key Characteristics of Innovation

     The gas operates basically on
    electricity or solar panel system.

     Very cheap as compared to
    LPG

     Releases 10 times less
    pollution or harmful gasses than
    LPG



Team Renegade
                                       4
Sector Analysis
     India’s significant and sustained economic
    growth is placing enormous demand on its energy
    resources.
     The country imports about 80 percent of its oil.
     While dependence on imported coal is
    increasing, supply of coal is likely to decrease
    because of production and logistic constraints.
     According to a Central Electricity Authority
    (CEA) report, the anticipated energy and peaking
    shortage in the country is estimated to be 12.9
    percent in 2012.
     In view of electricity supply shortages, huge quantities of diesel and furnace oil are
    being used by all sectors – industrial, commercial, institutional and residential. Lack of
    rural lighting is leading to large scale use of kerosene. This usage needs to be
    curtailed, as it is leading to enormous costs in form of subsidies, and increasing the
    country’s import dependence.
     More than 50 percent of the population has little or no commercial energy access
    in their daily lives. Others with access often have to cope with poor and erratic
    availability and other fuels to complement the shortfall.

Team Renegade
                                                      5
Category Analysis
  India’s climatic conditions offer an
 ideal environment for biomass production.

  In fact, bio-energy has remained
 critical to India’s energy mix, with a total
 installed capacity of 3000 MW.

  Biomass gasification based power
 production is able to generate power on
 small scales and offers a solution for
 producing off-grid green power

  India has an estimated potential of
 over 30,000 MW of power from
 biomass, but around 3000 MW has been
 exploited. Thus, over 90% of potential
 capacity lies untapped.

Team Renegade
                                                6
Insights from Field Team (Primary Research)
                                           Pictures taken on field




Innovation Venue: Dept. of Environment & Research, DAVV, Indore
Innovation Point of Contact: Mr. Sudhir Puloria
Innovations done by Dept. on Biomass Gasifier:
Smoke emission has been reduced.
Removable ash tray has been added
Ash residue is 4% on average or maximum 7%
Special Inlet for putting Biomass
Proper pipe fittings for regulation of primary and secondary gas
Running of this device can be supported by solar panels
Every component of the specifier is easily available at gram panchayat/municipal
corporation
Team Renegade
                                                    7
Secondary Research – Real Insights
     Biomass gasification represents an important form of electricity production using a
    renewable resource – biomass. Its ability to use waste biomass in the form of crop and mill
    waste further enhances its attractiveness.

     Gasification based power production is an exciting domain for businesses and
    entrepreneurs in India. This renewable power source provides the benefit of distributed
    power production such that small communities and remote villages could get access to
    affordable electricity.

     Since India produces a lot of agricultural products, they transform the soil and since
    generally the residues of the transformation process are not used, this provides a free
    resource for gasification.

     Biomass gasification could use a whole range of crop waste and agriculture waste to
    produce power. It uses gasifiers in conjunction with gas engines to produce electricity. It can
    operate at small scales (10-25 kW) as well as medium scale (upto 2 MW). As a result, it
    presents an interesting opportunity to many small scale and medium scale entrepreneurs
    and businesses.



Team Renegade
                                                   8
Secondary Research – Real Insights
     While gasification is a fairly old technology, the use of biomass gasifiers
    for power production has gained currency only in the recent past. India is
    unique poised to benefit from this trend. Latest estimates suggest that India
    could have as high as 30,000 MW of power from crop waste alone.

     Currently, India’s installed capacity for biomass gasification for power
    production is small but this is expected to change soon.

     Biomass gasification technology is an option to replace/substitute the
    existing oil based electricity generation in remote locations. It is also
    important to recognize this modern bio energy technology is a promising
    candidate for mitigating the climate change issues.

