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APPLICATION NOTE
HEAT PUMPS FOR LARGER BUILDINGS
Keeran Jugdoyal
April 2013
ECI Publication No Cu0179
Available from www.leonardo-energy.org
Publication No Cu0179
Issue Date: April 2013
Page i
Document Issue Control Sheet
Document Title: Heat Pumps for Larger Buildings
Publication No: Cu0179
Issue: 01
Release: April 2013
Author(s): Keeran Jugdoyal
Reviewer(s): Bruno De Wachter
Document History
Issue Date Purpose
1 April 2013 First publication, in the framework of the Good Practice Guide
2
3
4
Disclaimer
While this publication has been prepared with care, European Copper Institute and other contributors provide
no warranty with regards to the content and shall not be liable for any direct, incidental or consequential
damages that may result from the use of the information or the data contained.
Copyright© European Copper Institute.
Reproduction is authorised providing the material is unabridged and the source is acknowledged.
Publication No Cu0179
Issue Date: April 2013
Page ii
CONTENTS
Summary ........................................................................................................................................................ 1
Introduction.................................................................................................................................................... 2
Principles of Heat Pump Operation................................................................................................................. 3
Types of Heat Pumps ...................................................................................................................................... 5
Economic and environmental evaluation........................................................................................................ 7
Carbon Emissions Comparisons..............................................................................................................................7
Relative Life Cycle Costs .........................................................................................................................................8
Heat Pump Applications ............................................................................................................................... 14
Heating ................................................................................................................................................................14
Cooling ................................................................................................................................................................14
Heat Recovery.......................................................................................................................................................15
Dehumidification ..................................................................................................................................................15
Domestic Hot Water.............................................................................................................................................15
Advantages and constraints of using heat pumps in larger buildings ............................................................ 16
Advantages ...........................................................................................................................................................16
Heating and Cooling in a Single Unit ......................................................................................................16
Reduced Maintenance Compared to Gas Boilers...................................................................................16
Higher Efficiency than Electric Radiant Heaters.....................................................................................16
Recovery of Waste Heat.........................................................................................................................17
Constraints............................................................................................................................................................17
Low Output Temperature.......................................................................................................................17
Reduced Efficiencies when Large Temperature Difference Between Source and Output.....................17
Difficult to Retrofit to Older Buildings....................................................................................................17
Improving Heat Pump Efficiency................................................................................................................... 19
Use High Efficiency Compressors .........................................................................................................................19
Refrigerant Choice................................................................................................................................................19
Heat Exchanger Size and Materials ......................................................................................................................19
Match Heat Sources and Sinks .............................................................................................................................20
Improve Building Fabric........................................................................................................................................20
Use Intelligent Controls ........................................................................................................................................20
Conclusion .................................................................................................................................................... 21
Publication No Cu0179
Issue Date: April 2013
Page 1
SUMMARY
Heat pumps are increasingly being used in medium and large buildings to provide both heating and cooling. If
specified and installed correctly they present a very good opportunity to save energy and reduce carbon
emissions compared to traditional building heating and cooling technologies. This application note provides an
overview of the types of heat pumps available along with the advantages and constraints of installing them in
larger buildings.
The key appeal of heat pumps is that they have the ability to take low grade heat from a source and transfer it
at a higher temperature to where it is needed in a relatively energy efficient manner. There is a great deal of
flexibility in the heat sources available, for example external air, underground pipework, boreholes and local
watercourses and ponds are all commonly used sources.
 Heat pumps that use external air as the heat source are relatively cheap and easy to install, however
they have higher running costs and are more susceptible to a reduction in their operational efficiency
during colder weather compared to other types of heat pumps. With these systems, extra attention
should go to perfecting the design, installation and control of the system for maximal efficiency.
 Heat pumps which use underground pipework or water courses as their heat source have higher
installation costs and may require large areas of land, however they do have more stable operating
efficiencies across the entire heating season. With these systems, extra attention should go to
mitigation of the installation cost, for instance by combining the installation with other ground works.
Choosing the most appropriate heat source for a building will depend on weighing up all the advantages and
constraints of the options available and looking at the whole life costs of the installation. The relatively high
installation costs compared to gas boilers, especially with ground source heat pumps, needs to be considered
against the lower running costs and carbon reduction that can be achieved.
There is also a great deal of flexibility in the ways in which heat pumps can be used to heat and cool buildings,
as they can be integrated with many traditional building distribution systems. They are suitable for use with air
based systems such as air handling units as well as water based systems such as fan coil units, under floor
heating and chilled beams. Heat pumps provide lower output temperatures than traditional gas boilers and
radiant electric heaters. For this reason the heat emitters they are used with need to be physically larger than
traditional heat emitters. This may require extra space to be provided in the buildings for larger radiators, fan
coil units, air handling units and air ducts. Space savings can be made in the plant rooms, because there is no
need to provide separate heating and cooling plants. The lower output temperatures of heat pumps mean that
the building fabric must be designed and built to a high standard to ensure that insulation levels and air
tightness are as good as is practicable.
Heat pumps can also be used for dehumidification in larger buildings. Dehumidification can be undertaken for
a number of reasons including improving thermal comfort, protecting the building fabric and stored goods, and
for drying processes.
A heat pump will in most cases save on carbon emissions compared to a fossil fuel boiler, but the exact carbon
savings that can be achieved will depend on a number of factors. The heat source should be closely matched
with the building’s heat requirements, and the most energy efficient components should be used in both the
heat pump and the distribution system. The control systems should be set up to ensure that heating and
cooling is only provided where and when required. The building fabric should be designed to ensure heat loss
is minimised. It is only by taking a holistic view of the entire heating and cooling systems for a building that a
proper assessment of the suitability for heat pumps can be made.
Publication No Cu0179
Issue Date: April 2013
Page 2
INTRODUCTION
Heat pumps are increasingly being used to provide both heating and cooling for buildings of all sizes and uses.
They are chosen for their ability to be installed in a wide range of configurations, as well as their potential to
save energy and carbon compared to some traditional building heating and cooling systems. This Application
Note provides a general introduction to heat pumps and their use in medium to large sized buildings.
Heat pumps are a well-established technology and have been used for many years as a cost effective method
of transferring heat from one place to another. They are simple to operate, with only a few moving parts. This
makes them robust and reliable. The key appeal of heat pumps is that they are able to extract heat from a low
temperature source, and discharge heat at a higher temperature whilst only using a relatively small amount of
energy in the process. This means that the “heat source” will actually be colder than the building itself. The
heat pump concentrates the heat extracted from the heat source through compression, which makes it
possible to output it at a higher temperature. Also, unlike boilers, electric heat pumps do not require a fresh
air supply or a flue, and so the plant room can be located in any part of a building as long as there is a suitable
connection to a heat source.
Heat pumps are very versatile machines, for example they can be found in the home used in refrigerators, in
offices used in air conditioning systems and in factories used in heat recovery systems. For medium and larger
sized buildings they have traditionally only been used for cooling purposes, but this has been changing in
recent times as they have been found to be very capable of also providing cost effective heating. A single heat
pump can be used for both heating and cooling duties. As such they can be used in conjunction with air
handling units, radiators, fan coil units, under floor heating and chilled beams. They can also be used to
improve the operational efficiency of existing heating and cooling systems when used as part of a heat
recovery system. They can reclaim heat which would otherwise have been wasted from heat sources such as
ventilation extract ducts, boiler rooms and server rooms, and supply it to where it is needed.
Publication No Cu0179
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PRINCIPLES OF HEAT PUMP OPERATION
Heat pumps operate on the principle that a liquid will extract heat from its surroundings when it evaporates,
and will discharge heat when condensing from a gas back to a liquid. All electric heat pumps are made up of
four main components:
 A heat exchanger known as a condenser.
 A compressor, driven by an electric motor.
 A heat exchanger known as an evaporator.
 An expansion valve.
These components are connected via a pipework circuit through which a refrigerant fluid is circulated, as
shown in Figure 1.
The steps involved in the operation of a heat pump are as follows:
 Liquid refrigerant passes into the Evaporator (1) and the combined operation of the Compressor (2)
and the Expansion valve (4) causes the pressure in the Evaporator to drop.
 This decrease in pressure causes the refrigerant to evaporate. This evaporation process causes heat to
be extracted from the Heat Source (5) as the refrigerant changes from liquid to gas.
 The heated refrigerant gas is then forced through the Compressor into the Condenser (3). The force
of the gas pushing on the Expansion Valve causes a back pressure to form in the Condenser.
 This increase in pressure causes the refrigerant to condense back into a liquid, discharging heat to the
Heat Sink (6).
 The cooled liquid refrigerant flows through the Expansion Valve back into the Evaporator.
(5) Heat source:
Heat in
(6) Heat sink:
Heat out
(3)Condenser
(1)Evaporator
(2) Compressor
(4) Expansion
valve
Flow of refrigerant
around the heat
pump circuit
Electricity is typically
used to drive the
compressor
Figure 1 – Schematic diagram of the main components of a heat pump
Publication No Cu0179
Issue Date: April 2013
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A heat pump can be used for both heating and cooling. When heating is required, then the heat emitted from
the condenser is used. When cooling is required, the cooling effect from the evaporator is used. In order to
facilitate this there needs to be diverting ‘change-over’ valves or dampers installed in the plant room.
The output temperature of a heat pump is dependent on both the heat source temperature and the energy
put into the system by the compressor. The greater the energy put into the system by the compressor, the
greater the increase in temperature between the heat source and the heat sink. This means that the electricity
consumed by a heat pump increases when either the temperature of the heat source drops, or the
temperature required by the heat sink increases. This fact is important to bear in mind when using external air
as a heat source. On very cold days, the electricity consumption of a heat pump can often be significantly
higher than on milder days.
The measure of the performance of a heat pump is known as the coefficient of performance (COP) and is
defined as follows:
𝐶𝑂𝑃 =
𝐸𝑛𝑒𝑟𝑔𝑦 𝑜𝑢𝑡𝑝𝑢𝑡
𝐸𝑙𝑒𝑐𝑡𝑖𝑐𝑖𝑡𝑦 𝑖𝑛𝑝𝑢𝑡
For example, if a given heat pump has a COP of 5 when the heat source is at 10°C and the output temperature
is at 45°C, this means that for every unit of electrical energy input, 4 units of heat are output. Or in other
words, the heat pump will use 4 times less electricity than an equivalent electric radiant heater to do the same
work. Consequently, this also means that there is also 5 times less carbon emitted.
The COP of a heat pump will fall as the difference between the heat source and heat sink increases. For
example, if the same heat pump is now working with a heat source at 0°C, the COP is likely to be closer to 2.75.
