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PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
Dissolved Air Flotation
Powered With Micro And Nano Technology
The Great Achievement Of
Dissolved Air Flotation Technology
COMPANY INTRODUCTION
HONESTY○PROFESSIONALISM○SAFETY○INNOVATION
Company is a professional
environment protecting equipment manufacturer.
The company is focused on development of
mechanical separation equipment as well as
providing a total solution for the customer.
Company’s priorities are
honesty, professionalism, safety and innovation. We
are committed to finding the best solution and insist
on keep on exploring water treatment equipment
technology. Our product and the total solution can
be applied in all kind of industrial wastewater
treatment field such as petrol, chemicals, pharmacy,
food processing, leather, dyeing, paper making
industries etc.
Company is following the
example of advanced technology of Europe and
America and embraces research, development and
design by themselves. We develop a series of
separation system such as HDAF, SDAF, integrated
DAF and Lamella clarifier etc. On the basic of the
above mentioned reliable and advanced
technology, we also explore coagulation &
flocculation reactor and dosing system.
Company adheres to
constantly pursue the innovation of technology and
manufacturing processes. The ideal of quality man-
management system runs through the whole
process of product design, manufacturing, and
maintenance. We control every step of process
strictly and produce the firs class equipment and
systems.
Contents
Air Flotation Summary
Typical Treatment Process
Sedimentation & Dissolved Air Flotation Unit (SDAF)
High-Efficiency Dissolved Air Flotation Unit (HDAF)
Standard Dissolved Air Flotation Unit (DAF)
Integrated Dissolved Air Flotation Unit (IDAF)
Cavitation Air Flotation (IAF)
Superficial Air Flotation (SAF)
Chemical Flocculation
Dosing System
Water Treatment For High Quality Drinkable Water
01-02
03-04
05-06
07-08
09-10
11
12
13-14
15
15
16
- 01 -
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
DAF Process
Dissolved Air Flotation is a liquid/solid or liquid/liquid separation process.
It can be used to remove fine suspended solids with density similar to
water, colloid and oil & grease etc.
Removal is achieved by dissolving air (in high pressure) in the form of tiny
bubbles (10-100um for micro bubble and 10-100nm for nano bubble) in the
wastewater. The micro/nano bubbles adhere to suspended matter causing
the suspended matter to float to the surface of the water and form a layer
which is then removed by a skimmer. The forth-free water exits the
flotation tank as the clarified effluent from the DAF unit.
DAF Applications
Fine suspended matter, alga and micro flocs separation ( such as
landscape water treatment, river clarifying and enhanced treatment)
Suspended solids and oil & greases separation and recovery ( such as
petroleum wastewater, biodiesel and restaurant wastewater)
High concentration organics wastewater pretreatment (such as
chemical, pharmacy wastewater)
Outlet wastewater from biological tanks (replacing secondary clarifier),
outlet wastewater from the Fenton process and active sludge thickening
Paper & pulp, printing & dyeing, leather, fermentations, food wastewater
treatment
Aquaculture, slaughter wastewater treatment
Spray, electroplating wastewater treatment and heavy metal recovery
- 2 -
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 3 -
Typical Treatment Process 1
Typical Treatment Process 1
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 4 -
Typical Treatment Process 3
Typical Treatment Process 4
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
SDAF : High-Efficiency Sedimentation & Dissolved Air Flotation
Unit - An Ideal Combination OF Air Flotation And Sedimentation
Core Technology
Hypo-surface capture technology
Laminar flow technology in separation zone
Lamella sedimentation technology
Adventages
An excellent combination of sedimentation and air flotation
Powerful and compact with a significant smaller footprint, high efficiency with hydraulic load 8~30
m³/m²-hr
High solid load and maximum allowable SS concentration is about 10000 mg/L
High energy efficiency, separation rate is much higher than conventional DAF system
Very low operation cost and saving 15~30% chemical dosage comparing with conventional DAF
system
Excellent outlet wastewater quality and automatic sludge discharge, solid content of sludge is
about 30~100 g/L
Micro/Nano bubble generation technology
Counter current mechanism
Forth circulation and flocculation technology
- 05 -
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 06 -
Technical Specification
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 07 -
HDAF : High-Efficiency Dissolved Air Flotation System - An Enhanced
Update On The Basic OF Conventional DAF System
Core Technology
Adventages
Micro/Nano bubble generation technology
Counter current mechanism
Forth circulation and flocculation technology
Hypo surface capture technology
Laminar flow technology in separation zone
Powerful and compact with a significantly smaller footprint, high efficiency with hydraulic load
6~15 m³/m²-hr
High solid load and maximum allowable SS concentration is about 10000 mg/L
High energy efficiency, separation rate is much higher than conventional DAF system
Low operation cost and saving 15~30% chemical dosage comparing with conventional DAF
system
Excellent outlet wastewater quality and automatic sludge discharge, solid content of sludge is
about 30~100 g/L
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
Technical Specification
- 08 -
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 09 -
DAF : Standard Dissolved Air Flotation System
Adventages
Micro/Nano bubble generation technology Liquid and solid separation technology in
the forth zone
Powerful and compact with small footprint, high liqid/solid separation efficiency
Traditional dissolved air flotation system with hydraulic load 3~5m³/m²-hr
Maximum allowable SS concentration is <1000 mg/L
Automatic sludge discharge, solid content of sludge is about 30~100 g/L
Core Technology
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 10 -
Technical Specification
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 11 -
Adventages
IDAF system includes DAF unit (HDAF, SDAF, and DAF for your choice), flocculation pipes
and chemical dosage system. It is designed and manufactured according to customer’s
requirements and provides a total solution for the customer. It is a combination of several
technologies; flotation, mixing, and flocculation. You can choose the optimum on e according to
your requirements and conditions.