     An efficient biomass combustion system to meet the cooking needs
    would release the pressure on wood for charcoal



Team Renegade
                                           9
SWOT Analysis
      Strengths:                                                      Weakness:
      > Cost Effective                                                > Initial cost is high (Rs. 1500 for big, 3000 for small
      > Environment Friendly                                          and 2500 for small solar panel)
      > Uses Biodegradable Materials                                  > Some smoke is still there
      > Raw Material: Biomass is easily available. Also, it is        > Ash: 4-7%(very less but still there)
      very cheap as compared to LPG (1kg LPG= Rs 80; 1KG              > Proves economical only when used for atleast 4-5
      Bio mass—can be collected free or else in market 1kg =          hours. This makes it infeasible for short duration
      Rs 8 - 16)                                                      usage(like in households)
      > All parts & components are easily available at the            > Takes some time in starting up(warming up
      Gram Panchayat level or at the Municipal level for urban        time)..(refer my prev mail)
      areas
      > Saves LPG i.e made of petroleum (scarce resource)



      Opportunity                                                     Threats
      > Good for commercial use, such as restraunts, mess             > Similar gassifiers made by several other vendors
      etc;                                                            > Similar research in other universities and
      > Suitable 4 use in community kitchens in                       organisations
      villages, tribal groups or when food is to be prepared          > Germany a world leader in gassifiers
      for larger groups and gas needs to be on for a longer           > As it cant be used for short duration cooking(such as
      time                                                            in homes), its scope is limited presently
      > With various gasifier types and processes, biomass            > Farmers might start charging for biomass once they
      gasification system can be designed in appropriate              realise its economic worth
      scale according to user demand



Team Renegade
                                                                 10
Stage I – Table Analysis
 Rating the innovation on a scale of 0 to 5 (5 being the highest score) on each of the
 parameters outlined in the sandbox, the self assessment scores are:




Team Renegade
                                              11
Stage II - C.K. Prahlad’s Sandbox
                       HIGH


                HIGH               HIGH




          MODERATE
                                    HIGH

                        MODERATE
Team Renegade
                              12
What’s the way forward – Key Recommendations

     Commercialization of product to make it cheaper
     Technological Development for reducing smoke further
     Technological Development for reduction of ash
     Like fossil fuel technology, biomass also requires professional
      approach on collecting, processing and delivery mechanism.
      This has happened in sugar and paper sectors
     Customization of the product for use in restaurants and
      SHGs, Mess, tribal areas (where commercial LPG is not
      available)
     The Government may provide subsidy for this instead of LPG
      to make it economical

Team Renegade
                                    13
Commercialization of product
                Access to raw
                 material at
                 acceptable
                 price level




                                     Commercial
                                      Cheaper
                                       Energy

                  Develop a
                 technology
                that make the
                 technology
                 competitive
                     with
                 alternatives




Team Renegade
                                14
Policy Changes Needed
    • Subsidy to biomass technologies to balance
      the implicit subsidies to fossil fuels.
    • Remove distortions in fossil energy tariffs
    • Land supply for biomass generation
    • Institutions and policies to be set in place for
      competitive biomass energy service market




Team Renegade
                             15
Customization of Product
                                       Power generation
                                       using glasifiers in
                                      plywood processing
                                             unit


                                                          Finished good of
                    Cheaply and readily
                                                        plywood at cheaper
                   available of supply for
                                                       manufacturing cost due
                  fuel is created in-house
                                                            to cheap fuel




                                      Collection of waste
                                   plywood units and scrap




Such customization can be done for industries such as tea processing, coconut
                            and rice mills, etc.

Team Renegade
                                                  16
Integrate supply and production



                                                                 The system is supplying
            Installed a 40 KW         A tree plantation with
                                                                  the surplus power to
           gasifier in 1988 for      4000 fast growing trees
                                                                 Gujarat Electricity Board
          meeting own power          was set up on a private
                                                                     since 1989 at a
        requirement during the         land to ensure wood
                                                                    competitive price
        periods of load shedding      supply for the gasifier
                                                                     (Rs.1.25/KWhr)




       Case Study of Ankur Scientific Energy Technologies, a private firm located
                                at Vadodara, Gujarat

Team Renegade
                                               17
Sources for Secondary Research

     “The Potential for Renewable Energy in India –
      2012”, www.gyananalytics.com
     ‘Biomass Energy in India: Policies and Prospects’, Shukla
      P.R., IIM-A
     www.glasification-guide.eu
     www.climatevision.gov
     Presentation by Dasappa S., IIS Bangalore
     www.teriin.org




Team Renegade
                                    18
Thank You




                                  Go Green Tip :
                   Take shorter showers to reduce water use.
                This will lower your water and heating bills too 




Team Renegade
                                       19

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Road2Ideas_Biomass_Gasifier_Team_Renegade (MICA-II)

