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R&D on materials and electrochemical storage
                 for the transportation sector
  Electrification of mobility and the electrical network
                                           EOI - Madrid
                                              Jesus Palma
                                       November 20th, 2009




                                                             1
The Electric Vehicle

    Driving forces for the Electric Vehicle

Sustainability
       Oil consumption
       CO2 emissions

Pollution
        Gas contaminants
        Noise

Number
          800 million vehicles in 2009
         1500 million in 2030
         3000 million in 2050



                                     A. Ceña, J. Santamarta – Energías Renovables, feb. 2009   2
The Electric Vehicle

     The big family of Electric Vehicles

Stop-start hybrids
        Electric motor used to start IC engine

Light hybrids
        Electric motor supplies additional power to IC engine

Pure hybrids
       Control system selects combination of motor & engine
       Plug-in hybrids with externally rechargeable battery

Pure electric
        No IC engine



                 J. Santamarta – Energías Renovables, Oct. 2009, 82-87   3
The Electric Vehicle

     Why such variety?

No appropriate energy storage technology
       Current storage technologies meet some HEV requirements
       No technology for EV requirements
                           1000
                                          6                                          IC Engine
                                          4
               Specific Energy (Wh/kg)




                                               100 h                   Fuel Cells          EV goal
                                          2
                                               Li-ion
                                     100
                                          6
                                                               Ni-MH
                                          4
                                              Lead-acid
                                          2    10 h                                          HEV goal
                                         10
                                          6                                                  Capacitors
       Range




                                          4

                                          2    1h              0.1 h                36 s             3.6 s

                                      1
                                        0                  1                   2                 3            4
                                      10                  10                 10             10               10
                                    Acceleration                Specific Power (W/kg)                             4
The Electric Vehicle

     Drivers’ requirements: a pool

Quantitative

        Range           > 500 km
        Power           > 50 kW (big torque)
        Lifetime        > 10 years
        Charging time   < 10 minutes

Qualitative

        Safety
        Reliability
        Comfort



                                                5
Energy Storage

     Comparison

IC engine vehicle

        Consumption         43.5 kWh/100 km         5 L/100 km
        Diesel              12.7 kWh/kg             8.7 kWh/L
        Range               1000 km for 50 L tank

Electric vehicle            Spec. Energy            Weight

        Consumption avg.    20 kWh/100 km
        Li-ion             160 Wh/kg                 125 kg/100 km
        Ni-Me hydride       90 Wh/kg                 222 kg/100 km
        Lead-acid           35 Wh/kg                 570 kg/100 km
        Supercapacitor      10 Wh/kg                2000 kg/100 km


                                                                     6
Energy Storage

     Comparison

IC engine vehicle

        Lifetime             > 10 years
        Refueling            5 min.

Electric vehicle             Cycle life      Recharging

        Li-ion                 2000 cycles   min. - hours
        Ni-Me hydride          1500          hours
        Lead-acid               500          hours
        Supercapacitor       500000          sec.




                                                            7
Energy Storage

     A depressing result

Energy stored in 34 kg of diesel is equivalent to
         1250 kg Li-ion
         2220 kg Ni-metal hydride
       12337 kg Pb-acid
       43180 kg SuperCaps

                              45000
                              40000
                              35000
                              30000
                Weight (kg)




                              25000
                              20000
                              15000
                              10000
                              5000
                                 0
                                      Diesel   Li-ion   Ni-MeH   Pb-acid   SC


                                                                                8
Energy Storage

     A possible solution…

Metal – air batteries
        Zinc-air                     1090 Wh/kg         360 Wh/kg 55 kg (100 km)
        Aluminum-air                 4500 Wh/kg        1500 Wh/kg 13 kg (100 km)
        Lithium-air                  5200 Wh/kg        1700 Wh/kg 12 kg (100 km)

Energy storage comparison
       34 kg diesel ≡ 550 kg Zn-air ≡ 133 kg Al-air ≡ 118 kg Li-air

                               600

                               500

                               400
                 Weight (kg)




                               300

                               200

                               100

                                0
                                     Diesel   Li-air   Al-air   Zn-air
                                                                                   9
Energy Storage

     … with drawbacks

Metal – air
        Electrical rechargeability not demonstrated
        Cycle life unknown
        Low power density
        Safety problems in contact with air & moisture (Li)