Specialty
IDAF : Integrated Dissolved Air Flotation System – Total Solution
For You
An excellent integration of air flotation, chemical mixing and flocculation
Powerful and compact with small footprint and high liquid/solid separation efficiency
Design and manufacturing according to customer’s requirement and conditions
Provide a total solution for the customer
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 12 -
Adventages
IAF is a technology specialized in removing high concentration oil & grease and SS in industrial
wastewater. The untreated wastewater enters into an aeration segment with aeration equipment at
first. The vacuum effect will be created by a high speed rotation air impeller when the wastewater is
in the progress of up-flow and air sucked into the cavity of the impeller. Then the micro bubbles will
be generated by attrition. The micro/nano bubbles will attach to suspend matter in the wastewater
and float to the water surface. The suspended matter will be removed by special skimmer.
Mechanism
IAF--- Cavitation Air Flotation
No noise
No circulation pump
No air compressor
No air-dissolving container
No underground pipelines
Core technology Application
There are no part which might need reparation
The equipment has good integrity and easy to install
It can save the running cost at about 40%~90%
It can save the floor space at about 40%~60%
It can start up instantly and can get on and off
frequently
Micro/Nano bubble generation and
distribution technology
Unique aeration mechanism design
Highly efficient scraper design and
operation technology
Wastewater from paper & pulp factories
Wastewater from petroleum and refining factories
Wastewater containing high amounts of oil, grease and
chemical
Wastewater from pharmacies and medicine productions
Wastewater form textile production and printing &
dyeing factories
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 13 -
Adventages
SAF unit is a highly efficient shallow air flotation system adopting the “shallow tank theory” and
“zero-speed principle” successfully. Under a certain pressure the air will excellently dissolve into the
water until saturated.
The water pressure is lowered in high efficiency air releaser, which produce high amount of micro-
bubbles. The produced micro/nano-bubbles and the suspended matter attach to each other and float
to the surface of the water. The suspended matter will be removed by a special skimmer. The depth of
the shallow tank is only 450-600mm and HRT is about 3-5min, which will reduce retention time and
improve flotation efficiency greatly.