  • 1. Innovation 1 – Biomass Gasifier Case Study By Team Renegade (MICA - II) Arpita Sahoo | Jagriti Chhateja Sneha Chaturvedi | Noor Salam Khan 1
  • 2. Preface Greetings from Team Renegade!!! We would like to take this opportunity to thank Road2Ideas Team for providing this wonderful opportunity… We appeal you to “Go Green” with Road2Ideas 2012 and request you not to print this Case Study unless really needed. Our presentation theme symbolizes our spirit of “Go Green” Initiative and we request you to read “Go Green Tip” on Thank You Slide  Cheers Team Renegade Team Renegade 2
  • 3. Introduction – Biomass Gasifier What is Biomass Gasifier?  A gas system based on biomass  Biomass is sold in the market ranging from Rs. 8 - Rs. 16  Biomass is free in the villages. Anything can be used like cotton balls, twigs, grass, branches, etc. Price  For Commercial:  Huge size: Rs. 1500; takes 10 minutes to start up  For Domestic Use:  Small size: 3000 + Solar Panel-2500 : takes 3 minutes to start up Team Renegade 3
  • 4. Key Characteristics of Innovation  The gas operates basically on electricity or solar panel system.  Very cheap as compared to LPG  Releases 10 times less pollution or harmful gasses than LPG Team Renegade 4
  • 5. Sector Analysis  India’s significant and sustained economic growth is placing enormous demand on its energy resources.  The country imports about 80 percent of its oil.  While dependence on imported coal is increasing, supply of coal is likely to decrease because of production and logistic constraints.  According to a Central Electricity Authority (CEA) report, the anticipated energy and peaking shortage in the country is estimated to be 12.9 percent in 2012.  In view of electricity supply shortages, huge quantities of diesel and furnace oil are being used by all sectors – industrial, commercial, institutional and residential. Lack of rural lighting is leading to large scale use of kerosene. This usage needs to be curtailed, as it is leading to enormous costs in form of subsidies, and increasing the country’s import dependence.  More than 50 percent of the population has little or no commercial energy access in their daily lives. Others with access often have to cope with poor and erratic availability and other fuels to complement the shortfall. Team Renegade 5
  • 6. Category Analysis  India’s climatic conditions offer an ideal environment for biomass production.  In fact, bio-energy has remained critical to India’s energy mix, with a total installed capacity of 3000 MW.  Biomass gasification based power production is able to generate power on small scales and offers a solution for producing off-grid green power  India has an estimated potential of over 30,000 MW of power from biomass, but around 3000 MW has been exploited. Thus, over 90% of potential capacity lies untapped. Team Renegade 6
  • 7. Insights from Field Team (Primary Research) Pictures taken on field Innovation Venue: Dept. of Environment & Research, DAVV, Indore Innovation Point of Contact: Mr. Sudhir Puloria Innovations done by Dept. on Biomass Gasifier: Smoke emission has been reduced. Removable ash tray has been added Ash residue is 4% on average or maximum 7% Special Inlet for putting Biomass Proper pipe fittings for regulation of primary and secondary gas Running of this device can be supported by solar panels Every component of the specifier is easily available at gram panchayat/municipal corporation Team Renegade 7
  • 8. Secondary Research – Real Insights  Biomass gasification represents an important form of electricity production using a renewable resource – biomass. Its ability to use waste biomass in the form of crop and mill waste further enhances its attractiveness.  Gasification based power production is an exciting domain for businesses and entrepreneurs in India. This renewable power source provides the benefit of distributed power production such that small communities and remote villages could get access to affordable electricity.  Since India produces a lot of agricultural products, they transform the soil and since generally the residues of the transformation process are not used, this provides a free resource for gasification.  Biomass gasification could use a whole range of crop waste and agriculture waste to produce power. It uses gasifiers in conjunction with gas engines to produce electricity. It can operate at small scales (10-25 kW) as well as medium scale (upto 2 MW). As a result, it presents an interesting opportunity to many small scale and medium scale entrepreneurs and businesses. Team Renegade 8