    So




                                                              10
Materials R&D

      Improvements through Materials Research

Li-ion Battery
        Fast charging (<10 minutes)
        Extend cycle life (>5000 cycles)
        Increase energy density (>200 Wh/kg)

Supercapacitor
       Improve energy density (>50 Wh/kg)

Metal-air batteries
        Make electrical rechargeability feasible (reversibility)
        Improve power density (>0.5 kWh/kg)
        Fast charging
        Extend cycle life


                                                                   11
Li-ion battery

     Li-ion battery

Increasing Energy Density
        > 200 Wh/kg

Fast recharging
        < 10 min

Extendinf cycle life
       > 5000 cycles

Improving safety
       Risk of explosion in short circuit / overvoltage




                                                          J. Tollefson. Nature 456 (2008) 436-440
                                                                                              13
Li-ion battery

     Fast recharging

LiFePO4 nanoparticles
       MIT tests charge / discharge in seconds
       A123 commercial electrodes charged in < 15 min.
        B. Kang & G. Ceder. Nature 458 (2009) 190-193




        http://www.a123systems.com/a123/technology/power
                                                           14
Li-ion battery

     Li-ion battery

Extending cycle life
       Nanosized materials → lower dimensional stress → better cycling
        P. Poizot et al. Nature 407 (2000) 496-499


Improving safety
       Barrier materials that form protective film at T>130 ºC
        STOBA by ITRI, Taiwan


        Boron fluorides as electron drains for overvoltage cycles (> 500)
        K. Amine and Z. Chen, ANL, ref. NYT August 24, 2009




                                                                            15
Electrochemical capacitors

     Electrochemical capacitors

Increasing energy density
        Controlled Pore size distribution: Carbide-Derived Carbons
        J. Chmiola et al. Science 313 (2006) 1760-1763 / Skeleton Technologies (Estonia)
        Hybrid concepts: EDL / Pseudocapacitance
        ESMA (Russia) / JCR Micro / HESCAP Project


Improving safety
       Aqueous electrolytes (hybrids)
        HESCAP Project (CEIT, IMDEA Energy…)




                                                                                           16
Metal-air batteries

     Metal-air batteries
Electrical recharge
        Electrolyte stable in highly reducing conditions
        Air electrode stable in highly oxidant environment
        Develop catalysts for the oxygen reaction

Power density
       Introduce helpers to air electrode discharge
       Avoid oxygen and water migration to metal electrode
       Develop catalysts for the oxygen reaction
       Avoid passivation of metal electrode




                                                             17
Conclusions

     The long and winding road… (The Beatles)

Big challenges
        Remarkable improvement of battery performance
        maintaining high safety standards
        and controlled costs

But great opportunities
        Environmental benefits
        Huge market
        High social demand




                                                        18
Thank you




            19

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Electrification of Mobility_Jesús Palma

