Simplified FDO Manufacturing Flow with TPMs _ Liam at Infineon.pdf
SIX SIGMA IMPROVES OEE performance from 20% to 39.1%
1. Six Sigma improves OEE
December 17 2021
Prepared by Julian Kalac, P.Eng
Lean Six Sigma Master Black Belt
2. PROBLEM 2021 OEE below 20%
0%
10%
20%
30%
40%
50%
60%
70%
Jan Feb Mar April May June July Aug Sept Oct Nov Dec
2021 OEE
Industry standard =85%
3. WHAT DO YOU WHEN YOU DON’T KNOW WHAT TO DO?
1-Go back to the formula
verify the formula is
correct
2-Analyze the data, what
does the data say?
3-Test, and Verify the Data
6. The CAM packaging line
●Based on current bottleneck (case packer cycle time of 3.33 min
/case the QPR = 72 cartons /min ,or QPR = 4320/hr)
Cartoner
120/min
72 cartons/min
Process Flow
Case
Packer
72 cartons/min = Target Throughput
14. 2021 OEE CAM line @ 71 cartons /min
Avg= 25.2%
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
30.0%
35.0%
40.0%
Jan Feb Mar April May June July Aug Sept Oct Nov Dec
39.0%
24.1%
31.1%
21.2%22.3%
24.1%
39.3%
21.2%
24.7%
31.6%
38.0%39.1%
CAM OEE 2021 at 71 cartons /min
OEE
New OEE = 39.1%