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CONFIDENTIAL PRIVATE INFORMATION




                                      International Forum on Life-Cycle
                                        Maintenance and Management
                                   Technologies for Smart Highway System




                A Holistic Approach to Road Construction and Environmental Impact,
                and the Role of Ecologically Based Techniques in Planning and Design


                 Authors: Steven B Finnie and Harold T M Insley

                 • Steven B Finnie
                    Associate Director, Pavement, Trackbed and Materials Consultancy
                    URS Scott Wilson Ltd, Nottingham, United Kingdom


                 • Harold T M Insley
                    Associate Director, Head of Environmental Services
                    URS Scott Wilson, Hong Kong




                         Highway Challenges
                                                                                       2
CONFIDENTIAL PRIVATE INFORMATION




                Contents of Presentation

                    Theme of paper: Mountain Highways in Developing
                    Countries

                • Halsema Highway Case Study
                • Typical Slope Problems
                • Design of Remedial Works
                • Environmental Aspects
                • Examples of other Mountain Road Projects
                • Typical Design Features



                         Highway Challenges
                                                                      3




                Halsema Highway History
                •   Road at 2,000m elevation and above
                •   Typical rainfall 2,400mm per year
                •   Partially paved mountain road damaged
                    by earthquake and typhoons in1990s
                •   Richter 7.8 magnitude quake in July 1990
                    seriously damaged road, and Hyatt Hotel
                    in Baguio collapsed killing 80 people
                •   Damage to road not immediately repaired
                •   Significant typhoons caused major
                    erosion damage
                •   Consultants appointed in 1996 for
                    feasibility study to rehabilitate highway
                •   World Bank funded




                         Highway Challenges
                                                                      4
CONFIDENTIAL PRIVATE INFORMATION




                Major Arterial Highway serving Region
                •   Halsema Highway runs from Baguio City
                    to Bontoc to Banaue (rice terraces)
                •   Baguio City regional capital
                •   Major vegetable growing area
                •   Vegetables trucked down to outskirts of
                    Baguio in small trucks
                •   Transferred to 10 wheeler trucks or
                    bigger for transport to Manila (capital
                    city)
                •   Construction on first section from La
                    Trinidad to Mount Data started in 2000




                         Highway Challenges
                                                                  5




                Feasibility Study, Rehabilitation Design
                and Construction Supervision

                •   180 km long Halsema Highway links
                    Philippines summer capital of Baguio with
                    famous “ Banaue rice terraces” World
                    Heritage Site considered to be more than
                    2,000 years old
                •   Road crosses some of most difficult
                    topography in South East Asia – main
                    ridge of Central Cordillera runs
                    approximately north-south
                •   Central Cordillera: steep, knife-edged and
                    underlain by highly fractured, faulted and
                    weathered materials
                •   Scott Wilson carried out feasibility study,
                    design and construction supervision of
                    geotechnical works
                •   Scope of services included geotechnical,
                    geological, bio-engineering, hydrological,
                    environmental, ecological and social
                    impact aspects


                         Highway Challenges
                                                                  6
CONFIDENTIAL PRIVATE INFORMATION




                Halsema Highway, Philippines


                                           • Rural highway in high rainfall,
                                            seismically active mountainous
                                            area
                                           • Carried out feasibility study for
                                            rehabilitation including
                                            geotechnical, hydrological,
                                            environmental and social impact
                                            investigations
                                           • Although Halsema Highway is a
                                            major road, it is classed as a “low-
                                            cost” road for purposes of this
                                            rehabilitation, which restricted
                                            scope of investigations (i.e. limited
                                            ground investigation) and scope of
                                            rehabilitation work



                      Highway Challenges
                                                                                          7




                Halsema Highway, Philippines

                                             • Landscape very fragile, and highly
                                               susceptible to erosion caused by
                                               intense storm runoff and destabilising
                                               earthquakes

                                             • Programme of aerial photography
                                               carried out

                                             • Followed by field mapping, engineering
                                               geological inspection and the sinking of
                                               boreholes

                                             • Initial Environmental Assessment
                                               carried out

                                             • Innovative bio-engineering designs
                                               needed to stabilise slopes




                      Highway Challenges
                                                                                          8
CONFIDENTIAL PRIVATE INFORMATION




                One of “Most Dangerous Roads in World”