Figure 2 show a typical relationship between COP and the temperature difference between the source and
sink. Therefore it is important when assessing the performance of heat pump to understand how its COP varies
with changes in input and output temperatures. The average performance of a heat pump over the entire
heating season is often referred to a the Seasonal Performance Factor (SPF)
Figure 2 – Example of how the COP changes with source temperature for a typical commercial electric heat
pump
0
2
4
6
8
10
12
0 10 20 30 40 50 60
CoefficientofPerformance(COP)
Difference between source and sink temperature (°C)
Publication No Cu0179
Issue Date: April 2013
Page 5
TYPES OF HEAT PUMPS
Heat pumps are typically split into two main types; air source heat pumps (ASHP) and ground source heat
pumps (GSHP). As the name suggests ASHPs use air, typically from outside or from a plantroom, as the heat
source. GSHPs can use a wide variety of heat sources, for example:
 Water filled pipework buried in the ground;
 Water filled pipework embedded in the piling foundations of the building itself;
 Water filled pipework inserted into a body of water such as a pond or river; or
 Water abstracted from a borehole
The subset of GSHPs which use borehole water or bodies of water are sometimes referred to as water source
heat pumps (WSHPs). For the purpose of this Application Note, WSHPs will be treated as being effectively the
same as GSHP as there is little difference in their performance when used in larger buildings. The key benefit
of an ASHP over a GSHP is that they are easier to install. This is because they do not require any additional
pipework, excavations, land or watercourses to be used as a heat source.
The key benefit of a GSHP over an ASHP is that there is very little variation in the heat source temperature
during year. This is because the temperature approximately 1 m below the surface typically only varies by
approximately 2 – 3 °C during a year. For example, in UK the ground temperature typically varies between 10 –
12°C across the year. Having a constant heat source temperature means that even on very cold days the heat
pump compressor does not have to work any harder to produce the same output temperature. Or to put it
another way, GSHPs tend to have a higher SPF than ASHPs. Therefore GSHPs will almost always have lower
running costs than an equivalent ASHP, despite having a higher initial capital cost.
The SPF of ASHPs is likely to be lower in Northern and Eastern Europe compared to Western and Southern
Europe, as the extremes in winter temperatures are greater in these areas. Results from recent studies show
that SPF for ASHPs in the UK average around 2.21
, whereas in Germany it is 2.9 and in Switzerland between 2.5
- 2.82
Both ASHPs and GSHPs can be used with water or air as the heat sink. Therefore, ASHPs are commonly
referred to as either ‘air to air’ or ‘air to water’ heat pumps, and GSHPs are commonly referred to ‘water to air’
or ‘water to water’ heat pumps depending on the configuration used.
With ASHPs the main unit is usually installed inside, with the evaporator unit installed outside the building,
either mounted on an external wall, on the roof or on the ground close by. The evaporator is usually enclosed
in a protective housing and an integral fan is used to blow air over them. In GSHP systems, the heat pump unit
is typically installed within the building and the evaporator is connected to a water filled pipework system
which runs to the external heat source. For buried pipework systems, the size of the ground collector will
depend on the heat demand from the building. Car parks and school playing fields are often an ideal location
to install large buried pipework systems. Where space is tight, then smaller Direct Expansion (DX) copper
pipework collectors can be installed in the ground. In DX systems, the buried pipework is the heat pump
1
http://www.decc.gov.uk%2Fassets%2Fdecc%2F11%2Fmeeting-energy-demand%2Fmicrogeneration%2F5045-
heat-pump-field-trials.pdf “Getting Warmer: A Field Trial of Heat Pumps” 2010, Energy Saving Trust
2
http://wp-effizienz.ise.fraunhofer.de “Wärmepumpen-Effizienz” 2011, Fraunhofer ISE
Publication No Cu0179
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Page 6
evaporator itself and a refrigerant is circulated in the pipework under the ground. Vertical boreholes with the
pipework installed within it is also an option where space is limited.
Heat pumps are available as ‘single stage’ and ‘two stage’ units. Two stage units are effectively two heat pump
circuits combined into a single unit. They are typically used with ASHPs, with a single stage being used during
mild weather and the second stage being switched on during periods of extreme cold or heat. Two stage heat
pumps can also be used when retro-fitting a heat pump to an older heating system to produce higher output
temperatures. The maximum output temperature of a single stage heat pump is typically around 45°C – 55°C.
This is perfectly adequate for many types of heating systems, however many older radiators require input
temperatures of up to 90°C. Two stage heat pumps have the potential to produce these higher output
temperatures. This is because the first stage boosts the temperature up to around 45°C – 55°C and the second
stage can then raise the temperature up to the required higher output temperature. These higher source
temperatures are also more suitable for the generation of domestic hot water.
Many larger buildings are split into separate zones, each of which can be controlled to its own temperature set
point. In certain situations one zone will require heating while another requires cooling. This is especially
common in buildings with large glass facades where the solar gains from the sun can heat up part of a building
very quickly. In order to meet this simultaneous demand for heating and cooling, there are heat pumps
available with two or more refrigeration circuits. One circuit can provide the heating, whilst the other provides
the cooling. An advantage of this arrangement is that the heat rejected from the cooling circuit can be used as
the heat source for the heating circuit. This improves the COP of the heat pump as a whole.
Publication No Cu0179
Issue Date: April 2013
Page 7
ECONOMIC AND ENVIRONMENTAL EVALUATION
CARBON EMISSIONS COMPARISONS
The following table shows a comparison of the carbon emissions of traditional heating methods versus a
number of heat pump types. The figures for the carbon emissions of heat pumps presented here are on the
conservative site and can be significantly lower, for two reasons:
1) For the purpose of the comparison, an average efficiency/SPF has been used, based on a typical plant
available on the market, rather than the ‘best in class’ performance. This means that under
favourable circumstances, the carbon emissions of a well-chosen and well-installed heat pump will fall
even further below the emissions of a natural gas heating system
2) The carbon emission factors used in the table are the average for the EU as a whole today. The carbon
emissions for electricity are expected to continue their steady decrease across Europe in the coming
years, as more low carbon electricity sources will come into use, implementing the EU target of 20%
renewable electricity by 2020. This will cause the average emissions associated with heat pumps over
their life-cycle to be lower than the figures presented here.
Table 1- Comparison of typical carbon emissions for direct electrical heating, gas boilers and heat pumps
Direct electric
heating
Natural gas heating GSHP ASHP
Annual heat load 200,000 kWh 200,000 kWh 200,000 kWh 200,000 kWh
Typical average
efficiency / SPF
100% 90% 3.4 2.6
Annual energy
consumption
200,000 kWh 222,222 kWh 58,824 kWh 76,923 kWh
European average
CO2 emissions
factor3
0.46 kgCO2/kWh 0.202 kgCO2/kWh 0.46 kgCO2/kWh 0.46 kgCO2/kWh
Annual carbon
emissions
92,000 kgCO2 44,889 kgCO2 27,059 kgCO2 35,385 kgCO2
The figures presented in this table will also depend significantly on the country in which the heat pump is
installed. For example, in the UK, where electricity carbon emissions are relatively high, the natural gas carbon
emissions are relatively low, and the winters are relatively cold, the relative advantage in carbon emissions for
heat pumps becomes smaller. Conversely in countries with very low electricity carbon emission factors and
relatively mild winters, such as France, which has a significant amount of nuclear power, heat pumps offer
higher carbon emission reductions. It is also important to bear in mind countries which have low electricity
carbon emissions at night, such as Sweden which uses hydro power to meet its electricity baseload, can have
relatively low carbon emission for direct electric heating with night time accumulators.
Note that oil and other fossil fuels used in boilers have higher carbon emissions than natural gas boilers, and so
heat pumps have the potential to provide carbon emission savings over any fossil fuel based boilers.
3
http://www.covenantofmayors.eu/IMG/pdf/technical_annex_en.pdf “Technical annex to the SEAP template
instructions document: The Emissions Factor” Covenant of Mayors
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Page 8
RELATIVE LIFE CYCLE COSTS
A key barrier to the installation of heat pumps, especially GSHPs is the initial capital costs. For example
traditional gas boilers typically cost between €80 - €150 / kW for a full installation. The typical installed cost for
an ASHP is approximately €250 - €300 /kW, and approximately €1,000 - €1,500 / kW for GSHPs4
. If ground
works are integrated into other ground works that have to be executed for the construction of the building, it
should be possible to reduce the installation cost to approximately €800 / kW. Financial incentives from
governments are available in many countries to assist with the initial costs of installing a heat pump.
The following table shows the estimated life cycle costs of various heating systems for a building, assuming an
annual energy demand of 200,000 kWh, a peak heat demand of 150 kW, and a plant life of 30 years.
Note that the SPF for both GSHP and ASHP will improve in time as the technology improves and as new
installations are provided in accordance to best practices. Therefore, it is likely that as time goes on the whole
life cost of ownership for new heat pumps will continue to decrease.
Table 2 – Example of a Life Cycle Cost comparison for gas boilers and heat pumps
Gas boiler GSHP ASHP
Annual heat load
(kWh)
200,000 200,000 200,000
Plant power
output (kW)
150 150 150
Assumed fuel
cost (€/kWh)5 0.055 0.16 0.16
Installation costs
(€)
Low scenario
12,000
High scenario
22,500
Low scenario
120,000
High scenario
225,000
Low scenario
37,500
High scenario
45,000
Seasonal
efficiency / SPF
(low/high scenarios)
80% 90% 80% 90% 3.0 4.0 3.0 4.0 2.0 3.0 2.0 3.0
Annual energy
consumption
(MWh)
250 222 250 222 67 50 67 50 100 67 100 67
Annual running
costs (€,000)
13.8 12.2 13.8 12.2 10.7 8.0 10.7 8.0 16.0 10.7 16.0 10.7
Total cost after
30 years (€,000)6 422 377 433 387 438 359 543 464 515 356 522 363
Total cost after
30 years, with
incentives
422 377 433 387 249 209 328 288 267 187 272 193
4
“SPON’S M&E 2010 Price book” Spon Press, 40th
Edition. 2010 ISBN 13: 978-0-203-87242-0
5
http://www.energy.eu/ May 2012 average retail natural gas and electricity costs for Europe
6
Discount rate of 4% assumed. Electricity inflation rate of 3.96%, source EuroStat data code nrg_pc_204
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The last line of this table shows the life cycle cost in case of a 25% reduction on the purchase and installation
cost of the heat pump (through a direct grant or tax reduction) combined with a 50% reduction on the price of
electricity used for the heat pump. This represents an approximation of the more favourable regimes of
government incentives to promote heat pumps that exist in the EU.
There are a number of different types of incentives in individual member states, taking the form of:
 Heat pump tariffs for electricity – These are common in countries such as Germany and Austria. They
offer reductions of around 40 – 60% on electricity prices when used with a heat pump. Some are
offered with 100% green electricity.
 Direct grants – Grants are available in a number of member states including Finland and Germany. In
Finland up to 25% of the heat pump and its installation costs are available when a heat pump is
installed in an existing building.
 Tax based incentives – These can take many forms including deductions from taxable income,
reduction of tax burden and VAT re-imbursements. In France, for example, 40% of the cost for eligible
units can be deducted from the income tax burden
 Preferred interest – These loans can be offered by governments or private banks. They often come
with conditions surrounding the technology to be used and the savings to be achieved.
 “Feed in” tariffs – In certain member states a tariff is available which is payable for the heat generated
by a qualifying heat pump. In the UK a tariff of £0.047/kWh is available on GSHPs less than 100kWth
and £0.034/kWh on GSHPs above 100kWth
These incentives are intended to fill the gap in life cycle cost between heat pumps and traditional gas boilers,
in order to yield the carbon emission reductions that heat pumps bring about. As heat pump technology
improves and capital costs reduce, the need for these incentives reduces.