  • 9. Secondary Research – Real Insights  While gasification is a fairly old technology, the use of biomass gasifiers for power production has gained currency only in the recent past. India is unique poised to benefit from this trend. Latest estimates suggest that India could have as high as 30,000 MW of power from crop waste alone.  Currently, India’s installed capacity for biomass gasification for power production is small but this is expected to change soon.  Biomass gasification technology is an option to replace/substitute the existing oil based electricity generation in remote locations. It is also important to recognize this modern bio energy technology is a promising candidate for mitigating the climate change issues.  An efficient biomass combustion system to meet the cooking needs would release the pressure on wood for charcoal Team Renegade 9
  • 10. SWOT Analysis Strengths: Weakness: > Cost Effective > Initial cost is high (Rs. 1500 for big, 3000 for small > Environment Friendly and 2500 for small solar panel) > Uses Biodegradable Materials > Some smoke is still there > Raw Material: Biomass is easily available. Also, it is > Ash: 4-7%(very less but still there) very cheap as compared to LPG (1kg LPG= Rs 80; 1KG > Proves economical only when used for atleast 4-5 Bio mass—can be collected free or else in market 1kg = hours. This makes it infeasible for short duration Rs 8 - 16) usage(like in households) > All parts & components are easily available at the > Takes some time in starting up(warming up Gram Panchayat level or at the Municipal level for urban time)..(refer my prev mail) areas > Saves LPG i.e made of petroleum (scarce resource) Opportunity Threats > Good for commercial use, such as restraunts, mess > Similar gassifiers made by several other vendors etc; > Similar research in other universities and > Suitable 4 use in community kitchens in organisations villages, tribal groups or when food is to be prepared > Germany a world leader in gassifiers for larger groups and gas needs to be on for a longer > As it cant be used for short duration cooking(such as time in homes), its scope is limited presently > With various gasifier types and processes, biomass > Farmers might start charging for biomass once they gasification system can be designed in appropriate realise its economic worth scale according to user demand Team Renegade 10
  • 11. Stage I – Table Analysis Rating the innovation on a scale of 0 to 5 (5 being the highest score) on each of the parameters outlined in the sandbox, the self assessment scores are: Team Renegade 11
  • 12. Stage II - C.K. Prahlad’s Sandbox HIGH HIGH HIGH MODERATE HIGH MODERATE Team Renegade 12
  • 13. What’s the way forward – Key Recommendations  Commercialization of product to make it cheaper  Technological Development for reducing smoke further  Technological Development for reduction of ash  Like fossil fuel technology, biomass also requires professional approach on collecting, processing and delivery mechanism. This has happened in sugar and paper sectors  Customization of the product for use in restaurants and SHGs, Mess, tribal areas (where commercial LPG is not available)  The Government may provide subsidy for this instead of LPG to make it economical Team Renegade 13
  • 14. Commercialization of product Access to raw material at acceptable price level Commercial Cheaper Energy Develop a technology that make the technology competitive with alternatives Team Renegade 14
  • 15. Policy Changes Needed • Subsidy to biomass technologies to balance the implicit subsidies to fossil fuels. • Remove distortions in fossil energy tariffs • Land supply for biomass generation • Institutions and policies to be set in place for competitive biomass energy service market Team Renegade 15
  • 16. Customization of Product Power generation using glasifiers in plywood processing unit Finished good of Cheaply and readily plywood at cheaper available of supply for manufacturing cost due fuel is created in-house to cheap fuel Collection of waste plywood units and scrap Such customization can be done for industries such as tea processing, coconut and rice mills, etc. Team Renegade 16
  • 17. Integrate supply and production The system is supplying Installed a 40 KW A tree plantation with the surplus power to gasifier in 1988 for 4000 fast growing trees Gujarat Electricity Board meeting own power was set up on a private since 1989 at a requirement during the land to ensure wood competitive price periods of load shedding supply for the gasifier (Rs.1.25/KWhr) Case Study of Ankur Scientific Energy Technologies, a private firm located at Vadodara, Gujarat Team Renegade 17
  • 18. Sources for Secondary Research  “The Potential for Renewable Energy in India – 2012”, www.gyananalytics.com  ‘Biomass Energy in India: Policies and Prospects’, Shukla P.R., IIM-A  www.glasification-guide.eu  www.climatevision.gov  Presentation by Dasappa S., IIS Bangalore  www.teriin.org Team Renegade 18
  • 19. Thank You Go Green Tip : Take shorter showers to reduce water use. This will lower your water and heating bills too  Team Renegade 19