                          Highway Challenges
                                                                                                                            9




                Typical Slope Problems
                •   Failure of slopes on to road (rock falls, debris slides etc)




                •   Failure of slopes below road               Technical Assistance for Risk Assessment and Management D2

                                                               282800 in 1997
                    Leading to loss of road edge
                    (including wall foundation failure)


                •   Failure of entire road formation


                •   Debris flows & slope erosion




                          Highway Challenges
                                                                                                                            10
CONFIDENTIAL PRIVATE INFORMATION




                Large Landslide below Highway




                      Highway Challenges
                                                11




                Unstable Slopes above Highway




                      Highway Challenges
                                                12
CONFIDENTIAL PRIVATE INFORMATION




                “Temporary” Structures to Maintain Access
                •   After earthquake and typhoons in 1990s
                    access along highway provided with
                    mixture of “temporary measures”
                    including Bailey Bridges, and temporary
                    diversions
                •   Photo of crossing of “saddle” where
                    roadway failed on both sides of highway




                         Highway Challenges
                                                                      13




                Design of Remedial Measures

                Integrated Approach Required

                • Geotechnical engineering measures
                • Drainage engineering measures and erosion control
                • Slope protection and bio-engineering measures
                • Environmental protection




                         Highway Challenges
                                                                      14
CONFIDENTIAL PRIVATE INFORMATION




                Typical Rehabilitation




                              Halsema Highway




                      Highway Challenges
                                                15




                Typical Major Rehabilitation




                        Halsema Highway




                      Highway Challenges
                                                16
CONFIDENTIAL PRIVATE INFORMATION




                Integration of Bio-Engineering with Geotechnical Design




                      Highway Challenges
                                                                          17




                Failures and Erosion below Road Bench


                         Pre-Construction




                      Highway Challenges
                                                                          18
CONFIDENTIAL PRIVATE INFORMATION




                Rehabilitation below Road Bench

                        Works Substantially Complete




                      Highway Challenges
                                                       19




                Masonry Wall to Support Road Bench




                      Highway Challenges
                                                       20
CONFIDENTIAL PRIVATE INFORMATION




                Drainage and Stream Protection Measures




                      Highway Challenges
                                                          21




                Above Road Retaining Structure
                         Completion of shotcrete &
                         construction of above-road
                         retaining structures




                      Highway Challenges
                                                          22
CONFIDENTIAL PRIVATE INFORMATION




                Environmental Aspects
                •   Environmental Impacts related
                    to Heritage Sites and National
                    Park
                •   Construction Impacts
                •   Traffic Related Impacts
                •   Social Impacts




                         Highway Challenges
                                                                           23




                Environmental Impacts – Heritage Sites and National Park
                •   Photo shows rice terraces near Banaue
                •   Heritage site
                •   Road also passes through National Park
                •   World Bank required impacts on Heritage
                    Site and National Park minimised as far
                    as practical




                         Highway Challenges
                                                                           24
CONFIDENTIAL PRIVATE INFORMATION




                Construction Impacts


                •   Noise (generated by construction
                    plant)
                •   Dust
                •   Disposal of excavated material
                •   Excavation of borrow areas
                •   Water quality impacts, and
                    erosion
                •   Social impacts from clearance,
                    etc.
                •   Impact of construction on traffic
                    using road




                           Highway Challenges
                                                                25




                Traffic Related Impacts
                •   Improved road surface, previously
                    unpaved, now concrete pavement,
                    results in increased vehicle speeds
                •   Increased speeds result in greater
                    potential for accidents involving
                    excessive speeds
                •   Accidents as a result of “blind” corners,
                    pedestrians on roads, boulders from
                    slopes above causing obstacle on road,
                    fog banks
                •   Mountain road creates opportunity for
                    major accidents with vehicles crashing
                    off road, and causing many fatalities
                    (especially buses)
                •   Limited budget for road side barrier but
                    small up stand wall included
                •   Road humps to reduce speed
                •   Increased axle loads


                           Highway Challenges
                                                                26
CONFIDENTIAL PRIVATE INFORMATION




                Social Impact Assessment



                                                  •   Clearance of encroachments into
                                                      road reserve
                                                  •   Some acquisition of agricultural
                                                      land for minor alignment
                                                      improvements
                                                  •   Socio-Economic Surveys carried
                                                      out
                                                  •   Resettlement Action Plan prepared
                                                  •   Community engagement