Are these incentives a wise investment from the government? Or in other words, is the cost per carbon
emission reduction reasonable?
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Table 3 shows the gap in life cycle cost between a GSHP and a gas boiler per ton of CO2 saved, with different
SPFs and installation costs.
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Table 3 – Cost per tonne of carbon emissions saved compared to a gas boiler for a range of GSHP costs and
SPFs7
Euro / ton CO2
emissions saved
GSHP Low installation
cost (€800 / kW)
GSHP Average
installation cost (€1,000
/ kW)
GSHP High installation
cost (1,200 kW)
SPF = 3.1 113 178 244
3.2 86 148 210
3.3 64 123 182
3.4 45 101 157
3.5 29 83 136
3.6 15 67 118
3.7 2 52 102
3.8 - 40 88
3.9 - 28 75
4 - 18 64
The LCC of the installation is lower than that of a gas boiler, so no financial incentives are needed
Below €50/ton CO2
Between €50 and €100 / ton CO2
Above €100 / ton CO2
7
A 150kW gas boiler, 90% efficiency, 200,00 kWh output per year, €12,000 capital costs, 30 year life.
Furthermore, the discount rate of 4% and an inflation rate of 3.96% are assumed.
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Table 3 shows that as GSHP costs fall to the region of €800/kW and the SPF improves to 3.7, then they have a
lower life cycle cost than an equivalent gas boiler, and so incentives of any form are not required. The high
installation costs are still a big hurdle to overcome. Attention should go to mitigating those costs. For instance,
the viability of GSHP installations increases significantly if the ground work costs can be incorporated into
those of other ground work being undertaken for the building.
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Table 4 – Cost per ton of carbon emissions saved compared to a gas boiler for a range of ASHP costs and SPFs8
Euro / ton CO2
emissions saved
ASHP Low installation
cost (€200 / kW)
ASHP Average
installation cost (€250 /
kW)
ASHP High installation
cost (€300 kW)
SPF = 2.50 145 176 207
2.55 105 133 162
2.6 72 98 125
2.65 45 69 94
2.7 21 45 68
2.75 2 23 45
2.8 - 5 26
2.85 - - 9
2.9 - - -
2.95 - - -
The LCC of the installation is lower than that of a gas boiler, so no financial incentives are needed
Below €50/ton CO2
Between €50 and €100 / ton CO2
Above €100 / ton CO2
Table 5 shows that for ASHPs, the life cycle cost is much less affected by the installation cost. Consequently,
the impact of the SPF on the life cycle cost is much higher. Only a small change in the SPF of ASHPs can have a
significant impact on the savings that can be achieved. This highlights why it is very important to ensure that
ASHPs are correctly specified, installed and operated.
8
A150kW gas boiler, 90% efficiency, 200,000 kWh output per year, €12,000 capital costs, 30 year life.
Furthermore, the discount rate of 4% and an inflation rate of 3.96% are assumed.
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HEAT PUMP APPLICATIONS
There are three main applications for heat pumps in larger buildings, namely:
 Heating
 Cooling
 Heat recovery
 Dehumidification
In addition to these main applications, heat pumps can be used to produce domestic hot water, although for
reasons discussed further in this section, they may not offer the most energy and cost efficient solution for this
application.
HEATING
When heat pumps are used for building heating, the wider heat distribution systems and building fabric need
to be carefully designed to ensure they are making maximum use of the relatively low temperatures produced.
For example, the radiators, air handling units and fan coil units used with water temperatures of 55°C – 45°C
need to physically larger than the equivalent high temperature units. This means that extra wall and ceiling
space is required and the architects need to take this into consideration when providing space for heat
emitters. Also radiators have traditionally been installed underneath windows to counteract any down
draughts of cold air coming into the room. Lower temperature radiators are much less effective at achieving
this as they do not produce as strong circulating air currents within a room. In order to allow for this the
building fabric need to be as air tight and insulated as is practicable, especially around windows. For larger
spaces fan coil units and air handling units are always recommended over radiators.
The most effective method of maximising the benefit of heat pumps in water based (hydronic) heating system
is through the use of under floor heating systems. This is because the under floor heating systems have very
large heating surface areas, allowing them to be used with water temperatures as low as 35°C. This results in a
relatively high SPF and low running costs. There can be an issue with using under floor heating systems in
some larger buildings such as offices as there are often electrical and communications services recessed in the
floor, which may restrict the ability to install the under floor pipework. Another issue with under floor heating
is that they tend to have long warm up times compared to other forms of heating. This should be taken into
account when used with a building with high air change rates, for example buildings where windows are open
and shut for cooling purposes and older buildings.
COOLING
ASHPs have been used in air conditioning systems for many years, and their use with large buildings is well
established. GSHPs are a less well established technology when used for cooling operations, however they still
present the potential to save operational costs against ASHP.
Heat pumps can be used to provide cooling to buildings via the conventional air conditioning distribution
systems such as air handling units, fan coil units, DX units and chilled beams. With the exception of DX units,
the same distribution systems can also be used to provide the heating in the winter. If radiators or under floor
heating systems are employed in the building, then separate cooling systems will also need to be provided.
If the pipework is installed in the appropriate way, heat pumps can be used for ‘free cooling’ during relatively
mild days. This is where the cool ground source or external air is used to cool the chilled water directly,
without the need to operate the refrigeration cycle. It is not completely ‘free’, as any circulating pumps and
cooling fans will still need to operate.
Publication No Cu0179
Issue Date: April 2013
Page 15
HEAT RECOVERY
Heat pumps can very effectively be used in large buildings as a means of recovering heat which would
otherwise be wasted. They are commonly employed in ventilation extract ducts where warm air is expelled to
the atmosphere. In this situation, the heat pump evaporator can be installed in the duct and the heat collected
can be used to heat the incoming air or to pre-heat water used for other heating purposes. Since the internal
air within a building is typically maintained to a set-point temperature throughout the year, ventilation heat
recovery systems tend not to be affected by seasonal variations in the same way that conventional ASHPs are.
Medium and large buildings often have operations which produce waste heat. This can include plant rooms,
server rooms and cafeterias. Installing a heat pump in these areas is a very effective method of collecting low
grade heat that would otherwise be wasted, and transferring it at a higher temperature to areas where it is
required, such as occupied areas or boiler feed water. The amount of heat that can be recovered and the
associated carbon saved will depend on both the amount of waste heat available and the availability of a
suitable heat demand.
DEHUMIDIFICATION
Dehumidification is the process of reducing the amount of water in the air. It is sometimes employed in larger
buildings to improve the comfort conditions; to protect the building fabric, goods and materials from damage
and mould growth; or for a specific drying process. Heat pumps are well suited to dehumidification
applications as they can cool air down, thereby causing some of the water to condense out of it whilst
absorbing the heat energy to be used elsewhere.
DOMESTIC HOT WATER
Heat pumps can be used to produce domestic hot water for larger buildings; however there are issues which
need to be carefully considered before using them for this application. Domestic hot water temperatures are
usually held at 60°C or above to prevent the growth of Legionella in the water storage tanks. Although it is
possible to have output temperatures this high from a heat pump, it is likely to be operating at a low COP. Also
the physical heating coils required to heat the domestic hot water need to be significantly larger than those
used in conventional domestic hot water tanks. Some systems use heat pumps to pre-heat the incoming water
to around 45°C then use electric immersion heaters to further raise the water to the required temperature.
Publication No Cu0179
Issue Date: April 2013
Page 16
ADVANTAGES AND CONSTRAINTS OF USING HEAT PUMPS IN LARGER BUILDINGS
There are advantages and constraints to weigh up when considering the use of heat pumps over conventional
heating and cooling systems in larger buildings. These advantages and constraints are investigated in further
detail in the following sections.
ADVANTAGES
HEATING AND COOLING IN A SINGLE UNIT
Both GSHPs and ASHPs can be used for heating in the winter and cooling in the summer. If fan coil units, air
handling units or chilled beams are used on the distribution system, then they can be utilised for both heating
and cooling, otherwise separate distribution systems need to be installed for the heating and cooling.
There are capital savings to be made as only one system needs to be installed and maintained. There are also
savings in terms of the plant room space required.
Buildings with separate heating and cooling systems sometimes find themselves in a situation where the two
systems are operating at the same time in the same zone and the two systems end up working against each
other. This is very wasteful and can have a significant impact on energy bills. Having the heating and cooling
systems provided by a single unit helps to prevent this from occurring. Care should be taken when setting up
the controls for heat pumps capable of providing heating and cooling simultaneously.
REDUCED MAINTENANCE COMPARED TO GAS BOILERS
Although both heat pumps and gas boilers require maintenance to ensure their continued safe and efficient
operation, the maintenance requirements for heat pumps are less onerous. This is because the operation of
gas boilers is more complex and involves the combustion of gases, along with them having to withstand high
temperatures and pressures. Gas boilers also have fresh air requirements which often require ventilation
systems that themselves require maintenance.
Compared to boilers, heat pumps used in larger buildings have fewer moving parts, are electrically powered
and so have no fresh air and flue requirements. This means that they have lower maintenance requirements. It
is important to note however that heat pumps used for cooling are included in Article 9 of EC Directive
2002/91/EC on the Energy Performance of Buildings, which sets out a mandatory inspection regime for heat
pumps over 12 kW. The purpose of the inspection is to assess the efficiency of the system and provide
appropriate advice on possible improvement or replacement of the system. The inspections have to be carried
out by independent experts. In addition to this, heat pumps may require mandatory inspections under the EU
Regulation 842/2006 on Certain Fluorinated Greenhouse Gases, commonly referred to as the F-gas
regulations. The purpose for these inspections is to reduce the likelihood of harmful greenhouse gases being
emitted to the atmosphere. The larger the heat pump, the more regular the inspections need to be. These F-
gas inspections can be avoided by using heat pumps with refrigerants that are not included in the regulations.
HIGHER EFFICIENCY THAN ELECTRIC RADIANT HEATERS
Electric radiant heating systems are often used as a convenient heating system in areas which are not on the
mains gas network or where the use of gas is not practical. They do not require fuel deliveries, nor a
combustion plant. The main disadvantage of electric radiant heating systems is that they are costly to run.
Heat pumps, with their high SPF, provide the potential to significantly reduce the energy consumption of
electrically heated buildings.
For example, if a given building has a peak heat demand of 300kW, then it would require 300kW of electrical
power to keep it warm using electric radiant heaters. However, if a heat pump with a COP of 3 at these
conditions is used to heat the same building, then only 100 kW of electrical power is required.
Publication No Cu0179
Issue Date: April 2013
Page 17
RECOVERY OF WASTE HEAT
As mentioned in the previous section, an advantage of heat pumps is that they have the ability to use low
grade waste heat. For example, if a server room is emitting a constant out of heat at 25°C, this can be used by
a heat pump to provide hot water at 55°C.
CONSTRAINTS
LOW OUTPUT TEMPERATURE
As discussed in the previous sections, heat pumps are typically restricted to providing output temperatures of
around 50°C – 55°C. This means that they are unsuitable for retro-fitting onto older style heating systems
which are designed for higher temperatures. This also means that the heat emitters used with heat pumps
have to be physically larger than those traditionally used in buildings. Building designers need to take this into
consideration.