Mechanism
SAF--- Superficial Air Flotation System
Wastewater from paper processing factories
Wastewater from textile production
Wastewater from refining sugar factories
Wastewater from fine-chemical productions
Core technology
Application
Highly efficient air dissolving and micro/nano
bubble generation technology
“Shallow tank theory”
“Zero speed principle”
Small footprint and high performance
Short HRT and high surface load
Low cost and easy installation
High sludge concentration
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 14 -
Technical Specification
- 15 -
Chemical Flocculator
Dosing System
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
- 16 -
PT. TOSURO TECHNOLOGY INDONESIA
“Industrial System With Green technology”
Water Treatment For High Quality Drinkable Water
Adventages
Ultra filtration system
Reverse Osmosis filtration
Carbon Filtration system
Multi-media filtration system
Ion Exchanger system
Deionizer system
Desalinization system
Small footprint
Can use sea water as the source
High quality of drinking / consumable water
Big output capacity
Core Technology
“Industrial System With Green technology”
PT. TOSURO TECHNOLOGY INDONESIA
Head Office:
Jl. Johar F6 no. 2D Kawasan Industri Delta Silikon III, Cikarang Selatan, Bekasi, Indonesia 17550
Phone : (+62 21) 2945 3831 Fax : (+62 21) 2945 3832 E-mail : tosuro12@gmail.com
Dissolved Air System technology

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Dissolved air system and water treatment for drinkable waterl

  • 1. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” Dissolved Air Flotation Powered With Micro And Nano Technology The Great Achievement Of Dissolved Air Flotation Technology
  • 2. COMPANY INTRODUCTION HONESTY○PROFESSIONALISM○SAFETY○INNOVATION Company is a professional environment protecting equipment manufacturer. The company is focused on development of mechanical separation equipment as well as providing a total solution for the customer. Company’s priorities are honesty, professionalism, safety and innovation. We are committed to finding the best solution and insist on keep on exploring water treatment equipment technology. Our product and the total solution can be applied in all kind of industrial wastewater treatment field such as petrol, chemicals, pharmacy, food processing, leather, dyeing, paper making industries etc. Company is following the example of advanced technology of Europe and America and embraces research, development and design by themselves. We develop a series of separation system such as HDAF, SDAF, integrated DAF and Lamella clarifier etc. On the basic of the above mentioned reliable and advanced technology, we also explore coagulation & flocculation reactor and dosing system. Company adheres to constantly pursue the innovation of technology and manufacturing processes. The ideal of quality man- management system runs through the whole process of product design, manufacturing, and maintenance. We control every step of process strictly and produce the firs class equipment and systems.
  • 3. Contents Air Flotation Summary Typical Treatment Process Sedimentation & Dissolved Air Flotation Unit (SDAF) High-Efficiency Dissolved Air Flotation Unit (HDAF) Standard Dissolved Air Flotation Unit (DAF) Integrated Dissolved Air Flotation Unit (IDAF) Cavitation Air Flotation (IAF) Superficial Air Flotation (SAF) Chemical Flocculation Dosing System Water Treatment For High Quality Drinkable Water 01-02 03-04 05-06 07-08 09-10 11 12 13-14 15 15 16
  • 4. - 01 - PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology”
  • 5. DAF Process Dissolved Air Flotation is a liquid/solid or liquid/liquid separation process. It can be used to remove fine suspended solids with density similar to water, colloid and oil & grease etc. Removal is achieved by dissolving air (in high pressure) in the form of tiny bubbles (10-100um for micro bubble and 10-100nm for nano bubble) in the wastewater. The micro/nano bubbles adhere to suspended matter causing the suspended matter to float to the surface of the water and form a layer which is then removed by a skimmer. The forth-free water exits the flotation tank as the clarified effluent from the DAF unit. DAF Applications Fine suspended matter, alga and micro flocs separation ( such as landscape water treatment, river clarifying and enhanced treatment) Suspended solids and oil & greases separation and recovery ( such as petroleum wastewater, biodiesel and restaurant wastewater) High concentration organics wastewater pretreatment (such as chemical, pharmacy wastewater) Outlet wastewater from biological tanks (replacing secondary clarifier), outlet wastewater from the Fenton process and active sludge thickening Paper & pulp, printing & dyeing, leather, fermentations, food wastewater treatment Aquaculture, slaughter wastewater treatment Spray, electroplating wastewater treatment and heavy metal recovery - 2 - PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology”
  • 6. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 3 - Typical Treatment Process 1 Typical Treatment Process 1
  • 7. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 4 - Typical Treatment Process 3 Typical Treatment Process 4
  • 8. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” SDAF : High-Efficiency Sedimentation & Dissolved Air Flotation Unit - An Ideal Combination OF Air Flotation And Sedimentation Core Technology Hypo-surface capture technology Laminar flow technology in separation zone Lamella sedimentation technology Adventages An excellent combination of sedimentation and air flotation Powerful and compact with a significant smaller footprint, high efficiency with hydraulic load 8~30 m³/m²-hr High solid load and maximum allowable SS concentration is about 10000 mg/L High energy efficiency, separation rate is much higher than conventional DAF system Very low operation cost and saving 15~30% chemical dosage comparing with conventional DAF system Excellent outlet wastewater quality and automatic sludge discharge, solid content of sludge is about 30~100 g/L Micro/Nano bubble generation technology Counter current mechanism Forth circulation and flocculation technology - 05 -