                       Highway Challenges
                                                                                          27




                Examples of Other Mountain Road Projects

                • Nepal: Prithvi Highway
                • Nepal: Third Road Improvement Project
                • Tajikistan: Shagon-Zigar Road
                • Bhutan: Road Network Study
                • Ethiopia: Koombolcha – Mekane Salem – Gundewien
                  Road




                       Highway Challenges
                                                                                          28
CONFIDENTIAL PRIVATE INFORMATION




                Prithvi Highway, Nepal

                    Flood Damage Assessment, Study Report, Design of
                    Remedial Works and Supervision
                     • Geotechnical examination,
                       inventory of flood damage
                     • Recommendations for and
                       prioritisation of reinstatement
                       and further erosion protection
                       works
                     • Remedial, reinstatement, and
                       protection measures
                     • Design/supervision/ contract
                       management services for
                       damage repair, contract
                       management and supervision




                        Highway Challenges
                                                                       29




                Third Road Improvement Project, Nepal
                Improvement and Rehabilitation of Rural
                Roads
                • Improvement and rehabilitation
                  of 350km of rural access road to
                  bitumen standard in mountainous
                  and flat terrain

                • Economic screening study

                • Typical design details, and
                  design checks

                • Procurement and construction
                  supervision




                        Highway Challenges
                                                                       30
CONFIDENTIAL PRIVATE INFORMATION




                Shagon-Zigar Road, Tajikistan
                Feasibility, Design, Supervision

                • Situated along border with Afghanistan,
                  alignment through foothills of Pamirs and
                  bordered by Pyanj River to east

                • Alignment traverses extremely rugged,
                  mountainous terrain

                • Challenges to engineering team included
                  rockfall from natural slopes, extreme
                  topography and weather conditions and
                  sensitive ground conditions disturbed by
                  pre-contract blasting and seismic activity




                        Highway Challenges
                                                                           31




                Road Network Study, Bhutan
                Technical Assistance Project to Prepare Prioritised Road
                Improvement Programme

                 • Survey and analysis of typical slope
                   stability problems

                 • Slope maintenance manual

                 • Economic evaluation of proposed
                   improvements

                 • Environmental Impact Assessment
                   of proposed improvements

                 • Road improvement strategies




                        Highway Challenges
                                                                           32
CONFIDENTIAL PRIVATE INFORMATION




                Kombolcha – Mekane Salem – Gundewien Road, Ethiopia
                Remote Sensing, Engineering Geological Mapping, Ground
                Investigation, Design Review (including redesign) and
                Construction Supervision
                • Construction of 136 km new gravel road,
                  with dense base macadam on steep
                  gradients, and simultaneous construction
                  of 2 new bridges over River Nile and
                  tributary, Difarsa River

                • Geotechnical services included detailed
                  aerial photograph interpretation, field
                  engineering geological and
                  geomorphological mapping, reference
                  condition mapping, landscape evolution
                  modelling, ground investigation and
                  outline design of slope works.

                        Highway Challenges
                                                                         33




                Typical Design Features

                • Bio-engineering

                • Gabion Wall

                • Combined Masonry and Gabion Wall

                • Reinforced Earth Wall

                • Reinforced Concrete Grid Wall

                • Surface Reinforcement

                • Buttress Wall




                        Highway Challenges
                                                                         34
CONFIDENTIAL PRIVATE INFORMATION




                Bio-Engineering Slope Protection

                Bio-engineering is the use of
                vegetation, either alone or in
                conjunction with civil
                engineering structures, to
                reduce slope instability and
                erosion on slopes.