Under floor heating systems are ideally suited to being used with heat pumps as they are designed to be used
with low temperatures.
REDUCED EFFICIENCIES WHEN LARGE TEMPERATURE DIFFERENCE BETWEEN SOURCE AND OUTPUT
The efficient operation of a heat pump is dependent on there being a relatively small difference in
temperature between the heat source and heat sink temperature. This can lead to high costs and carbon
emissions that are much higher than expected if the system is not correctly specified. If ASHPs are being
installed, it is particularly important to understand the heat pump’s performance across the whole heating
season, as they are more susceptible to changes in the source temperature than GSHPs.
Boilers and electrical heating systems are much less susceptible to these variations in outside temperature
than heat pumps. It is important to take this into consideration when weighing up the relative benefits and
drawbacks of heat pumps compared to conventional heating systems.
Where it is known that there is likely to be large changes in the source temperature, such as when ASHPs are
used in colder countries, then it is recommended that a low temperature emitter is used, designed for use with
output temperatures of 35°C – 40°C, rather than systems with 55°C output temperatures. This helps to reduce
the efficiency drop on colder days.
DIFFICULT TO RETROFIT TO OLDER BUILDINGS
Retrofitting heat pumps to older buildings presents a number of challenges to overcome. First of all, the
building is likely to have been designed for heating devices at a higher temperature than is practical with a
heat pump. The physical size of any radiators or heating coils will have to be bigger to overcome this issue,
requiring more space. It may also require an upgrade of the building fabric to improve the air tightness and
insulation, especially around windows. This is because heat emitters with relatively high output temperature
are better at countering the cold draughts caused by poorly performing building fabric.
When heat pumps with relatively low output temperatures are used with existing air handling units designed
for higher output temperatures, the air flow rates may have to be increased to maintain the same heat output.
This may cause noise issues in the ducts, and may also cause cold draught complaints from people who have to
work close to air outlet grilles. In order to overcome this, larger ducts and more air outlets may be required.
There can be issues with retro-fitting a GSHP to older buildings with regards to installing the ground collector
pipework. This can involve disruptive excavation work on large areas of external ground, which may have a
number of existing services already buried in it. This is less of an issue when the heat pump is being installed as
part of the construction of a new building, as the work can be programmed as part of the ongoing exaction
work and the GSHP ground collector pipes can be coordinated with the other utility pipework and cabling
Publication No Cu0179
Issue Date: April 2013
Page 18
being installed at the same time. The local ground conditions should be assessed when looking to install
ground collector pipework, as excavating hard ground could be considerably more expensive than soft ground.
The ground should also be scanned to detect if any existing services are buried in the location where the
pipework is to be installed.
Publication No Cu0179
Issue Date: April 2013
Page 19
IMPROVING HEAT PUMP EFFICIENCY
There are a number of steps which can be taken to help in achieving the maximum efficiency from a heat
pump installation when used with larger buildings. Some of these steps relate to the heat pump itself, and
others relate to the wider system with which the heat pump is used. The following section provides details of
these steps and discusses how they can contribute to the overall efficiency of the heat pump system.
USE HIGH EFFICIENCY COMPRESSORS
The compressor in a heat pump makes a significant contribution to the overall efficiency of the unit and
therefore it is important that a high efficiency compressor is used. Compressors for large buildings are typically
either centrifugal or scroll type compressors. Heat pump manufacturers often offer a choice in compressor
type. In general, centrifugal compressors offer higher full load efficiency than scroll compressors. However
scroll compressors tend to maintain good efficiency when operated at part load, whereas the efficiency of
centrifugal compressors tends to drop off more steeply at part loads. Scroll compressors also offer the ability
to operate between 0 – 100% of the full load, whereas centrifugal compressors are limited to being operated
down to around 20% of the full load. Therefore, if there is likely to be a constant load on the heat pump, then
it is more efficient to opt for a centrifugal compressor, but if there is likely to be a varying load, then a scroll
compressor may offer better overall efficiency. For smaller compressors (up to around 50 kW), reciprocating
compressors are also an energy efficient option. Some larger heat pumps may have a number of smaller
compressors in parallel to meet a wide range of demands.
It is also important to specify premium efficiency9
IE3 motors are used for the heat pump compressor. On
some heat pumps the compressor and the motor are provided as a single sealed unit, but tends to be
restricted to smaller sizes.
REFRIGERANT CHOICE
Heat pumps are available in a range of refrigerant choices. An ideal refrigerant will have a boiling point lower
that the source temperature, be able to absorb a relatively large amount of energy during evaporation, have
appropriate densities in both the gas and liquid form, and require a relatively low operating pressure.
Traditionally, a number of fluids used as refrigerants have been found to have a significant global warming
effect and therefore have been banned. Fortunately, a number of refrigerants, including natural gases such as
ammonia and CO2, are commonly available. When specifying a heat pump, ensure that the refrigerant used is
well matched to the heat source and sink temperatures used in the building. Heat pump manufacturers can
advise on this issue.
HEAT EXCHANGER SIZE AND MATERIALS
Heat exchangers come in a range of sizes and configurations, however they all operate by passing one fluid
across another in order to transfer heat from one fluid to the other. The two fluids are separated by a thin,
highly conductive material which allows the heat to transfer without any mixing of the fluids.
The two main factors which aid the effectiveness of heat exchangers are the surface area separating the two
fluids and the heat conductivity of the separating material. Although heat exchangers are available in a range
of materials, copper is ideally suited to the task due to its high heat conductivity and its resistance to
9
The definition of a premium efficiency IE3 motor is specified in European Commission directive 2005/32/EC
Publication No Cu0179
Issue Date: April 2013
Page 20
corrosion. Aluminium is often used as a cheaper alternative to copper, but aluminium heat exchangers have to
be physically larger to provide the same heat transfer as the equivalent copper unit.
In order to provide larger surface areas on heat exchangers, they can be provided with fins or ridges, although
this may cause cleaning to be more difficult.
MATCH HEAT SOURCES AND SINKS
Heat pumps are most efficient when the temperature difference between the heat source and the heat sink is
small. In order to facilitate this, efforts should be made to choose heat sources which are relatively warm and
stable. For example, in colder climates, GSHPs should be selected in preference to ASHPs where possible. If
ASHPs are used, then attempts should be made to place the evaporator in unexposed areas, such as in garages
or on the south facing side of the building where it is exposed to the direct sunlight during the day time.
In terms of heat sinks, attempts should be made to provide low temperature emitters such as under floor
heating rather than radiators. For cooling purposes, chilled beams are preferable to fan coil units and air
handling units as they have a higher working temperature.
IMPROVE BUILDING FABRIC
Improving the building fabric will go a long way to creating a stable temperature within a building, which in
turn will reduce the load on the heat pump and its running hours. The building should be as air tight as
possible to prevent warm air from leaking out and cold air coming in during the winter and vice versa in the
summer. This means having good seals around doors and windows. Cracks and unnecessary penetrations in
walls should also be sealed up. The walls and roof should have good insulation and the windows should be
selected on their low heat loss properties. Ventilation systems should be fitted with heat recovery systems.
South facing windows should be provided with blinds or shading to reduce summer cooling loads.
USE INTELLIGENT CONTROLS
Even the most efficient heat pump being used in a well-insulated building can waste significant amounts of
energy without good controls. Larger buildings should always be separated out into discrete zones for the
purpose of heating and cooling. This will allow the supply of heating and cooling in unused areas to be
switched off completely. It also allows different areas to be maintained at different temperatures according to
the activities taking place within them. For example, areas where people engaged in physical activity can have
a lower heating set point temperature than areas where people are working at desks.
The controls should be configured to match the occupancy. Intelligent controls can learn to switch on the heat
pump just in time for the start of the working day based on the external temperature. Therefore, on warmer
mornings, the heating would be switched on later than on colder mornings.
With the appropriate heat pump, intelligent controls can make adjustments to the working pressure; the
pressure is reduced when the source temperature is close to the sink temperature. This reduction in pressure
means a reduced load on the compressor, which in turn results in lower energy consumption.
Publication No Cu0179
Issue Date: April 2013
Page 21
CONCLUSION
Heat pumps are a versatile and practical solution for heating and cooling larger buildings. They are available in
a range of options. Before specifying a heat pump for a building, it is important to consider the following
factors:
 Understand the heating and cooling demand for the building. For example, will there be a demand for
heating above 55 °C which a heat pump might struggle to achieve? Or will there be a need for
simultaneous heating and cooling, which will necessitate at least two heat pump circuits? Can the
building be divided up into many separate zones for the purpose of regulating temperature?
 Decide on the most appropriate heating and cooling distribution system within the building. For
example, under floor heating systems potentially have the lowest operating costs in the winter due to
the low output temperature, however they have a relatively high installation cost, are only suitable
for certain flooring types, and a separate cooling system needs to be installed. Air handling units, fan
coil units and chilled beams have the benefit that they can be used for providing both heating and
cooling. If using a low temperature heat emitter, be sure to consider the fresh air requirements and
air change rates as the heat recovery times may be unacceptably long.
 Decide on a heat source. If using an ASHP, consider the effect that changes in the outside
temperature is likely to have on the efficiency across the whole heating and cooling season.
Remember that the COP of a heat pump reduces as the outside temperature falls. Beware of the
stated performance of a heat pump as this tends to be based on an external temperature, of 7°C, as
specified in the EN 14511 test standard for heat pumps. If there are big changes in winter
temperature then consider using a two stage heat pump, or even a supplementary heating source to
be used on the very coldest days. If using a GSHP, consider if there is sufficient space to install
horizontal ground collectors or whether a local water course or borehole could be utilised.
 Ensure that the building is well insulated and air tight. Heat pumps are particularly susceptible to a
reduction in efficiency due to cold draughts entering buildings.
 Decide on a control philosophy for the building. Consider how different zones can be individually
controlled. Will there be any form of monitoring and targeting to ensure the continued efficient
operation of the system?
Once all this has been decided, it is important to compare the life cycle cost and the carbon emission reduction
cost with other alternatives. It is especially important to consider local factors, such as:
 Capital and labour costs,
 Building size and use,
 Available access to soft ground, aquifers or water courses,
 Fuel prices
 The carbon emission intensity of grid electricity
 Financial incentives for heat pumps (tax reductions, grants, special electricity tariffs, etcetera)
When specifying the heat pump in order to minimise the whole life costs, ensure that the heat exchanger
materials, compressor, motor and refrigerant are selected on energy efficiency grounds rather than initial
capital costs.
For new buildings in favourable climate, if care is given to selection, installation and operation, the difference
in LCC (over 30 years) with traditional heating systems is reasonable. For GSHP, special attention should go to a
mitigation of the installation cost, for instance by combing the ground works with other ground works for the
building. For ASHP, the operating costs are more decisive and therefore special attention should go to
optimizing the design and installation for maximum efficiency. For good performing ASHP and GSHP with low
installation costs, the LCC is better than traditional heating systems. Financial incentives from the government
Publication No Cu0179
Issue Date: April 2013
Page 22
are good practice in order to improve the viability of many heat pump installations. With those incentives, the
LCC of heat pumps should drop below that of traditional heating systems. Also, as heat pump technology
improves with time and installation best practices are widely adopted then the LCC will continue to improve. In
colder climates and/or for renovation projects, the case for heat pumps needs to be assessed on the specific
project merits. In the right conditions heat pumps can be the right option for these buildings, or in some cases
other heating systems are to be preferred from an economic point of view.