  • 1. R&D on materials and electrochemical storage for the transportation sector Electrification of mobility and the electrical network EOI - Madrid Jesus Palma November 20th, 2009 1
  • 2. The Electric Vehicle Driving forces for the Electric Vehicle Sustainability Oil consumption CO2 emissions Pollution Gas contaminants Noise Number 800 million vehicles in 2009 1500 million in 2030 3000 million in 2050 A. Ceña, J. Santamarta – Energías Renovables, feb. 2009 2
  • 3. The Electric Vehicle The big family of Electric Vehicles Stop-start hybrids Electric motor used to start IC engine Light hybrids Electric motor supplies additional power to IC engine Pure hybrids Control system selects combination of motor & engine Plug-in hybrids with externally rechargeable battery Pure electric No IC engine J. Santamarta – Energías Renovables, Oct. 2009, 82-87 3
  • 4. The Electric Vehicle Why such variety? No appropriate energy storage technology Current storage technologies meet some HEV requirements No technology for EV requirements 1000 6 IC Engine 4 Specific Energy (Wh/kg) 100 h Fuel Cells EV goal 2 Li-ion 100 6 Ni-MH 4 Lead-acid 2 10 h HEV goal 10 6 Capacitors Range 4 2 1h 0.1 h 36 s 3.6 s 1 0 1 2 3 4 10 10 10 10 10 Acceleration Specific Power (W/kg) 4
  • 5. The Electric Vehicle Drivers’ requirements: a pool Quantitative Range > 500 km Power > 50 kW (big torque) Lifetime > 10 years Charging time < 10 minutes Qualitative Safety Reliability Comfort 5
  • 6. Energy Storage Comparison IC engine vehicle Consumption 43.5 kWh/100 km 5 L/100 km Diesel 12.7 kWh/kg 8.7 kWh/L Range 1000 km for 50 L tank Electric vehicle Spec. Energy Weight Consumption avg. 20 kWh/100 km Li-ion 160 Wh/kg 125 kg/100 km Ni-Me hydride 90 Wh/kg 222 kg/100 km Lead-acid 35 Wh/kg 570 kg/100 km Supercapacitor 10 Wh/kg 2000 kg/100 km 6
  • 7. Energy Storage Comparison IC engine vehicle Lifetime > 10 years Refueling 5 min. Electric vehicle Cycle life Recharging Li-ion 2000 cycles min. - hours Ni-Me hydride 1500 hours Lead-acid 500 hours Supercapacitor 500000 sec. 7
  • 8. Energy Storage A depressing result Energy stored in 34 kg of diesel is equivalent to 1250 kg Li-ion 2220 kg Ni-metal hydride 12337 kg Pb-acid 43180 kg SuperCaps 45000 40000 35000 30000 Weight (kg) 25000 20000 15000 10000 5000 0 Diesel Li-ion Ni-MeH Pb-acid SC 8
  • 9. Energy Storage A possible solution… Metal – air batteries Zinc-air 1090 Wh/kg 360 Wh/kg 55 kg (100 km) Aluminum-air 4500 Wh/kg 1500 Wh/kg 13 kg (100 km) Lithium-air 5200 Wh/kg 1700 Wh/kg 12 kg (100 km) Energy storage comparison 34 kg diesel ≡ 550 kg Zn-air ≡ 133 kg Al-air ≡ 118 kg Li-air 600 500 400 Weight (kg) 300 200 100 0 Diesel Li-air Al-air Zn-air 9
  • 10. Energy Storage … with drawbacks Metal – air Electrical rechargeability not demonstrated Cycle life unknown Low power density Safety problems in contact with air & moisture (Li) So 10
  • 11. Materials R&D Improvements through Materials Research Li-ion Battery Fast charging (<10 minutes) Extend cycle life (>5000 cycles) Increase energy density (>200 Wh/kg) Supercapacitor Improve energy density (>50 Wh/kg) Metal-air batteries Make electrical rechargeability feasible (reversibility) Improve power density (>0.5 kWh/kg) Fast charging Extend cycle life 11
  • 12. Li-ion battery Li-ion battery Increasing Energy Density > 200 Wh/kg Fast recharging < 10 min Extendinf cycle life > 5000 cycles Improving safety Risk of explosion in short circuit / overvoltage J. Tollefson. Nature 456 (2008) 436-440 13
  • 13. Li-ion battery Fast recharging LiFePO4 nanoparticles MIT tests charge / discharge in seconds A123 commercial electrodes charged in < 15 min. B. Kang & G. Ceder. Nature 458 (2009) 190-193 http://www.a123systems.com/a123/technology/power 14
  • 14. Li-ion battery Li-ion battery Extending cycle life Nanosized materials → lower dimensional stress → better cycling P. Poizot et al. Nature 407 (2000) 496-499 Improving safety Barrier materials that form protective film at T>130 ºC STOBA by ITRI, Taiwan Boron fluorides as electron drains for overvoltage cycles (> 500) K. Amine and Z. Chen, ANL, ref. NYT August 24, 2009 15
  • 15. Electrochemical capacitors Electrochemical capacitors Increasing energy density Controlled Pore size distribution: Carbide-Derived Carbons J. Chmiola et al. Science 313 (2006) 1760-1763 / Skeleton Technologies (Estonia) Hybrid concepts: EDL / Pseudocapacitance ESMA (Russia) / JCR Micro / HESCAP Project Improving safety Aqueous electrolytes (hybrids) HESCAP Project (CEIT, IMDEA Energy…) 16
  • 16. Metal-air batteries Metal-air batteries Electrical recharge Electrolyte stable in highly reducing conditions Air electrode stable in highly oxidant environment Develop catalysts for the oxygen reaction Power density Introduce helpers to air electrode discharge Avoid oxygen and water migration to metal electrode Develop catalysts for the oxygen reaction Avoid passivation of metal electrode 17
  • 17. Conclusions The long and winding road… (The Beatles) Big challenges Remarkable improvement of battery performance maintaining high safety standards and controlled costs But great opportunities Environmental benefits Huge market High social demand 18
  • 18. Thank you 19