  • 9. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 06 - Technical Specification
  • 10. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 07 - HDAF : High-Efficiency Dissolved Air Flotation System - An Enhanced Update On The Basic OF Conventional DAF System Core Technology Adventages Micro/Nano bubble generation technology Counter current mechanism Forth circulation and flocculation technology Hypo surface capture technology Laminar flow technology in separation zone Powerful and compact with a significantly smaller footprint, high efficiency with hydraulic load 6~15 m³/m²-hr High solid load and maximum allowable SS concentration is about 10000 mg/L High energy efficiency, separation rate is much higher than conventional DAF system Low operation cost and saving 15~30% chemical dosage comparing with conventional DAF system Excellent outlet wastewater quality and automatic sludge discharge, solid content of sludge is about 30~100 g/L
  • 11. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” Technical Specification - 08 -
  • 12. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 09 - DAF : Standard Dissolved Air Flotation System Adventages Micro/Nano bubble generation technology Liquid and solid separation technology in the forth zone Powerful and compact with small footprint, high liqid/solid separation efficiency Traditional dissolved air flotation system with hydraulic load 3~5m³/m²-hr Maximum allowable SS concentration is <1000 mg/L Automatic sludge discharge, solid content of sludge is about 30~100 g/L Core Technology
  • 13. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 10 - Technical Specification
  • 14. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 11 - Adventages IDAF system includes DAF unit (HDAF, SDAF, and DAF for your choice), flocculation pipes and chemical dosage system. It is designed and manufactured according to customer’s requirements and provides a total solution for the customer. It is a combination of several technologies; flotation, mixing, and flocculation. You can choose the optimum on e according to your requirements and conditions. Specialty IDAF : Integrated Dissolved Air Flotation System – Total Solution For You An excellent integration of air flotation, chemical mixing and flocculation Powerful and compact with small footprint and high liquid/solid separation efficiency Design and manufacturing according to customer’s requirement and conditions Provide a total solution for the customer
  • 15. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 12 - Adventages IAF is a technology specialized in removing high concentration oil & grease and SS in industrial wastewater. The untreated wastewater enters into an aeration segment with aeration equipment at first. The vacuum effect will be created by a high speed rotation air impeller when the wastewater is in the progress of up-flow and air sucked into the cavity of the impeller. Then the micro bubbles will be generated by attrition. The micro/nano bubbles will attach to suspend matter in the wastewater and float to the water surface. The suspended matter will be removed by special skimmer. Mechanism IAF--- Cavitation Air Flotation No noise No circulation pump No air compressor No air-dissolving container No underground pipelines Core technology Application There are no part which might need reparation The equipment has good integrity and easy to install It can save the running cost at about 40%~90% It can save the floor space at about 40%~60% It can start up instantly and can get on and off frequently Micro/Nano bubble generation and distribution technology Unique aeration mechanism design Highly efficient scraper design and operation technology Wastewater from paper & pulp factories Wastewater from petroleum and refining factories Wastewater containing high amounts of oil, grease and chemical Wastewater from pharmacies and medicine productions Wastewater form textile production and printing & dyeing factories
  • 16. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 13 - Adventages SAF unit is a highly efficient shallow air flotation system adopting the “shallow tank theory” and “zero-speed principle” successfully. Under a certain pressure the air will excellently dissolve into the water until saturated. The water pressure is lowered in high efficiency air releaser, which produce high amount of micro- bubbles. The produced micro/nano-bubbles and the suspended matter attach to each other and float to the surface of the water. The suspended matter will be removed by a special skimmer. The depth of the shallow tank is only 450-600mm and HRT is about 3-5min, which will reduce retention time and improve flotation efficiency greatly. Mechanism SAF--- Superficial Air Flotation System Wastewater from paper processing factories Wastewater from textile production Wastewater from refining sugar factories Wastewater from fine-chemical productions Core technology Application Highly efficient air dissolving and micro/nano bubble generation technology “Shallow tank theory” “Zero speed principle” Small footprint and high performance Short HRT and high surface load Low cost and easy installation High sludge concentration
  • 17. PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” - 14 - Technical Specification
  • 18. - 15 - Chemical Flocculator Dosing System PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology”
  • 19. - 16 - PT. TOSURO TECHNOLOGY INDONESIA “Industrial System With Green technology” Water Treatment For High Quality Drinkable Water Adventages Ultra filtration system Reverse Osmosis filtration Carbon Filtration system Multi-media filtration system Ion Exchanger system Deionizer system Desalinization system Small footprint Can use sea water as the source High quality of drinking / consumable water Big output capacity Core Technology
  • 20. “Industrial System With Green technology” PT. TOSURO TECHNOLOGY INDONESIA Head Office: Jl. Johar F6 no. 2D Kawasan Industri Delta Silikon III, Cikarang Selatan, Bekasi, Indonesia 17550 Phone : (+62 21) 2945 3831 Fax : (+62 21) 2945 3832 E-mail : tosuro12@gmail.com Dissolved Air System technology