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Heat Pumps for Larger Buildings

  • 1. APPLICATION NOTE HEAT PUMPS FOR LARGER BUILDINGS Keeran Jugdoyal April 2013 ECI Publication No Cu0179 Available from www.leonardo-energy.org
  • 2. Publication No Cu0179 Issue Date: April 2013 Page i Document Issue Control Sheet Document Title: Heat Pumps for Larger Buildings Publication No: Cu0179 Issue: 01 Release: April 2013 Author(s): Keeran Jugdoyal Reviewer(s): Bruno De Wachter Document History Issue Date Purpose 1 April 2013 First publication, in the framework of the Good Practice Guide 2 3 4 Disclaimer While this publication has been prepared with care, European Copper Institute and other contributors provide no warranty with regards to the content and shall not be liable for any direct, incidental or consequential damages that may result from the use of the information or the data contained. Copyright© European Copper Institute. Reproduction is authorised providing the material is unabridged and the source is acknowledged.
  • 3. Publication No Cu0179 Issue Date: April 2013 Page ii CONTENTS Summary ........................................................................................................................................................ 1 Introduction.................................................................................................................................................... 2 Principles of Heat Pump Operation................................................................................................................. 3 Types of Heat Pumps ...................................................................................................................................... 5 Economic and environmental evaluation........................................................................................................ 7 Carbon Emissions Comparisons..............................................................................................................................7 Relative Life Cycle Costs .........................................................................................................................................8 Heat Pump Applications ............................................................................................................................... 14 Heating ................................................................................................................................................................14 Cooling ................................................................................................................................................................14 Heat Recovery.......................................................................................................................................................15 Dehumidification ..................................................................................................................................................15 Domestic Hot Water.............................................................................................................................................15 Advantages and constraints of using heat pumps in larger buildings ............................................................ 16 Advantages ...........................................................................................................................................................16 Heating and Cooling in a Single Unit ......................................................................................................16 Reduced Maintenance Compared to Gas Boilers...................................................................................16 Higher Efficiency than Electric Radiant Heaters.....................................................................................16 Recovery of Waste Heat.........................................................................................................................17 Constraints............................................................................................................................................................17 Low Output Temperature.......................................................................................................................17 Reduced Efficiencies when Large Temperature Difference Between Source and Output.....................17 Difficult to Retrofit to Older Buildings....................................................................................................17 Improving Heat Pump Efficiency................................................................................................................... 19 Use High Efficiency Compressors .........................................................................................................................19 Refrigerant Choice................................................................................................................................................19 Heat Exchanger Size and Materials ......................................................................................................................19 Match Heat Sources and Sinks .............................................................................................................................20 Improve Building Fabric........................................................................................................................................20 Use Intelligent Controls ........................................................................................................................................20 Conclusion .................................................................................................................................................... 21
  • 4. Publication No Cu0179 Issue Date: April 2013 Page 1 SUMMARY Heat pumps are increasingly being used in medium and large buildings to provide both heating and cooling. If specified and installed correctly they present a very good opportunity to save energy and reduce carbon emissions compared to traditional building heating and cooling technologies. This application note provides an overview of the types of heat pumps available along with the advantages and constraints of installing them in larger buildings. The key appeal of heat pumps is that they have the ability to take low grade heat from a source and transfer it at a higher temperature to where it is needed in a relatively energy efficient manner. There is a great deal of flexibility in the heat sources available, for example external air, underground pipework, boreholes and local watercourses and ponds are all commonly used sources.  Heat pumps that use external air as the heat source are relatively cheap and easy to install, however they have higher running costs and are more susceptible to a reduction in their operational efficiency during colder weather compared to other types of heat pumps. With these systems, extra attention should go to perfecting the design, installation and control of the system for maximal efficiency.  Heat pumps which use underground pipework or water courses as their heat source have higher installation costs and may require large areas of land, however they do have more stable operating efficiencies across the entire heating season. With these systems, extra attention should go to mitigation of the installation cost, for instance by combining the installation with other ground works. Choosing the most appropriate heat source for a building will depend on weighing up all the advantages and constraints of the options available and looking at the whole life costs of the installation. The relatively high installation costs compared to gas boilers, especially with ground source heat pumps, needs to be considered against the lower running costs and carbon reduction that can be achieved. There is also a great deal of flexibility in the ways in which heat pumps can be used to heat and cool buildings, as they can be integrated with many traditional building distribution systems. They are suitable for use with air based systems such as air handling units as well as water based systems such as fan coil units, under floor heating and chilled beams. Heat pumps provide lower output temperatures than traditional gas boilers and radiant electric heaters. For this reason the heat emitters they are used with need to be physically larger than traditional heat emitters. This may require extra space to be provided in the buildings for larger radiators, fan coil units, air handling units and air ducts. Space savings can be made in the plant rooms, because there is no need to provide separate heating and cooling plants. The lower output temperatures of heat pumps mean that the building fabric must be designed and built to a high standard to ensure that insulation levels and air tightness are as good as is practicable. Heat pumps can also be used for dehumidification in larger buildings. Dehumidification can be undertaken for a number of reasons including improving thermal comfort, protecting the building fabric and stored goods, and for drying processes. A heat pump will in most cases save on carbon emissions compared to a fossil fuel boiler, but the exact carbon savings that can be achieved will depend on a number of factors. The heat source should be closely matched with the building’s heat requirements, and the most energy efficient components should be used in both the heat pump and the distribution system. The control systems should be set up to ensure that heating and cooling is only provided where and when required. The building fabric should be designed to ensure heat loss is minimised. It is only by taking a holistic view of the entire heating and cooling systems for a building that a proper assessment of the suitability for heat pumps can be made.
  • 5. Publication No Cu0179 Issue Date: April 2013 Page 2 INTRODUCTION Heat pumps are increasingly being used to provide both heating and cooling for buildings of all sizes and uses. They are chosen for their ability to be installed in a wide range of configurations, as well as their potential to save energy and carbon compared to some traditional building heating and cooling systems. This Application Note provides a general introduction to heat pumps and their use in medium to large sized buildings. Heat pumps are a well-established technology and have been used for many years as a cost effective method of transferring heat from one place to another. They are simple to operate, with only a few moving parts. This makes them robust and reliable. The key appeal of heat pumps is that they are able to extract heat from a low temperature source, and discharge heat at a higher temperature whilst only using a relatively small amount of energy in the process. This means that the “heat source” will actually be colder than the building itself. The heat pump concentrates the heat extracted from the heat source through compression, which makes it possible to output it at a higher temperature. Also, unlike boilers, electric heat pumps do not require a fresh air supply or a flue, and so the plant room can be located in any part of a building as long as there is a suitable connection to a heat source. Heat pumps are very versatile machines, for example they can be found in the home used in refrigerators, in offices used in air conditioning systems and in factories used in heat recovery systems. For medium and larger sized buildings they have traditionally only been used for cooling purposes, but this has been changing in recent times as they have been found to be very capable of also providing cost effective heating. A single heat pump can be used for both heating and cooling duties. As such they can be used in conjunction with air handling units, radiators, fan coil units, under floor heating and chilled beams. They can also be used to improve the operational efficiency of existing heating and cooling systems when used as part of a heat recovery system. They can reclaim heat which would otherwise have been wasted from heat sources such as ventilation extract ducts, boiler rooms and server rooms, and supply it to where it is needed.
  • 6. Publication No Cu0179 Issue Date: April 2013 Page 3 PRINCIPLES OF HEAT PUMP OPERATION Heat pumps operate on the principle that a liquid will extract heat from its surroundings when it evaporates, and will discharge heat when condensing from a gas back to a liquid. All electric heat pumps are made up of four main components:  A heat exchanger known as a condenser.  A compressor, driven by an electric motor.  A heat exchanger known as an evaporator.  An expansion valve. These components are connected via a pipework circuit through which a refrigerant fluid is circulated, as shown in Figure 1. The steps involved in the operation of a heat pump are as follows:  Liquid refrigerant passes into the Evaporator (1) and the combined operation of the Compressor (2) and the Expansion valve (4) causes the pressure in the Evaporator to drop.  This decrease in pressure causes the refrigerant to evaporate. This evaporation process causes heat to be extracted from the Heat Source (5) as the refrigerant changes from liquid to gas.  The heated refrigerant gas is then forced through the Compressor into the Condenser (3). The force of the gas pushing on the Expansion Valve causes a back pressure to form in the Condenser.  This increase in pressure causes the refrigerant to condense back into a liquid, discharging heat to the Heat Sink (6).  The cooled liquid refrigerant flows through the Expansion Valve back into the Evaporator. (5) Heat source: Heat in (6) Heat sink: Heat out (3)Condenser (1)Evaporator (2) Compressor (4) Expansion valve Flow of refrigerant around the heat pump circuit Electricity is typically used to drive the compressor Figure 1 – Schematic diagram of the main components of a heat pump