                                                             4 main groups of techniques are
                                                             available:


                                                                 Grass line planting
                                                                 Brush layering etc
                                                                 Shrub, tree and bamboo
                                                                 planting
                                                                 Composite techniques


                          Highway Challenges
                                                                                               35




                Bio-engineering
                •   Low construction cost
                •   Low maintenance cost
                •   Visually preferable
                •   Contributes to local economy
                •   Species selection is key:
                     • Hardy
                     • High rainfall and drought resistant
                     • Extensive use of grasses
                     • Bamboo and Shrub species with strong root network
                     • Pine trees
                •   Pilot trials
                     • Indigenous and imported species
                     • Local expertise utilised




                          Highway Challenges
                                                                                               36
CONFIDENTIAL PRIVATE INFORMATION




                Gabion Wall
                Above Road: Gabion Wall in Nepal




                                                                Below Road: Gabion Wall
                                                                in Ethiopia




                        Highway Challenges
                                                                                          37




                Combined Masonry and Gabion Wall




                                                   Construction Substantially Complete




                 Pre-Construction




                        Highway Challenges
                                                                                          38
CONFIDENTIAL PRIVATE INFORMATION




                Reinforced Earth Wall


                                           Under
                                           construction
                                           (Ethiopia)




                      Highway Challenges
                                                             39




                Reinforced Earth Wall


                                           Completed
                                           wall (Ethiopia)




                      Highway Challenges
                                                             40
CONFIDENTIAL PRIVATE INFORMATION




                Reinforced Concrete Grid Wall




                                           Reinforced Concrete Grid Wall comprising
                                           Reinforced Concrete Members with Mortared
                                           Masonry Panels on Halsema Highway




                      Highway Challenges
                                                                                        41




                Surface Reinforcement
                                                                  “Plastering” a thin
                                                                  concrete layer over
                                                                  decomposed rock
                                                                  slope in Laos




                      Highway Challenges
                                                                                        42
CONFIDENTIAL PRIVATE INFORMATION




                Buttress Wall


                                           Buttress wall under
                                           construction in Sri
                                           Lanka




                      Highway Challenges
                                                                 43

