this is detail about the total productive maintenance

1. T OTAL P RODUCTIVE M AINTENANCE Presentation by SMRUTI RANJAN JENA PGDEM(11-12)

2. WHAT IS TOTAL PRODUCTIVE MAINTENANCE(TPM) … • A system of maintenance covering the entire life of the equipment and the total human resource. • TPM is a tried and tested way of eliminating waste, saving money and making factories better places to work. • It gives operators the knowledge and confidence to manage their own machines. • TPM is a long term process to increase skills, raise efficiency and achieve zero losses.

5. DIFFERENCES b/w TPM & TQM… Category TQM TPM Object Quality ( Output and effects ) Equipment ( Input and cause ) Mains of attaining goal Systematize the management. It is software oriented. Employees participation and it is hardware oriented. Target Quality for PPM Elimination of losses and wastes.

12. Production Losses and Overall Equipment Effectiveness … Overall equipment effectiveness = Availability x Performance rate x Quality rate (OEE) Breakdown Setup and adjustment Others Idling & minor stoppages Reduced speed Quality defects & rework Start-up yield

13. Operation time (Scheduled time available – Downtime) Availability = ______________________________________________ x 100 Scheduled time available processed amount x ideal cycle time Performance rate = _____________________________ Operation time Quality rate = Amount good / amount produced

15. TOTAL PRODUCTIVE MAINTENANCE ….

16. TOTAL PRODUCTIVE MAINTENANCE ….

34. Conclusion … TPM is a Lean tool for Quality and Productivity…