  • 7. Publication No Cu0179 Issue Date: April 2013 Page 4 A heat pump can be used for both heating and cooling. When heating is required, then the heat emitted from the condenser is used. When cooling is required, the cooling effect from the evaporator is used. In order to facilitate this there needs to be diverting ‘change-over’ valves or dampers installed in the plant room. The output temperature of a heat pump is dependent on both the heat source temperature and the energy put into the system by the compressor. The greater the energy put into the system by the compressor, the greater the increase in temperature between the heat source and the heat sink. This means that the electricity consumed by a heat pump increases when either the temperature of the heat source drops, or the temperature required by the heat sink increases. This fact is important to bear in mind when using external air as a heat source. On very cold days, the electricity consumption of a heat pump can often be significantly higher than on milder days. The measure of the performance of a heat pump is known as the coefficient of performance (COP) and is defined as follows: 𝐶𝑂𝑃 = 𝐸𝑛𝑒𝑟𝑔𝑦 𝑜𝑢𝑡𝑝𝑢𝑡 𝐸𝑙𝑒𝑐𝑡𝑖𝑐𝑖𝑡𝑦 𝑖𝑛𝑝𝑢𝑡 For example, if a given heat pump has a COP of 5 when the heat source is at 10°C and the output temperature is at 45°C, this means that for every unit of electrical energy input, 4 units of heat are output. Or in other words, the heat pump will use 4 times less electricity than an equivalent electric radiant heater to do the same work. Consequently, this also means that there is also 5 times less carbon emitted. The COP of a heat pump will fall as the difference between the heat source and heat sink increases. For example, if the same heat pump is now working with a heat source at 0°C, the COP is likely to be closer to 2.75. Figure 2 show a typical relationship between COP and the temperature difference between the source and sink. Therefore it is important when assessing the performance of heat pump to understand how its COP varies with changes in input and output temperatures. The average performance of a heat pump over the entire heating season is often referred to a the Seasonal Performance Factor (SPF) Figure 2 – Example of how the COP changes with source temperature for a typical commercial electric heat pump 0 2 4 6 8 10 12 0 10 20 30 40 50 60 CoefficientofPerformance(COP) Difference between source and sink temperature (°C)
  • 8. Publication No Cu0179 Issue Date: April 2013 Page 5 TYPES OF HEAT PUMPS Heat pumps are typically split into two main types; air source heat pumps (ASHP) and ground source heat pumps (GSHP). As the name suggests ASHPs use air, typically from outside or from a plantroom, as the heat source. GSHPs can use a wide variety of heat sources, for example:  Water filled pipework buried in the ground;  Water filled pipework embedded in the piling foundations of the building itself;  Water filled pipework inserted into a body of water such as a pond or river; or  Water abstracted from a borehole The subset of GSHPs which use borehole water or bodies of water are sometimes referred to as water source heat pumps (WSHPs). For the purpose of this Application Note, WSHPs will be treated as being effectively the same as GSHP as there is little difference in their performance when used in larger buildings. The key benefit of an ASHP over a GSHP is that they are easier to install. This is because they do not require any additional pipework, excavations, land or watercourses to be used as a heat source. The key benefit of a GSHP over an ASHP is that there is very little variation in the heat source temperature during year. This is because the temperature approximately 1 m below the surface typically only varies by approximately 2 – 3 °C during a year. For example, in UK the ground temperature typically varies between 10 – 12°C across the year. Having a constant heat source temperature means that even on very cold days the heat pump compressor does not have to work any harder to produce the same output temperature. Or to put it another way, GSHPs tend to have a higher SPF than ASHPs. Therefore GSHPs will almost always have lower running costs than an equivalent ASHP, despite having a higher initial capital cost. The SPF of ASHPs is likely to be lower in Northern and Eastern Europe compared to Western and Southern Europe, as the extremes in winter temperatures are greater in these areas. Results from recent studies show that SPF for ASHPs in the UK average around 2.21 , whereas in Germany it is 2.9 and in Switzerland between 2.5 - 2.82 Both ASHPs and GSHPs can be used with water or air as the heat sink. Therefore, ASHPs are commonly referred to as either ‘air to air’ or ‘air to water’ heat pumps, and GSHPs are commonly referred to ‘water to air’ or ‘water to water’ heat pumps depending on the configuration used. With ASHPs the main unit is usually installed inside, with the evaporator unit installed outside the building, either mounted on an external wall, on the roof or on the ground close by. The evaporator is usually enclosed in a protective housing and an integral fan is used to blow air over them. In GSHP systems, the heat pump unit is typically installed within the building and the evaporator is connected to a water filled pipework system which runs to the external heat source. For buried pipework systems, the size of the ground collector will depend on the heat demand from the building. Car parks and school playing fields are often an ideal location to install large buried pipework systems. Where space is tight, then smaller Direct Expansion (DX) copper pipework collectors can be installed in the ground. In DX systems, the buried pipework is the heat pump 1 http://www.decc.gov.uk%2Fassets%2Fdecc%2F11%2Fmeeting-energy-demand%2Fmicrogeneration%2F5045- heat-pump-field-trials.pdf “Getting Warmer: A Field Trial of Heat Pumps” 2010, Energy Saving Trust 2 http://wp-effizienz.ise.fraunhofer.de “Wärmepumpen-Effizienz” 2011, Fraunhofer ISE
  • 9. Publication No Cu0179 Issue Date: April 2013 Page 6 evaporator itself and a refrigerant is circulated in the pipework under the ground. Vertical boreholes with the pipework installed within it is also an option where space is limited. Heat pumps are available as ‘single stage’ and ‘two stage’ units. Two stage units are effectively two heat pump circuits combined into a single unit. They are typically used with ASHPs, with a single stage being used during mild weather and the second stage being switched on during periods of extreme cold or heat. Two stage heat pumps can also be used when retro-fitting a heat pump to an older heating system to produce higher output temperatures. The maximum output temperature of a single stage heat pump is typically around 45°C – 55°C. This is perfectly adequate for many types of heating systems, however many older radiators require input temperatures of up to 90°C. Two stage heat pumps have the potential to produce these higher output temperatures. This is because the first stage boosts the temperature up to around 45°C – 55°C and the second stage can then raise the temperature up to the required higher output temperature. These higher source temperatures are also more suitable for the generation of domestic hot water. Many larger buildings are split into separate zones, each of which can be controlled to its own temperature set point. In certain situations one zone will require heating while another requires cooling. This is especially common in buildings with large glass facades where the solar gains from the sun can heat up part of a building very quickly. In order to meet this simultaneous demand for heating and cooling, there are heat pumps available with two or more refrigeration circuits. One circuit can provide the heating, whilst the other provides the cooling. An advantage of this arrangement is that the heat rejected from the cooling circuit can be used as the heat source for the heating circuit. This improves the COP of the heat pump as a whole.
  • 10. Publication No Cu0179 Issue Date: April 2013 Page 7 ECONOMIC AND ENVIRONMENTAL EVALUATION CARBON EMISSIONS COMPARISONS The following table shows a comparison of the carbon emissions of traditional heating methods versus a number of heat pump types. The figures for the carbon emissions of heat pumps presented here are on the conservative site and can be significantly lower, for two reasons: 1) For the purpose of the comparison, an average efficiency/SPF has been used, based on a typical plant available on the market, rather than the ‘best in class’ performance. This means that under favourable circumstances, the carbon emissions of a well-chosen and well-installed heat pump will fall even further below the emissions of a natural gas heating system 2) The carbon emission factors used in the table are the average for the EU as a whole today. The carbon emissions for electricity are expected to continue their steady decrease across Europe in the coming years, as more low carbon electricity sources will come into use, implementing the EU target of 20% renewable electricity by 2020. This will cause the average emissions associated with heat pumps over their life-cycle to be lower than the figures presented here. Table 1- Comparison of typical carbon emissions for direct electrical heating, gas boilers and heat pumps Direct electric heating Natural gas heating GSHP ASHP Annual heat load 200,000 kWh 200,000 kWh 200,000 kWh 200,000 kWh Typical average efficiency / SPF 100% 90% 3.4 2.6 Annual energy consumption 200,000 kWh 222,222 kWh 58,824 kWh 76,923 kWh European average CO2 emissions factor3 0.46 kgCO2/kWh 0.202 kgCO2/kWh 0.46 kgCO2/kWh 0.46 kgCO2/kWh Annual carbon emissions 92,000 kgCO2 44,889 kgCO2 27,059 kgCO2 35,385 kgCO2 The figures presented in this table will also depend significantly on the country in which the heat pump is installed. For example, in the UK, where electricity carbon emissions are relatively high, the natural gas carbon emissions are relatively low, and the winters are relatively cold, the relative advantage in carbon emissions for heat pumps becomes smaller. Conversely in countries with very low electricity carbon emission factors and relatively mild winters, such as France, which has a significant amount of nuclear power, heat pumps offer higher carbon emission reductions. It is also important to bear in mind countries which have low electricity carbon emissions at night, such as Sweden which uses hydro power to meet its electricity baseload, can have relatively low carbon emission for direct electric heating with night time accumulators. Note that oil and other fossil fuels used in boilers have higher carbon emissions than natural gas boilers, and so heat pumps have the potential to provide carbon emission savings over any fossil fuel based boilers. 3 http://www.covenantofmayors.eu/IMG/pdf/technical_annex_en.pdf “Technical annex to the SEAP template instructions document: The Emissions Factor” Covenant of Mayors
  • 11. Publication No Cu0179 Issue Date: April 2013 Page 8 RELATIVE LIFE CYCLE COSTS A key barrier to the installation of heat pumps, especially GSHPs is the initial capital costs. For example traditional gas boilers typically cost between €80 - €150 / kW for a full installation. The typical installed cost for an ASHP is approximately €250 - €300 /kW, and approximately €1,000 - €1,500 / kW for GSHPs4 . If ground works are integrated into other ground works that have to be executed for the construction of the building, it should be possible to reduce the installation cost to approximately €800 / kW. Financial incentives from governments are available in many countries to assist with the initial costs of installing a heat pump. The following table shows the estimated life cycle costs of various heating systems for a building, assuming an annual energy demand of 200,000 kWh, a peak heat demand of 150 kW, and a plant life of 30 years. Note that the SPF for both GSHP and ASHP will improve in time as the technology improves and as new installations are provided in accordance to best practices. Therefore, it is likely that as time goes on the whole life cost of ownership for new heat pumps will continue to decrease. Table 2 – Example of a Life Cycle Cost comparison for gas boilers and heat pumps Gas boiler GSHP ASHP Annual heat load (kWh) 200,000 200,000 200,000 Plant power output (kW) 150 150 150 Assumed fuel cost (€/kWh)5 0.055 0.16 0.16 Installation costs (€) Low scenario 12,000 High scenario 22,500 Low scenario 120,000 High scenario 225,000 Low scenario 37,500 High scenario 45,000 Seasonal efficiency / SPF (low/high scenarios) 80% 90% 80% 90% 3.0 4.0 3.0 4.0 2.0 3.0 2.0 3.0 Annual energy consumption (MWh) 250 222 250 222 67 50 67 50 100 67 100 67 Annual running costs (€,000) 13.8 12.2 13.8 12.2 10.7 8.0 10.7 8.0 16.0 10.7 16.0 10.7 Total cost after 30 years (€,000)6 422 377 433 387 438 359 543 464 515 356 522 363 Total cost after 30 years, with incentives 422 377 433 387 249 209 328 288 267 187 272 193 4 “SPON’S M&E 2010 Price book” Spon Press, 40th Edition. 2010 ISBN 13: 978-0-203-87242-0 5 http://www.energy.eu/ May 2012 average retail natural gas and electricity costs for Europe 6 Discount rate of 4% assumed. Electricity inflation rate of 3.96%, source EuroStat data code nrg_pc_204
  • 12. Publication No Cu0179 Issue Date: April 2013 Page 9 The last line of this table shows the life cycle cost in case of a 25% reduction on the purchase and installation cost of the heat pump (through a direct grant or tax reduction) combined with a 50% reduction on the price of electricity used for the heat pump. This represents an approximation of the more favourable regimes of government incentives to promote heat pumps that exist in the EU. There are a number of different types of incentives in individual member states, taking the form of:  Heat pump tariffs for electricity – These are common in countries such as Germany and Austria. They offer reductions of around 40 – 60% on electricity prices when used with a heat pump. Some are offered with 100% green electricity.  Direct grants – Grants are available in a number of member states including Finland and Germany. In Finland up to 25% of the heat pump and its installation costs are available when a heat pump is installed in an existing building.  Tax based incentives – These can take many forms including deductions from taxable income, reduction of tax burden and VAT re-imbursements. In France, for example, 40% of the cost for eligible units can be deducted from the income tax burden  Preferred interest – These loans can be offered by governments or private banks. They often come with conditions surrounding the technology to be used and the savings to be achieved.  “Feed in” tariffs – In certain member states a tariff is available which is payable for the heat generated by a qualifying heat pump. In the UK a tariff of £0.047/kWh is available on GSHPs less than 100kWth and £0.034/kWh on GSHPs above 100kWth These incentives are intended to fill the gap in life cycle cost between heat pumps and traditional gas boilers, in order to yield the carbon emission reductions that heat pumps bring about. As heat pump technology improves and capital costs reduce, the need for these incentives reduces. Are these incentives a wise investment from the government? Or in other words, is the cost per carbon emission reduction reasonable?