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Halsema Highway

  • 1. CONFIDENTIAL PRIVATE INFORMATION International Forum on Life-Cycle Maintenance and Management Technologies for Smart Highway System A Holistic Approach to Road Construction and Environmental Impact, and the Role of Ecologically Based Techniques in Planning and Design Authors: Steven B Finnie and Harold T M Insley • Steven B Finnie Associate Director, Pavement, Trackbed and Materials Consultancy URS Scott Wilson Ltd, Nottingham, United Kingdom • Harold T M Insley Associate Director, Head of Environmental Services URS Scott Wilson, Hong Kong Highway Challenges 2
  • 2. CONFIDENTIAL PRIVATE INFORMATION Contents of Presentation Theme of paper: Mountain Highways in Developing Countries • Halsema Highway Case Study • Typical Slope Problems • Design of Remedial Works • Environmental Aspects • Examples of other Mountain Road Projects • Typical Design Features Highway Challenges 3 Halsema Highway History • Road at 2,000m elevation and above • Typical rainfall 2,400mm per year • Partially paved mountain road damaged by earthquake and typhoons in1990s • Richter 7.8 magnitude quake in July 1990 seriously damaged road, and Hyatt Hotel in Baguio collapsed killing 80 people • Damage to road not immediately repaired • Significant typhoons caused major erosion damage • Consultants appointed in 1996 for feasibility study to rehabilitate highway • World Bank funded Highway Challenges 4
  • 3. CONFIDENTIAL PRIVATE INFORMATION Major Arterial Highway serving Region • Halsema Highway runs from Baguio City to Bontoc to Banaue (rice terraces) • Baguio City regional capital • Major vegetable growing area • Vegetables trucked down to outskirts of Baguio in small trucks • Transferred to 10 wheeler trucks or bigger for transport to Manila (capital city) • Construction on first section from La Trinidad to Mount Data started in 2000 Highway Challenges 5 Feasibility Study, Rehabilitation Design and Construction Supervision • 180 km long Halsema Highway links Philippines summer capital of Baguio with famous “ Banaue rice terraces” World Heritage Site considered to be more than 2,000 years old • Road crosses some of most difficult topography in South East Asia – main ridge of Central Cordillera runs approximately north-south • Central Cordillera: steep, knife-edged and underlain by highly fractured, faulted and weathered materials • Scott Wilson carried out feasibility study, design and construction supervision of geotechnical works • Scope of services included geotechnical, geological, bio-engineering, hydrological, environmental, ecological and social impact aspects Highway Challenges 6
  • 4. CONFIDENTIAL PRIVATE INFORMATION Halsema Highway, Philippines • Rural highway in high rainfall, seismically active mountainous area • Carried out feasibility study for rehabilitation including geotechnical, hydrological, environmental and social impact investigations • Although Halsema Highway is a major road, it is classed as a “low- cost” road for purposes of this rehabilitation, which restricted scope of investigations (i.e. limited ground investigation) and scope of rehabilitation work Highway Challenges 7 Halsema Highway, Philippines • Landscape very fragile, and highly susceptible to erosion caused by intense storm runoff and destabilising earthquakes • Programme of aerial photography carried out • Followed by field mapping, engineering geological inspection and the sinking of boreholes • Initial Environmental Assessment carried out • Innovative bio-engineering designs needed to stabilise slopes Highway Challenges 8
  • 5. CONFIDENTIAL PRIVATE INFORMATION One of “Most Dangerous Roads in World” Highway Challenges 9 Typical Slope Problems • Failure of slopes on to road (rock falls, debris slides etc) • Failure of slopes below road Technical Assistance for Risk Assessment and Management D2 282800 in 1997 Leading to loss of road edge (including wall foundation failure) • Failure of entire road formation • Debris flows & slope erosion Highway Challenges 10
  • 6. CONFIDENTIAL PRIVATE INFORMATION Large Landslide below Highway Highway Challenges 11 Unstable Slopes above Highway Highway Challenges 12
  • 7. CONFIDENTIAL PRIVATE INFORMATION “Temporary” Structures to Maintain Access • After earthquake and typhoons in 1990s access along highway provided with mixture of “temporary measures” including Bailey Bridges, and temporary diversions • Photo of crossing of “saddle” where roadway failed on both sides of highway Highway Challenges 13 Design of Remedial Measures Integrated Approach Required • Geotechnical engineering measures • Drainage engineering measures and erosion control • Slope protection and bio-engineering measures • Environmental protection Highway Challenges 14
  • 8. CONFIDENTIAL PRIVATE INFORMATION Typical Rehabilitation Halsema Highway Highway Challenges 15 Typical Major Rehabilitation Halsema Highway Highway Challenges 16
  • 9. CONFIDENTIAL PRIVATE INFORMATION Integration of Bio-Engineering with Geotechnical Design Highway Challenges 17 Failures and Erosion below Road Bench Pre-Construction Highway Challenges 18
  • 10. CONFIDENTIAL PRIVATE INFORMATION Rehabilitation below Road Bench Works Substantially Complete Highway Challenges 19 Masonry Wall to Support Road Bench Highway Challenges 20
  • 11. CONFIDENTIAL PRIVATE INFORMATION Drainage and Stream Protection Measures Highway Challenges 21 Above Road Retaining Structure Completion of shotcrete & construction of above-road retaining structures Highway Challenges 22
  • 12. CONFIDENTIAL PRIVATE INFORMATION Environmental Aspects • Environmental Impacts related to Heritage Sites and National Park • Construction Impacts • Traffic Related Impacts • Social Impacts Highway Challenges 23 Environmental Impacts – Heritage Sites and National Park • Photo shows rice terraces near Banaue • Heritage site • Road also passes through National Park • World Bank required impacts on Heritage Site and National Park minimised as far as practical Highway Challenges 24