  • 13. Publication No Cu0179 Issue Date: April 2013 Page 10 Table 3 shows the gap in life cycle cost between a GSHP and a gas boiler per ton of CO2 saved, with different SPFs and installation costs.
  • 14. Publication No Cu0179 Issue Date: April 2013 Page 11 Table 3 – Cost per tonne of carbon emissions saved compared to a gas boiler for a range of GSHP costs and SPFs7 Euro / ton CO2 emissions saved GSHP Low installation cost (€800 / kW) GSHP Average installation cost (€1,000 / kW) GSHP High installation cost (1,200 kW) SPF = 3.1 113 178 244 3.2 86 148 210 3.3 64 123 182 3.4 45 101 157 3.5 29 83 136 3.6 15 67 118 3.7 2 52 102 3.8 - 40 88 3.9 - 28 75 4 - 18 64 The LCC of the installation is lower than that of a gas boiler, so no financial incentives are needed Below €50/ton CO2 Between €50 and €100 / ton CO2 Above €100 / ton CO2 7 A 150kW gas boiler, 90% efficiency, 200,00 kWh output per year, €12,000 capital costs, 30 year life. Furthermore, the discount rate of 4% and an inflation rate of 3.96% are assumed.
  • 15. Publication No Cu0179 Issue Date: April 2013 Page 12 Table 3 shows that as GSHP costs fall to the region of €800/kW and the SPF improves to 3.7, then they have a lower life cycle cost than an equivalent gas boiler, and so incentives of any form are not required. The high installation costs are still a big hurdle to overcome. Attention should go to mitigating those costs. For instance, the viability of GSHP installations increases significantly if the ground work costs can be incorporated into those of other ground work being undertaken for the building.
  • 16. Publication No Cu0179 Issue Date: April 2013 Page 13 Table 4 – Cost per ton of carbon emissions saved compared to a gas boiler for a range of ASHP costs and SPFs8 Euro / ton CO2 emissions saved ASHP Low installation cost (€200 / kW) ASHP Average installation cost (€250 / kW) ASHP High installation cost (€300 kW) SPF = 2.50 145 176 207 2.55 105 133 162 2.6 72 98 125 2.65 45 69 94 2.7 21 45 68 2.75 2 23 45 2.8 - 5 26 2.85 - - 9 2.9 - - - 2.95 - - - The LCC of the installation is lower than that of a gas boiler, so no financial incentives are needed Below €50/ton CO2 Between €50 and €100 / ton CO2 Above €100 / ton CO2 Table 5 shows that for ASHPs, the life cycle cost is much less affected by the installation cost. Consequently, the impact of the SPF on the life cycle cost is much higher. Only a small change in the SPF of ASHPs can have a significant impact on the savings that can be achieved. This highlights why it is very important to ensure that ASHPs are correctly specified, installed and operated. 8 A150kW gas boiler, 90% efficiency, 200,000 kWh output per year, €12,000 capital costs, 30 year life. Furthermore, the discount rate of 4% and an inflation rate of 3.96% are assumed.
  • 17. Publication No Cu0179 Issue Date: April 2013 Page 14 HEAT PUMP APPLICATIONS There are three main applications for heat pumps in larger buildings, namely:  Heating  Cooling  Heat recovery  Dehumidification In addition to these main applications, heat pumps can be used to produce domestic hot water, although for reasons discussed further in this section, they may not offer the most energy and cost efficient solution for this application. HEATING When heat pumps are used for building heating, the wider heat distribution systems and building fabric need to be carefully designed to ensure they are making maximum use of the relatively low temperatures produced. For example, the radiators, air handling units and fan coil units used with water temperatures of 55°C – 45°C need to physically larger than the equivalent high temperature units. This means that extra wall and ceiling space is required and the architects need to take this into consideration when providing space for heat emitters. Also radiators have traditionally been installed underneath windows to counteract any down draughts of cold air coming into the room. Lower temperature radiators are much less effective at achieving this as they do not produce as strong circulating air currents within a room. In order to allow for this the building fabric need to be as air tight and insulated as is practicable, especially around windows. For larger spaces fan coil units and air handling units are always recommended over radiators. The most effective method of maximising the benefit of heat pumps in water based (hydronic) heating system is through the use of under floor heating systems. This is because the under floor heating systems have very large heating surface areas, allowing them to be used with water temperatures as low as 35°C. This results in a relatively high SPF and low running costs. There can be an issue with using under floor heating systems in some larger buildings such as offices as there are often electrical and communications services recessed in the floor, which may restrict the ability to install the under floor pipework. Another issue with under floor heating is that they tend to have long warm up times compared to other forms of heating. This should be taken into account when used with a building with high air change rates, for example buildings where windows are open and shut for cooling purposes and older buildings. COOLING ASHPs have been used in air conditioning systems for many years, and their use with large buildings is well established. GSHPs are a less well established technology when used for cooling operations, however they still present the potential to save operational costs against ASHP. Heat pumps can be used to provide cooling to buildings via the conventional air conditioning distribution systems such as air handling units, fan coil units, DX units and chilled beams. With the exception of DX units, the same distribution systems can also be used to provide the heating in the winter. If radiators or under floor heating systems are employed in the building, then separate cooling systems will also need to be provided. If the pipework is installed in the appropriate way, heat pumps can be used for ‘free cooling’ during relatively mild days. This is where the cool ground source or external air is used to cool the chilled water directly, without the need to operate the refrigeration cycle. It is not completely ‘free’, as any circulating pumps and cooling fans will still need to operate.
  • 18. Publication No Cu0179 Issue Date: April 2013 Page 15 HEAT RECOVERY Heat pumps can very effectively be used in large buildings as a means of recovering heat which would otherwise be wasted. They are commonly employed in ventilation extract ducts where warm air is expelled to the atmosphere. In this situation, the heat pump evaporator can be installed in the duct and the heat collected can be used to heat the incoming air or to pre-heat water used for other heating purposes. Since the internal air within a building is typically maintained to a set-point temperature throughout the year, ventilation heat recovery systems tend not to be affected by seasonal variations in the same way that conventional ASHPs are. Medium and large buildings often have operations which produce waste heat. This can include plant rooms, server rooms and cafeterias. Installing a heat pump in these areas is a very effective method of collecting low grade heat that would otherwise be wasted, and transferring it at a higher temperature to areas where it is required, such as occupied areas or boiler feed water. The amount of heat that can be recovered and the associated carbon saved will depend on both the amount of waste heat available and the availability of a suitable heat demand. DEHUMIDIFICATION Dehumidification is the process of reducing the amount of water in the air. It is sometimes employed in larger buildings to improve the comfort conditions; to protect the building fabric, goods and materials from damage and mould growth; or for a specific drying process. Heat pumps are well suited to dehumidification applications as they can cool air down, thereby causing some of the water to condense out of it whilst absorbing the heat energy to be used elsewhere. DOMESTIC HOT WATER Heat pumps can be used to produce domestic hot water for larger buildings; however there are issues which need to be carefully considered before using them for this application. Domestic hot water temperatures are usually held at 60°C or above to prevent the growth of Legionella in the water storage tanks. Although it is possible to have output temperatures this high from a heat pump, it is likely to be operating at a low COP. Also the physical heating coils required to heat the domestic hot water need to be significantly larger than those used in conventional domestic hot water tanks. Some systems use heat pumps to pre-heat the incoming water to around 45°C then use electric immersion heaters to further raise the water to the required temperature.
  • 19. Publication No Cu0179 Issue Date: April 2013 Page 16 ADVANTAGES AND CONSTRAINTS OF USING HEAT PUMPS IN LARGER BUILDINGS There are advantages and constraints to weigh up when considering the use of heat pumps over conventional heating and cooling systems in larger buildings. These advantages and constraints are investigated in further detail in the following sections. ADVANTAGES HEATING AND COOLING IN A SINGLE UNIT Both GSHPs and ASHPs can be used for heating in the winter and cooling in the summer. If fan coil units, air handling units or chilled beams are used on the distribution system, then they can be utilised for both heating and cooling, otherwise separate distribution systems need to be installed for the heating and cooling. There are capital savings to be made as only one system needs to be installed and maintained. There are also savings in terms of the plant room space required. Buildings with separate heating and cooling systems sometimes find themselves in a situation where the two systems are operating at the same time in the same zone and the two systems end up working against each other. This is very wasteful and can have a significant impact on energy bills. Having the heating and cooling systems provided by a single unit helps to prevent this from occurring. Care should be taken when setting up the controls for heat pumps capable of providing heating and cooling simultaneously. REDUCED MAINTENANCE COMPARED TO GAS BOILERS Although both heat pumps and gas boilers require maintenance to ensure their continued safe and efficient operation, the maintenance requirements for heat pumps are less onerous. This is because the operation of gas boilers is more complex and involves the combustion of gases, along with them having to withstand high temperatures and pressures. Gas boilers also have fresh air requirements which often require ventilation systems that themselves require maintenance. Compared to boilers, heat pumps used in larger buildings have fewer moving parts, are electrically powered and so have no fresh air and flue requirements. This means that they have lower maintenance requirements. It is important to note however that heat pumps used for cooling are included in Article 9 of EC Directive 2002/91/EC on the Energy Performance of Buildings, which sets out a mandatory inspection regime for heat pumps over 12 kW. The purpose of the inspection is to assess the efficiency of the system and provide appropriate advice on possible improvement or replacement of the system. The inspections have to be carried out by independent experts. In addition to this, heat pumps may require mandatory inspections under the EU Regulation 842/2006 on Certain Fluorinated Greenhouse Gases, commonly referred to as the F-gas regulations. The purpose for these inspections is to reduce the likelihood of harmful greenhouse gases being emitted to the atmosphere. The larger the heat pump, the more regular the inspections need to be. These F- gas inspections can be avoided by using heat pumps with refrigerants that are not included in the regulations. HIGHER EFFICIENCY THAN ELECTRIC RADIANT HEATERS Electric radiant heating systems are often used as a convenient heating system in areas which are not on the mains gas network or where the use of gas is not practical. They do not require fuel deliveries, nor a combustion plant. The main disadvantage of electric radiant heating systems is that they are costly to run. Heat pumps, with their high SPF, provide the potential to significantly reduce the energy consumption of electrically heated buildings. For example, if a given building has a peak heat demand of 300kW, then it would require 300kW of electrical power to keep it warm using electric radiant heaters. However, if a heat pump with a COP of 3 at these conditions is used to heat the same building, then only 100 kW of electrical power is required.