  • 13. CONFIDENTIAL PRIVATE INFORMATION Construction Impacts • Noise (generated by construction plant) • Dust • Disposal of excavated material • Excavation of borrow areas • Water quality impacts, and erosion • Social impacts from clearance, etc. • Impact of construction on traffic using road Highway Challenges 25 Traffic Related Impacts • Improved road surface, previously unpaved, now concrete pavement, results in increased vehicle speeds • Increased speeds result in greater potential for accidents involving excessive speeds • Accidents as a result of “blind” corners, pedestrians on roads, boulders from slopes above causing obstacle on road, fog banks • Mountain road creates opportunity for major accidents with vehicles crashing off road, and causing many fatalities (especially buses) • Limited budget for road side barrier but small up stand wall included • Road humps to reduce speed • Increased axle loads Highway Challenges 26
  • 14. CONFIDENTIAL PRIVATE INFORMATION Social Impact Assessment • Clearance of encroachments into road reserve • Some acquisition of agricultural land for minor alignment improvements • Socio-Economic Surveys carried out • Resettlement Action Plan prepared • Community engagement Highway Challenges 27 Examples of Other Mountain Road Projects • Nepal: Prithvi Highway • Nepal: Third Road Improvement Project • Tajikistan: Shagon-Zigar Road • Bhutan: Road Network Study • Ethiopia: Koombolcha – Mekane Salem – Gundewien Road Highway Challenges 28
  • 15. CONFIDENTIAL PRIVATE INFORMATION Prithvi Highway, Nepal Flood Damage Assessment, Study Report, Design of Remedial Works and Supervision • Geotechnical examination, inventory of flood damage • Recommendations for and prioritisation of reinstatement and further erosion protection works • Remedial, reinstatement, and protection measures • Design/supervision/ contract management services for damage repair, contract management and supervision Highway Challenges 29 Third Road Improvement Project, Nepal Improvement and Rehabilitation of Rural Roads • Improvement and rehabilitation of 350km of rural access road to bitumen standard in mountainous and flat terrain • Economic screening study • Typical design details, and design checks • Procurement and construction supervision Highway Challenges 30
  • 16. CONFIDENTIAL PRIVATE INFORMATION Shagon-Zigar Road, Tajikistan Feasibility, Design, Supervision • Situated along border with Afghanistan, alignment through foothills of Pamirs and bordered by Pyanj River to east • Alignment traverses extremely rugged, mountainous terrain • Challenges to engineering team included rockfall from natural slopes, extreme topography and weather conditions and sensitive ground conditions disturbed by pre-contract blasting and seismic activity Highway Challenges 31 Road Network Study, Bhutan Technical Assistance Project to Prepare Prioritised Road Improvement Programme • Survey and analysis of typical slope stability problems • Slope maintenance manual • Economic evaluation of proposed improvements • Environmental Impact Assessment of proposed improvements • Road improvement strategies Highway Challenges 32
  • 17. CONFIDENTIAL PRIVATE INFORMATION Kombolcha – Mekane Salem – Gundewien Road, Ethiopia Remote Sensing, Engineering Geological Mapping, Ground Investigation, Design Review (including redesign) and Construction Supervision • Construction of 136 km new gravel road, with dense base macadam on steep gradients, and simultaneous construction of 2 new bridges over River Nile and tributary, Difarsa River • Geotechnical services included detailed aerial photograph interpretation, field engineering geological and geomorphological mapping, reference condition mapping, landscape evolution modelling, ground investigation and outline design of slope works. Highway Challenges 33 Typical Design Features • Bio-engineering • Gabion Wall • Combined Masonry and Gabion Wall • Reinforced Earth Wall • Reinforced Concrete Grid Wall • Surface Reinforcement • Buttress Wall Highway Challenges 34
  • 18. CONFIDENTIAL PRIVATE INFORMATION Bio-Engineering Slope Protection Bio-engineering is the use of vegetation, either alone or in conjunction with civil engineering structures, to reduce slope instability and erosion on slopes. 4 main groups of techniques are available: Grass line planting Brush layering etc Shrub, tree and bamboo planting Composite techniques Highway Challenges 35 Bio-engineering • Low construction cost • Low maintenance cost • Visually preferable • Contributes to local economy • Species selection is key: • Hardy • High rainfall and drought resistant • Extensive use of grasses • Bamboo and Shrub species with strong root network • Pine trees • Pilot trials • Indigenous and imported species • Local expertise utilised Highway Challenges 36
  • 19. CONFIDENTIAL PRIVATE INFORMATION Gabion Wall Above Road: Gabion Wall in Nepal Below Road: Gabion Wall in Ethiopia Highway Challenges 37 Combined Masonry and Gabion Wall Construction Substantially Complete Pre-Construction Highway Challenges 38
  • 20. CONFIDENTIAL PRIVATE INFORMATION Reinforced Earth Wall Under construction (Ethiopia) Highway Challenges 39 Reinforced Earth Wall Completed wall (Ethiopia) Highway Challenges 40
  • 21. CONFIDENTIAL PRIVATE INFORMATION Reinforced Concrete Grid Wall Reinforced Concrete Grid Wall comprising Reinforced Concrete Members with Mortared Masonry Panels on Halsema Highway Highway Challenges 41 Surface Reinforcement “Plastering” a thin concrete layer over decomposed rock slope in Laos Highway Challenges 42
  • 22. CONFIDENTIAL PRIVATE INFORMATION Buttress Wall Buttress wall under construction in Sri Lanka Highway Challenges 43