  • 20. Publication No Cu0179 Issue Date: April 2013 Page 17 RECOVERY OF WASTE HEAT As mentioned in the previous section, an advantage of heat pumps is that they have the ability to use low grade waste heat. For example, if a server room is emitting a constant out of heat at 25°C, this can be used by a heat pump to provide hot water at 55°C. CONSTRAINTS LOW OUTPUT TEMPERATURE As discussed in the previous sections, heat pumps are typically restricted to providing output temperatures of around 50°C – 55°C. This means that they are unsuitable for retro-fitting onto older style heating systems which are designed for higher temperatures. This also means that the heat emitters used with heat pumps have to be physically larger than those traditionally used in buildings. Building designers need to take this into consideration. Under floor heating systems are ideally suited to being used with heat pumps as they are designed to be used with low temperatures. REDUCED EFFICIENCIES WHEN LARGE TEMPERATURE DIFFERENCE BETWEEN SOURCE AND OUTPUT The efficient operation of a heat pump is dependent on there being a relatively small difference in temperature between the heat source and heat sink temperature. This can lead to high costs and carbon emissions that are much higher than expected if the system is not correctly specified. If ASHPs are being installed, it is particularly important to understand the heat pump’s performance across the whole heating season, as they are more susceptible to changes in the source temperature than GSHPs. Boilers and electrical heating systems are much less susceptible to these variations in outside temperature than heat pumps. It is important to take this into consideration when weighing up the relative benefits and drawbacks of heat pumps compared to conventional heating systems. Where it is known that there is likely to be large changes in the source temperature, such as when ASHPs are used in colder countries, then it is recommended that a low temperature emitter is used, designed for use with output temperatures of 35°C – 40°C, rather than systems with 55°C output temperatures. This helps to reduce the efficiency drop on colder days. DIFFICULT TO RETROFIT TO OLDER BUILDINGS Retrofitting heat pumps to older buildings presents a number of challenges to overcome. First of all, the building is likely to have been designed for heating devices at a higher temperature than is practical with a heat pump. The physical size of any radiators or heating coils will have to be bigger to overcome this issue, requiring more space. It may also require an upgrade of the building fabric to improve the air tightness and insulation, especially around windows. This is because heat emitters with relatively high output temperature are better at countering the cold draughts caused by poorly performing building fabric. When heat pumps with relatively low output temperatures are used with existing air handling units designed for higher output temperatures, the air flow rates may have to be increased to maintain the same heat output. This may cause noise issues in the ducts, and may also cause cold draught complaints from people who have to work close to air outlet grilles. In order to overcome this, larger ducts and more air outlets may be required. There can be issues with retro-fitting a GSHP to older buildings with regards to installing the ground collector pipework. This can involve disruptive excavation work on large areas of external ground, which may have a number of existing services already buried in it. This is less of an issue when the heat pump is being installed as part of the construction of a new building, as the work can be programmed as part of the ongoing exaction work and the GSHP ground collector pipes can be coordinated with the other utility pipework and cabling
  • 21. Publication No Cu0179 Issue Date: April 2013 Page 18 being installed at the same time. The local ground conditions should be assessed when looking to install ground collector pipework, as excavating hard ground could be considerably more expensive than soft ground. The ground should also be scanned to detect if any existing services are buried in the location where the pipework is to be installed.
  • 22. Publication No Cu0179 Issue Date: April 2013 Page 19 IMPROVING HEAT PUMP EFFICIENCY There are a number of steps which can be taken to help in achieving the maximum efficiency from a heat pump installation when used with larger buildings. Some of these steps relate to the heat pump itself, and others relate to the wider system with which the heat pump is used. The following section provides details of these steps and discusses how they can contribute to the overall efficiency of the heat pump system. USE HIGH EFFICIENCY COMPRESSORS The compressor in a heat pump makes a significant contribution to the overall efficiency of the unit and therefore it is important that a high efficiency compressor is used. Compressors for large buildings are typically either centrifugal or scroll type compressors. Heat pump manufacturers often offer a choice in compressor type. In general, centrifugal compressors offer higher full load efficiency than scroll compressors. However scroll compressors tend to maintain good efficiency when operated at part load, whereas the efficiency of centrifugal compressors tends to drop off more steeply at part loads. Scroll compressors also offer the ability to operate between 0 – 100% of the full load, whereas centrifugal compressors are limited to being operated down to around 20% of the full load. Therefore, if there is likely to be a constant load on the heat pump, then it is more efficient to opt for a centrifugal compressor, but if there is likely to be a varying load, then a scroll compressor may offer better overall efficiency. For smaller compressors (up to around 50 kW), reciprocating compressors are also an energy efficient option. Some larger heat pumps may have a number of smaller compressors in parallel to meet a wide range of demands. It is also important to specify premium efficiency9 IE3 motors are used for the heat pump compressor. On some heat pumps the compressor and the motor are provided as a single sealed unit, but tends to be restricted to smaller sizes. REFRIGERANT CHOICE Heat pumps are available in a range of refrigerant choices. An ideal refrigerant will have a boiling point lower that the source temperature, be able to absorb a relatively large amount of energy during evaporation, have appropriate densities in both the gas and liquid form, and require a relatively low operating pressure. Traditionally, a number of fluids used as refrigerants have been found to have a significant global warming effect and therefore have been banned. Fortunately, a number of refrigerants, including natural gases such as ammonia and CO2, are commonly available. When specifying a heat pump, ensure that the refrigerant used is well matched to the heat source and sink temperatures used in the building. Heat pump manufacturers can advise on this issue. HEAT EXCHANGER SIZE AND MATERIALS Heat exchangers come in a range of sizes and configurations, however they all operate by passing one fluid across another in order to transfer heat from one fluid to the other. The two fluids are separated by a thin, highly conductive material which allows the heat to transfer without any mixing of the fluids. The two main factors which aid the effectiveness of heat exchangers are the surface area separating the two fluids and the heat conductivity of the separating material. Although heat exchangers are available in a range of materials, copper is ideally suited to the task due to its high heat conductivity and its resistance to 9 The definition of a premium efficiency IE3 motor is specified in European Commission directive 2005/32/EC
  • 23. Publication No Cu0179 Issue Date: April 2013 Page 20 corrosion. Aluminium is often used as a cheaper alternative to copper, but aluminium heat exchangers have to be physically larger to provide the same heat transfer as the equivalent copper unit. In order to provide larger surface areas on heat exchangers, they can be provided with fins or ridges, although this may cause cleaning to be more difficult. MATCH HEAT SOURCES AND SINKS Heat pumps are most efficient when the temperature difference between the heat source and the heat sink is small. In order to facilitate this, efforts should be made to choose heat sources which are relatively warm and stable. For example, in colder climates, GSHPs should be selected in preference to ASHPs where possible. If ASHPs are used, then attempts should be made to place the evaporator in unexposed areas, such as in garages or on the south facing side of the building where it is exposed to the direct sunlight during the day time. In terms of heat sinks, attempts should be made to provide low temperature emitters such as under floor heating rather than radiators. For cooling purposes, chilled beams are preferable to fan coil units and air handling units as they have a higher working temperature. IMPROVE BUILDING FABRIC Improving the building fabric will go a long way to creating a stable temperature within a building, which in turn will reduce the load on the heat pump and its running hours. The building should be as air tight as possible to prevent warm air from leaking out and cold air coming in during the winter and vice versa in the summer. This means having good seals around doors and windows. Cracks and unnecessary penetrations in walls should also be sealed up. The walls and roof should have good insulation and the windows should be selected on their low heat loss properties. Ventilation systems should be fitted with heat recovery systems. South facing windows should be provided with blinds or shading to reduce summer cooling loads. USE INTELLIGENT CONTROLS Even the most efficient heat pump being used in a well-insulated building can waste significant amounts of energy without good controls. Larger buildings should always be separated out into discrete zones for the purpose of heating and cooling. This will allow the supply of heating and cooling in unused areas to be switched off completely. It also allows different areas to be maintained at different temperatures according to the activities taking place within them. For example, areas where people engaged in physical activity can have a lower heating set point temperature than areas where people are working at desks. The controls should be configured to match the occupancy. Intelligent controls can learn to switch on the heat pump just in time for the start of the working day based on the external temperature. Therefore, on warmer mornings, the heating would be switched on later than on colder mornings. With the appropriate heat pump, intelligent controls can make adjustments to the working pressure; the pressure is reduced when the source temperature is close to the sink temperature. This reduction in pressure means a reduced load on the compressor, which in turn results in lower energy consumption.
  • 24. Publication No Cu0179 Issue Date: April 2013 Page 21 CONCLUSION Heat pumps are a versatile and practical solution for heating and cooling larger buildings. They are available in a range of options. Before specifying a heat pump for a building, it is important to consider the following factors:  Understand the heating and cooling demand for the building. For example, will there be a demand for heating above 55 °C which a heat pump might struggle to achieve? Or will there be a need for simultaneous heating and cooling, which will necessitate at least two heat pump circuits? Can the building be divided up into many separate zones for the purpose of regulating temperature?  Decide on the most appropriate heating and cooling distribution system within the building. For example, under floor heating systems potentially have the lowest operating costs in the winter due to the low output temperature, however they have a relatively high installation cost, are only suitable for certain flooring types, and a separate cooling system needs to be installed. Air handling units, fan coil units and chilled beams have the benefit that they can be used for providing both heating and cooling. If using a low temperature heat emitter, be sure to consider the fresh air requirements and air change rates as the heat recovery times may be unacceptably long.  Decide on a heat source. If using an ASHP, consider the effect that changes in the outside temperature is likely to have on the efficiency across the whole heating and cooling season. Remember that the COP of a heat pump reduces as the outside temperature falls. Beware of the stated performance of a heat pump as this tends to be based on an external temperature, of 7°C, as specified in the EN 14511 test standard for heat pumps. If there are big changes in winter temperature then consider using a two stage heat pump, or even a supplementary heating source to be used on the very coldest days. If using a GSHP, consider if there is sufficient space to install horizontal ground collectors or whether a local water course or borehole could be utilised.  Ensure that the building is well insulated and air tight. Heat pumps are particularly susceptible to a reduction in efficiency due to cold draughts entering buildings.  Decide on a control philosophy for the building. Consider how different zones can be individually controlled. Will there be any form of monitoring and targeting to ensure the continued efficient operation of the system? Once all this has been decided, it is important to compare the life cycle cost and the carbon emission reduction cost with other alternatives. It is especially important to consider local factors, such as:  Capital and labour costs,  Building size and use,  Available access to soft ground, aquifers or water courses,  Fuel prices  The carbon emission intensity of grid electricity  Financial incentives for heat pumps (tax reductions, grants, special electricity tariffs, etcetera) When specifying the heat pump in order to minimise the whole life costs, ensure that the heat exchanger materials, compressor, motor and refrigerant are selected on energy efficiency grounds rather than initial capital costs. For new buildings in favourable climate, if care is given to selection, installation and operation, the difference in LCC (over 30 years) with traditional heating systems is reasonable. For GSHP, special attention should go to a mitigation of the installation cost, for instance by combing the ground works with other ground works for the building. For ASHP, the operating costs are more decisive and therefore special attention should go to optimizing the design and installation for maximum efficiency. For good performing ASHP and GSHP with low installation costs, the LCC is better than traditional heating systems. Financial incentives from the government
  • 25. Publication No Cu0179 Issue Date: April 2013 Page 22 are good practice in order to improve the viability of many heat pump installations. With those incentives, the LCC of heat pumps should drop below that of traditional heating systems. Also, as heat pump technology improves with time and installation best practices are widely adopted then the LCC will continue to improve. In colder climates and/or for renovation projects, the case for heat pumps needs to be assessed on the specific project merits. In the right conditions heat pumps can be the right option for these buildings, or in some cases other heating systems are to be preferred from an economic point of view.